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Vermont Castings VANGUARD G36601, Assembly Manual

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Vermont Castings VANGUARD G36601 Assembly Manual Download Page 49

49

CONTACT US: 1-844-586-4660

www.vermontcastingsbbq.com

BEF

ORE 

Y

O

U BE

GIN

BEFORE YOU BEGIN

DON’T TAKE RISKS, READ THE USER MANUAL.  
KNOWING HOW YOUR BARBECUE WORKS IS KEY TO USING IT SAFELY.

 

7 THINGS

IF YOU

ONLY READ

GRILL SAFETY

 

CHECKLIST

CHECKING FOR

 

LEAKS

REGULATOR FLOW

OPERATION

OPERATION

BLOCKED  

BURNER VENTURI

RESOLVING

LIGHTING 

INSTRUCTIONS

PAGE 10

PAGE 6

PAGE 18

PAGE 17

PAGE 15

PAGE 14

PAGE 11

SHUT DOWN 

INSTRUCTIONS

FLASH BACK FIRE

IGNITION 

ISSUES

LIMITING 

DEVICE

1

2

3

4

5

6

7

Summary of Contents for VANGUARD G36601

Page 1: ...VERMONT CASTINGS VANGUARD TM MC 2 BURNER BARBECUE G36601 ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW VERMONTCASTINGSBBQ COM LAST UPDATE MAR 27 2020 SERIAL NO N DE S RIE...

Page 2: ...t Castings barbecues are designed to deliver your best grilling experience With a durable robust construction built to last through the years thoughtfully constructed components that stand up to grill...

Page 3: ...ICLE NEEDS 2 TO LIFT To ORDER non warranty replacement parts or accessories or to register your warranty please visit us on the web at www vermontcastingbbq com DANGER 1 If you smell Gas a Shut off ga...

Page 4: ......

Page 5: ...SED THROUGHOUT THIS ASSEMBLY MANUAL TO EMPHASIZE CRITICAL AND IMPORTANT PART INFORMATION HEAVIEST END STOP PART NO DESCRIPTION PHOTO QTY 1 2 3 4 5 6 7 8 9 29 36 2 3 1 2 2 2 8 20UNC x 13 Screw NO 10 24...

Page 6: ...J 1 Front Brace with Door Magnet G366 1900 01 CK 1 Hose Connector G537 0002 01 DA 1 Grease Drawer Assembly G366 2100 01 DB 1 Replacement Liner G366 0022 01 DC 1 Grease Pan G366 0021 01 ITEM NO QTY DES...

Page 7: ...montcastingsbbq com START IT EXPLODED PARTS F2 AA AB AC AD AE AF BA BB BC BD BE BF BH BG BI CA CB CC CE1 CE2 CE3 CF CG CH CJ DA DC DB EA EC EB ED FA FB FC FE FD FF FG FH FI FJ FK FL FN FM FP FO GA GC...

Page 8: ...8 MODEL No 085 3154 4 G36601 BUILD IT STEP 1A BUILD IT 1 x4 Assemble on a FLAT and SOFT surface to avoid damage FH F2...

Page 9: ...9 CONTACT US 1 844 586 4660 www vermontcastingsbbq com AA CE2 CE1 BATTERY NOT INCLUDED BUILD IT BUILD IT STEP 1B STEP 1C 3 x2 F2 CE1...

Page 10: ...10 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 2A 1 x4 The door stopper should be on the left side FP F1...

Page 11: ...STEP 2B 1 x4 F1 F2 11 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 12: ...12 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT BUILD IT STEP 3B 4 5 x3 x1 STEP 3A Wrench 19 mm GB GB GC GD...

Page 13: ...13 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT BUILD IT STEP 4A 2 x4 F1 F2 BACK PANEL ASSEMBLY...

Page 14: ...14 MODEL No 085 3154 4 G36601 BUILD IT STEP 4B BUILD IT FJ FK BACK PANEL ASSEMBLY Tighten top screw...

Page 15: ...15 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT STEP 4C 2 x4 FJ FK BACK PANEL ASSEMBLY Tighten all screws...

Page 16: ...16 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 4D 2 x4 CJ...

Page 17: ...STEP 5 2 x2 CJ VIEW FROM INSIDE FM 17 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 18: ...L No 085 3154 4 G36601 BUILD IT BUILD IT STEP 6A STOP PROPANE CUSTOMERS PROCEED TO STEP 6B FOR NATURAL GAS CONVERSION CUSTOMERS ONLY You will need a Convertible Valve System Kit Model 085 2261 4 in th...

Page 19: ...STEP 6B CA CE3 CC Ensure ignition switch wires are pushed in firmly 19 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 20: ...20 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 6C 2 x2 FD FA...

Page 21: ...BUILD IT CG STEP 6D 2 x2 CA 21 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 22: ...22 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 6E 2 x3 CB...

Page 23: ...STEP 7 1 x2 CI CH CG 23 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 24: ...24 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 8 1 x4 BB...

Page 25: ...BUILD IT 2 x1 STEP 9 FO FK FK Bend brace upward to enter locater hole in lower back panel 25 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 26: ...26 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 10 1 x5 FI FI...

Page 27: ...BUILD IT STEP 11 HEAVIEST END AA BA 27 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT...

Page 28: ...28 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 12A ED EC 2 x4 ED 1 2 x4...

Page 29: ...STEP 12B STEP 12C 2 x3 2 x4 ED EB EA EA 29 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 30: ...30 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 13A 9 x2 F1...

Page 31: ...STEP 13B EA EA F1 F1 EA 31 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT 9 x2...

Page 32: ...32 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 13C 9 x2 F2...

Page 33: ...STEP 13D EC EC EC F2 F2 9 x2 33 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 34: ...34 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 14 1 x6 BA EC...

Page 35: ...STEP 15 BG BA 35 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 36: ...54 4 G36601 BUILD IT BUILD IT STEP 16A The valve orifice must enter the burner tube as shown Electrode wires must be fed through the Burner Box BA and the Control Panel Heat shield CB in this step BC...

Page 37: ...STEP 16B 7 x2 BC BA BC 37 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 38: ...CE3 1 2 Main electrode BD 3 Ignition switch CE3 1 2 3 Ensure all electrode wires are inserted into the correct terminal as shown in diagram TIP Firmly grasp wires between your thumb and index finger I...

Page 39: ...BUILD IT DA 39 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT STEP 17A 2 x3 DA DB DC...

Page 40: ...e drawer assembly bundle the ignition wires together with a zip tie to secure the wires to the right cart side panel to avoid obstructing the grease drawer during installation DA 40 MODEL No 085 3154...

Page 41: ...STEP 18 8 6 x2 x2 FL FN 41 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 42: ...STEP 19 42 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT FL FP FP...

Page 43: ...STEP 20 BE 43 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 44: ...44 MODEL No 085 3154 4 G36601 BUILD IT BUILD IT STEP 21 STEP 22 BF BH...

Page 45: ...STEP 23 STOP NATURAL GAS CONVERSION CUSTOMERS PROCEED TO STEP 24 FI FI FH FH 45 CONTACT US 1 844 586 4660 www vermontcastingsbbq com BUILD IT BUILD IT...

Page 46: ...LD IT BUILD IT STEP 24 STOP Wrench NATURAL GAS CONVERSION CUSTOMERS ONLY You will need the natural gas hose included with the Convertible Valve System Kit Model 085 2261 4 in this step See Step 9A in...

Page 47: ...FIGURE B and insert the plug until the sleeve snaps forward locking the plug into the quick connect socket Be sure to leak test these connections prior to use FIGURE A FIGURE B Pipe nipple Supply valv...

Page 48: ...FACES WILL BECOME VERY HOT TO PREVENT BURNS ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE KEEP AWAY FROM COMBUSTIBLE MATERIALS KEEP CHILDREN AND PETS AWAY FROM THIS GAS FIRE...

Page 49: ...UR BARBECUE WORKS IS KEY TO USING IT SAFELY 7 THINGS IF YOU ONLY READ GRILL SAFETY CHECKLIST CHECKING FOR LEAKS REGULATOR FLOW OPERATION OPERATION BLOCKED BURNER VENTURI RESOLVING LIGHTING INSTRUCTION...

Page 50: ...NOTES...

Page 51: ...NOTES...

Page 52: ...CONTACT US 1 844 586 4660 WWW VERMONTCASTINGSBBQ COM...

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