Vermont Castings VANGUARD G53901 Assembly Manual Download Page 4

Summary of Contents for VANGUARD G53901

Page 1: ...VERMONT CASTINGS VANGUARD TM MC 3 BURNER BARBECUE G53901 ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW VERMONTCASTINGSBBQ COM LAST UPDATE MAR 27 2020 SERIAL NO N DE S RIE...

Page 2: ...t Castings barbecues are designed to deliver your best grilling experience With a durable robust construction built to last through the years thoughtfully constructed components that stand up to grill...

Page 3: ...ICLE NEEDS 2 TO LIFT To ORDER non warranty replacement parts or accessories or to register your warranty please visit us on the web at www vermontcastingbbq com DANGER 1 If you smell Gas a Shut off ga...

Page 4: ......

Page 5: ...w ST4 8 x 10 Tapping Screw Wheel Bushing Pin Wheel Spacer Door Handle Pin Main Burner NO 10 24UNC x 18 Screw 20UNC x 18 Screw 6 21 29 2 3 1 4 3 4 8 TOOLS REQUIRED Mallet Screwdrivers Wrench 4 People S...

Page 6: ...0046 01 CJ 1 Front Brace with Door Magnet G539 1300 01 CK 1 Metal Hose G508 0024 01 CL 1 Hose Connector G537 0002 01 ITEM NO QTY DESCRIPTION PART NO DA 1 Grease Drawer Assembly G539 1600 01 DB 1 Repla...

Page 7: ...tcastingsbbq com START IT EXPLODED PARTS Hardware Pack AA AB AC AD AE AF BA BB BC BD BE BF BG BI BH BJ CA CD CC CG CE1 CE2 CE3 CF CH CL CI CK DA DC DB EA EC EB ED FB FA FC FE FD FF FG FH FI FJ FK FL F...

Page 8: ...8 MODEL No 085 3155 2 G53901 BUILD IT STEP 1A BUILD IT Assemble on a FLAT and SOFT surface to avoid damage 2 x4 FH F2...

Page 9: ...BUILD IT STEP 1B STEP 1C AA CE2 CE1 BATTERY NOT INCLUDED CE1 9 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT CF...

Page 10: ...STEP 1D 4 x2 F2 CE1 BUILD IT 10 MODEL No 085 3155 2 G53901 BUILD IT...

Page 11: ...11 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 2A BUILD IT 2 x4 FP F1 The door stopper should be on the left side...

Page 12: ...BUILD IT STEP 2B 2 x4 F1 F2 12 MODEL No 085 3155 2 G53901 BUILD IT...

Page 13: ...13 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 5 6 x3 x1 Mallet STEP 3B STEP 3A BUILD IT GB GA F1 F2 GC...

Page 14: ...STEP 4A 3 x4 F1 F2 BUILD IT BACK PANEL ASSEMBLY 14 MODEL No 085 3155 2 G53901 BUILD IT...

Page 15: ...STEP 4B BUILD IT FJ FK BACK PANEL ASSEMBLY 15 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT Tighten top screw...

Page 16: ...BACK PANEL ASSEMBLY Tighten all screws 16 MODEL No 085 3155 2 G53901 BUILD IT STEP 4C 3 x4 BUILD IT FJ FK...

Page 17: ...Assemble ground wire 17 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 4D BUILD IT 3 x4 CJ CF CE1...

Page 18: ...18 MODEL No 085 3155 2 G53901 BUILD IT STEP 5 BUILD IT 3 x2 CJ FN VIEW FROM INSIDE...

Page 19: ...586 4660 www vermontcastingsbbq com BUILD IT STEP 6A BUILD IT STOP PROPANE CUSTOMERS PROCEED TO STEP 6B FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit Model 085...

Page 20: ...CA CE3 CC Ensure ignition switch wires are pushed in firmly 20 MODEL No 085 3155 2 G53901 STEP 6B BUILD IT BUILD IT...

Page 21: ...21 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6C 3 x2 FD FA...

Page 22: ...22 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 6D 3 x2 CA CH...

Page 23: ...23 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 6E 3 x3 CB...

Page 24: ...24 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 7 2 x2 CI CH...

Page 25: ...25 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 8 2 x4 BB...

Page 26: ...Bend brace upward to enter locater hole in lower back panel 26 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 9 3 x2 FQ FK FK...

Page 27: ...BUILD IT STEP 10 2 x3 27 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT FI FI...

Page 28: ...28 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 11 BA AA...

Page 29: ...29 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 12A STEP 12B 3 x3 10 x2 EA EB ED...

Page 30: ...30 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 12C ED EC 10 x2...

Page 31: ...31 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 13A 10 x2 F1...

Page 32: ...32 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 13B EA F1...

Page 33: ...BUILD IT STEP 13C F2 33 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT 10 x2...

Page 34: ...34 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 13D EC F2...

Page 35: ...BUILD IT STEP 14 1 x6 BA EC 35 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 36: ...36 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 15 BA BH...

Page 37: ...rmontcastingsbbq com BUILD IT BUILD IT STEP 16A Electrode wires must be fed through the Burner Box BA and the Control Panel Heat shield CB in this step BC BE BE BD BD The valve orifice must enter the...

Page 38: ...38 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 16B 8 x3 BC BH BC BA...

Page 39: ...BD CF TIP Firmly grasp wires between your thumb and index finger Insert wire into the appropriate terminal until a positive connection is made CE3 1 2 4 5 3 1 2 Main electrode BD 3 Main electrode BE...

Page 40: ...40 MODEL No 085 3155 2 G53901 DA DA 3 x3 STEP 17A BUILD IT BUILD IT DB DC...

Page 41: ...bbq com DA CAUTION Before installing the grease drawer assembly bundle the ignition wires together with a zip tie to secure the wires to the right cart side panel to avoid obstructing the grease drawe...

Page 42: ...42 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 18A 9 7 x2 x2 FL FO...

Page 43: ...43 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 18B 9 7 x2 x2 FO FM...

Page 44: ...44 MODEL No 085 3155 2 G53901 BUILD IT BUILD IT STEP 19 FM...

Page 45: ...STEP 20 BUILD IT BF 45 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 46: ...46 MODEL No 085 3155 2 G53901 BUILD IT STEP 21 STEP 22 BUILD IT BG BI...

Page 47: ...47 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 23 BUILD IT STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 24 FH FI FH FI...

Page 48: ...LD IT STEP 24 BUILD IT STOP Wrench NATURAL GAS CONVERSION CUSTOMERS ONLY You will need the natural gas hose included with the Convertible Valve System Kit Model 085 2261 4 in this step See Step 9A in...

Page 49: ...connect socket Push the sleeve back on the quick connect socket FIGURE B and insert the plug until the sleeve snaps forward locking the plug into the quick connect socket Be sure to leak test these c...

Page 50: ...L BECOME VERY HOT TO PREVENT BURNS ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE KEEP AWAY FROM COMBUSTIBLE MATERIALS KEEP CHILDREN AND PETS AWAY FROM THIS GAS FIRED BARBECU...

Page 51: ...UR BARBECUE WORKS IS KEY TO USING IT SAFELY 7 THINGS IF YOU ONLY READ GRILL SAFETY CHECKLIST CHECKING FOR LEAKS REGULATOR FLOW OPERATION OPERATION BLOCKED BURNER VENTURI RESOLVING LIGHTING INSTRUCTION...

Page 52: ...NOTES...

Page 53: ...NOTES...

Page 54: ...CONTACT US 1 844 586 4660 WWW VERMONTCASTINGSBBQ COM...

Reviews: