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Vermont Castings VANGUARD G36603, Assembly Manual

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Vermont Castings VANGUARD G36603 Assembly Manual Download Page 51

51

CONTACT US: 1-844-586-4660

www.vermontcastingsbbq.com

BEF

ORE Y

O

U 

BE
GIN

BEFORE YOU BEGIN

DON’T TAKE RISKS, READ THE USER MANUAL.  
KNOWING HOW YOUR BARBECUE WORKS IS KEY TO USING IT SAFELY.

 

7 THINGS

IF YOU

ONLY READ

GRILL SAFETY

 

CHECKLIST

CHECKING FOR

 

LEAKS

REGULATOR FLOW

OPERATION

OPERATION

BLOCKED  

BURNER VENTURI

RESOLVING

LIGHTING 

INSTRUCTIONS

PAGE 10

PAGE 6

PAGE 18

PAGE 17

PAGE 15

PAGE 14

PAGE 11

SHUT DOWN 

INSTRUCTIONS

FLASH BACK FIRE

IGNITION 

ISSUES

LIMITING 

DEVICE

1

2

3

4

5

6

7

Summary of Contents for VANGUARD G36603

Page 1: ...CASTINGS VANGUARD TM MC 2 BURNER BARBECUE G36603 ASSEMBLY MANUAL YOUR FEEDBACK IS IMPORTANT TO US SHARE YOUR EXPERIENCE BY WRITING A REVIEW AT WWW CANADIANTIRE CA LAST UPDATE SEP 25 2020 SERIAL NO N D...

Page 2: ...t Castings barbecues are designed to deliver your best grilling experience With a durable robust construction built to last through the years thoughtfully constructed components that stand up to grill...

Page 3: ...imes HEAVY ARTICLE NEEDS 2 TO LIFT To ORDER non warranty replacement parts or accessories please visit us on the web at www vermontcastingbbq com DANGER 1 If you smell Gas a Shut off gas to the applia...

Page 4: ......

Page 5: ...Door Handle 2 7 Pin Main Burner 2 8 NO 10 24UNC x 23 Screw 2 9 20UNC x 18 Screw 8 10 Electrode Wire Clip 3 11 Wrench 1 12 20UNC x 13 Dog Point Screw 6 13 NO 10 24UNC x 13 Hex Screw 4 14 AA Battery 1 T...

Page 6: ...Door Magnet G366 1900 01 CK 1 Hose Connector G537 0002 01 DA 1 Grease Drawer Assembly G366 2800 01 DB 1 Replacement Liner G366 0056 01 DC 1 Grease Pan G366 0055 01 DD 1 Heat Shield Grease Pan G366 00...

Page 7: ...ontcastingsbbq com START IT EXPLODED PARTS F2 AA AB AC AD AE AF BA BB BC BD BE BF BH BG BI CA CB CC CE1 CE2 CE3 CF CG CH CJ DA DC DB DD EA EC EB ED FA FB FC FE FD FF FG FH FI FJ FK FL FN FM FP FO GA G...

Page 8: ...8 MODEL No 085 3154 4 G36603 BUILD IT STEP 1A BUILD IT 1 x4 Assemble on a FLAT surface to avoid damage FH F2...

Page 9: ...9 CONTACT US 1 844 586 4660 www vermontcastingsbbq com CE2 CE1 BUILD IT BUILD IT STEP 1B STEP 1C 3 x2 AA F2 CE1 10 x1 14 x1...

Page 10: ...10 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 2A 1 x4 The door stopper should be on the left side FP F1...

Page 11: ...STEP 2B 1 x4 F1 F2 11 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 12: ...12 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT BUILD IT STEP 3B 4 5 x3 x1 STEP 3A GB GB GC GD 11 x1...

Page 13: ...13 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT BUILD IT STEP 4A 2 x4 F1 F2 BACK PANEL ASSEMBLY...

Page 14: ...14 MODEL No 085 3154 4 G36603 BUILD IT STEP 4B BUILD IT FJ FK BACK PANEL ASSEMBLY Tighten top screw...

Page 15: ...15 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 4C 2 x4 FJ FK BACK PANEL ASSEMBLY Tighten all screws...

Page 16: ...16 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 4D 13 x4 CJ...

Page 17: ...STEP 5 2 x2 CJ VIEW FROM INSIDE FM 17 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 18: ...L No 085 3154 4 G36603 BUILD IT BUILD IT STEP 6A STOP PROPANE CUSTOMERS PROCEED TO STEP 6B FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit Model 085 2261 4 in th...

Page 19: ...STEP 6B CA CE3 CC Ensure ignition switch wires are pushed in firmly 19 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 20: ...20 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 6C 2 x2 FD FA...

Page 21: ...BUILD IT CG STEP 6D 2 x2 CA 21 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 22: ...22 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 6E 2 x3 CB CB 10 x2 10...

Page 23: ...STEP 7 1 x2 CI CH CG 23 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 24: ...24 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 8 1 x4 BB...

Page 25: ...BUILD IT 2 x1 STEP 9 FO FK FK Bend brace upward to enter locater hole in lower back panel 25 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 26: ...26 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 10 1 x5 FI FI...

Page 27: ...BUILD IT STEP 11 HEAVIEST END AA BA 27 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 28: ...28 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 12A ED EC 2 x4 ED 1 2 x4...

Page 29: ...STEP 12B STEP 12C ED EB EA EA 2 x3 2 x4 29 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 30: ...30 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 13A 9 x2 F1...

Page 31: ...STEP 13B EA 31 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT 9 x2 EA F1 F1 EA...

Page 32: ...32 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 13C 9 x2 F2...

Page 33: ...EC STEP 13D EC EC F2 F2 9 x2 33 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 34: ...34 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 14 12 x6 BA EC...

Page 35: ...STEP 15 35 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT BG...

Page 36: ...54 4 G36603 BUILD IT BUILD IT STEP 16A The valve orifice must enter the burner tube as shown Electrode wires must be fed through the Burner Box BA and the Control Panel Heat shield CB in this step BC...

Page 37: ...STEP 16B 7 x2 BC BA BC 37 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 38: ...Ignition switch CE3 1 2 3 Ensure all electrode wires are inserted into the correct terminal as shown in diagram Electrode wire clip BD BD CE3 TIP Firmly grasp wires between your thumb and index finger...

Page 39: ...39 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT DA BUILD IT STEP 17A 2 x3...

Page 40: ...40 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 17B DB DA DC...

Page 41: ...41 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 17C BUILD IT DD DA...

Page 42: ...ure all electrode wires are clipped firmly to the electrode wire clips as shown in STEP 16C Before installing the grease drawer assembly make sure the ignition wires are secure to the right cart side...

Page 43: ...STEP 18 8 6 x2 x2 FL FN 43 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 44: ...STEP 19 44 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT FL FP FP...

Page 45: ...STEP 20 BE 45 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 46: ...46 MODEL No 085 3154 4 G36603 BUILD IT BUILD IT STEP 21 STEP 22 BH BF...

Page 47: ...STEP 23 STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 24 FI FI FH FH 47 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 48: ...LD IT BUILD IT STEP 24 STOP Wrench NATURAL GAS CONVERSION CUSTOMERS ONLY You will need the natural gas hose included with the Convertible Valve System Kit Model 085 2261 4 in this step See Step 9A in...

Page 49: ...FIGURE B and insert the plug until the sleeve snaps forward locking the plug into the quick connect socket Be sure to leak test these connections prior to use FIGURE A FIGURE B Pipe nipple Supply valv...

Page 50: ...FACES WILL BECOME VERY HOT TO PREVENT BURNS ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE KEEP AWAY FROM COMBUSTIBLE MATERIALS KEEP CHILDREN AND PETS AWAY FROM THIS GAS FIRE...

Page 51: ...UR BARBECUE WORKS IS KEY TO USING IT SAFELY 7 THINGS IF YOU ONLY READ GRILL SAFETY CHECKLIST CHECKING FOR LEAKS REGULATOR FLOW OPERATION OPERATION BLOCKED BURNER VENTURI RESOLVING LIGHTING INSTRUCTION...

Page 52: ...CONTACT US 1 844 586 4660 WWW VERMONTCASTINGSBBQ COM...

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