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Vermont Castings SDDVTCSBDSB, Installation And Operating Instructions Manual

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Vermont Castings SDDVTCSBDSB Installation And Operating Instructions Manual Download Page 38

SDDVTCS Series Models

1.  Using the TORX T20 bit remove and discard the three 

(3) pressure regulator mounting screws from the old 

pressure regulator assembly. (Figure 75)

ST935
SDDVT
pilot location
6/07

ST935

Figure 77

  Pilot assembly location.

CO106a

DV360/580

Gas Conversion

Pilot2

1/28/00   djt

Index Tab

Snap Ring

CO106a

Figure 79

  Remove pilot orifice.

Allen Wrench

ST918
remove nuts
6/07

Remove Nuts

Remove Nut

Bottom View

Figure 80

  Remove three (3) nuts securing ember bed in place.

ST918

2. Insure the rubber gasket (D) is properly positioned 

and install the new step motor (E) pressure regulator 

assembly to the valve using the new screws supplied 

with the kit. Tighten the screws securely. (Ref. torque 

= 25 in/lb) (Figure 76)

3.  Install the identification label (F) supplied with the step-

per motor to the valve body where it can easily be seen. 

(Figure 76) 

4. Make step motor and mV valve electrical connec-

tions.

5. Regulator conversion complete.
6. Test for Leaks

Pilot Orifice Conversion

1. Locate pilot. (Figure 77)
2. Replace pilot orifice.

ST1093
install new step motor

ST1093

Figure 76

  Remove mounting screws from old pressure regula-

tor assembly. Replace step motor with new conversion step 

motor.

3.  Remove pilot hood by lifting up. (Figure 78) Do not re-

move snap ring to remove pilot hood.  

NOTE:

 It is not 

necessary to remove the pilot tube for conversion.

4.  Remove pilot orifice with Allen wrench. (Figure 79)
5.  Install the conversion orifice.

6. Reinstall pilot hood. Be sure to align hood with index 

tab. 

Burner Orifice Conversion

1.  Remove three (3) 3/8” nuts on bottom side of burner 

pan. (Figure 80)

2.  Carefully remove ember bed by tilting the right side up 

and lifting out toward the right side of the unit. (Figure 

80)

CO105a
gas conversion
Pilot 
1/28/00   djt

Pilot Hood

Pilot 

Bracket

CO105a

Figure 78

  Remove pilot hood.

38

Stardance® Direct Vent/Natural Vent Gas Heater

20306760

Summary of Contents for SDDVTCSBDSB

Page 1: ...nce can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier Thisappliancemaybeinstalledinanaftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is for use only with the type of gas indicated on the rating plate This appli...

Page 2: ...Gas Supply Line 27 Install ON OFF Switch 28 Thermostat Connection Optional 28 Receiver Installation STDDVTCS Series 28 Install the Front Plate 29 Install the Safety Barrier Screen 29 Operation Your First Fire 30 Pilot and Burner Information 29 Flame Temperature Adjustment 30 Flame Characteristics 30 Lighting and Operating Instructions 31 Troubleshooting SIT NOVA 820 SDDVT Series 32 Instructions fo...

Page 3: ...ce may be installed in an aftermarket manufactured mobile home where not prohibited by state or local codes WARNING Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide CO poisoning and possible death The Stardance Direct Vent Natural Vent Room Heater when in stalled must be electrically grounded in accordance with local co...

Page 4: ...ating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordanc...

Page 5: ...Vent Gas Heater This heater may be converted into a Natural Vent unit in the field If a Natural Vent heater is desired the Vermont Castings Z31B00 FSDHAG Draft Hood must be directly installed to the top of the unit according to the installation instructions The Draft Hood Adapter is available in the 7FSDHASK stove kit or as a separate item When the Stardance stove is converted to Natural Vent it u...

Page 6: ...d observe the recommended clearances that follow A B E C D ST207a Stardance Stove locations 9 28 00 djt Figure 2 Possible stove locations ST207 Warning Always maintain required clearances air spaces to nearby combustibles to prevent fire hazard Do not fill air spaces with insula tion All venting components must maintain a 1 25 mm clearance to combustible materials Maintain a 6 150 mm clearance whe...

Page 7: ...wall thimble 9 28 00 djt A Direct Vent Only ST131b Effective Minimum Wall Thimble 56 1480 mm Vermont Castings Group Pipe Centerline 52 1378 mm DuraVent Pipe Figure 5 Minimum wall thimble centerline Wall and Ceiling Clearances A C D ST101b Stardance Direct Vent Min Clrnc 9 28 00 djt B ST101b A Rear Wall 4 102 mm B Min Clearance 451 4 1154 mm C Min Alcove Height 72 1830 mm D Max Alcove Depth 48 1220...

Page 8: ...onsult a qualified installer service agency or the gas supplier Horizontal Termination Direct Vent ONLY The vent must rise vertically a minimum of 24 610 mm off the top of the unit before the first elbow The horizontal run may extend up to 20 6 m and include a vertical rise of up to 40 12 m Figure 7 Horizontal termination must also meet the criteria shown in Figures 9 through 11 Approved vent syst...

Page 9: ...estrictor Plate Vertical Terminations must be within this area Unacceptable Venting Configuration Restrictor Plate Adjustment for Extended Pipe Runs The Stardance stove is shipped with a restrictor plate in the Parts Bag Adjustments can be made by loosening the adjustment screw to allow the restrictor plate to slide up or down Figure 9 A guide for usage is shown in Figure 10 NOTE Some installation...

Page 10: ...level toward the vent termination Clearances around the vent termination must be maintained For installations using DuraVent pipe parallel instal lations with minimum wall clearance have restricted access for connecting the Horizontal Vent Cap straps to the vent pipe See the maker s instructions for rec ommended installation procedures Vent Termination Clearances Your stove is approved to be vente...

Page 11: ...or vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion air inlet to any Btuh 3kW 12 30cm for 10 000 Btuh 3kW 9 other appliances appliances 10 000 Btuh 3kW and 23cm for appliances 10 000 100 000 Btuh 30kW 36 91cm Btuh 3kW and 50 000 Btuh for appliances 100 000 Btuh 30kW 15kW 12 30cm for appliances 5...

Page 12: ...er Inside Corner Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors G Combustible 6 152 mm Noncombustible 2 51 mm F Combustible 6 152 mm Noncombustible 2 51 mm G Balcony with no side wall M Combustible Noncombustible 12 305 mm M Balcony with perpendicular side wall M 12 305 mm P 6 152 mm M F Alcove Applications C D C E V V Combustible Noncombu...

Page 13: ...A KCB Kit C 65 8 13 46DVA KCC Masonry Chimney Conversion Kit 46DVA KMC Vertical Termination Cap High Wind 46DVA VCH Vertical Termination Cap Low Profile 46DVA VC Included in Minimum Horizontal Vent Kit 2792 All DuraVent Straight vent pipe sections have a net length 11 2 37mm less than the nominal dimension i e a 6 152mm Straight pipe section has an effective length of 41 2 115mm Selkirk Corporatio...

Page 14: ... Kit 7 12 12 12 Pitch 7TDVSKVB 1 7 12 12 12 Flashing and all of the other Vertical Termination parts Vertical Termination Flat Roof 7DVSKVF 1 Flat Flashing and all of the other Vertical Termination parts Twist Lock 12 Straight Pipe CG 7TFSDVP12 1 12 Non adjustable Pipe Twist Lock 12 18 Straight Pipe CG 7TFSDVP1218 1 12 18 Adjustable Pipe Twist Lock 24 Straight Pipe CG 7TFSDVP24 1 24 Non adjustable...

Page 15: ...haft Use the wire tie to secure the fan and rheostat wire harnesses together ST473a Fan parts 2767 FK26 9 29 00 Not Used on Stardance Snapstat Bracket Snapstat Extension Assembly Rheostat Assembly Blower Assembly ST473a Figure 14 Fan kit components fan spins freely 2 Remove the rear skirt insert panel at the bottom of the Rear Skirt Figure 15 and fasten the blower assembly to the firebox back with...

Page 16: ...llow access Run a bead of sealant around the bottom end of the starter pipe and attach the assembly to the stove using three 1 4 20 x 3 8 Phillips screws provided in the parts bag Figure 21 2 Install the Outer Adapter Pipe Apply a 1 4 bead of cement around the outside surface about one inch from the crimped end Figure 22 Orient the vertical seam to the rear and insert the crimped end of the outer ...

Page 17: ...ion For connection of Direct Temp to units with 4 x 7 flue outlets the following methods have been approved Install the Universal Napoleon Appliance Adapter 4DT AAN Connect a standard Direct Temp pipe length do not use an adjustable length in this application a minimum of 11 2 over the flue outlet The outside of the Direct Temp Length will fit inside the flue outlet Secure with a mini mum of two 8...

Page 18: ... Pipe Rings 7FSDRG or Polished Brass Pipe Rings 7FSDRP at pipe joints if desired ST215 measure thru wall 12 6 99 djt X ST215 Figure 26 Measure the horizontal length ST216 install pipe thru wall 12 6 99 djt Wall Sleeve Trim Collar Wall Plate ST216 Figure 27 Install the horizontal pipe and wall plate parts 7 Measure and cut if needed the appropriate length of pipe section needed to make the connecti...

Page 19: ... through the roof or oth er construction that may be needed In all cases the opening must provide a minimum of 1 25 mm clear ance to the vent pipe 5 Place the stove in its final position 6 Install firestop s 7DVFS and Attic Insulation Shield 7DVAIS as needed Figure 31 If there is a room above ceiling level a firestop must be installed on both the bottom and top sides of the ceiling joists If an at...

Page 20: ... into place upon attachment to the appliance outlet Align the adapter indentations with the entry slots of the appli ance outlet and slide together Turn the adapter clockwise approximately one quarter turn to lock in place The outlet end of the adapter is standard DIRECT TEMP construction Use of Sealant It is not required to apply or use sealant on the inner liner of DIRECT TEMP For outer wall joi...

Page 21: ... Gasket Lock Tab Inlet End Outlet End ST922 To Termination To Appliance Figure 33 Joint connection Figure 34 Selkirk Venting Components Pipe Length Appliance Adapter AAV 90 Elbow EL90 Pipe Length Trim Plate TP Required if Wall Thimble is not used Wall Thimble WT Optional Horizontal Termination HC ST925 Horizontal Venting 21 Stardance Direct Vent Natural Vent Gas Heater 20306760 ...

Page 22: ...nimum and secure the offset support straps to surrounding structure Figure 37 KT927 slkrk offset support 6 07 Nail to top of framing Offset Support Strap Offset Support Collar ST927 Figure 37 Offset support Supporting DIRECT TEMP Horizontal Support Horizontal runs of Direct Temp should be supported every 4 122 cm of pipe This can be done with the use of plumb ers strapping or the offset support Ad...

Page 23: ...ired location Determine the centerpoint of the penetration by locating the center line of the outlet of the pipe with respect to the wall 4 Frame an opening to the dimension specified in the Framing Dimension Table 1 Ensure the centerline of the pipe lines up with the center of the prepared open ing unless otherwise specified by the appliance manu facturer NOTE As a general rule the wall thimble i...

Page 24: ...ring conduit framing members plumbing pipe etc 2 After positioning the appliance determine where the vent pipe will pass through the ceiling This can be done by using a plum bob or a small weight attached to a ST933 Selkirk vertical venting 6 07 Vertical Termination Approved Silicone Sealant Here Storm Collar Flashing Offset Support Collar Firestop Spacer Ceiling Support Collar Ceiling Sup port Pl...

Page 25: ... roofing material 14 Position the storm collar around the pipe and slide down until it is in contact with the flashing Secure the storm collar by inserting the two 2 tabs into the raised slots and fold tabs back Seal the area between the storm col lar and the vent pipe with a silicone sealant to prevent rain infiltration 15 Install the vertical termination VC by inserting it down into the top most...

Page 26: ...e ceiling Complete the vent ing according to the vent maker s instructions ST358 Decorative pipe around b vent 4 26 00 djt Vermont Castings Group Direct Vent System may be used after Draft Hood up to the ceiling Decorative 7 Pipe 4 B vent Pipe Draft Hood Adapter Figure 45 Decorative 7 pipe may be fitted around the B vent pipe Install the Log Set Before beginning log installation remove stove front...

Page 27: ...the supply In order to connect Natural Gas use a fitting with 3 8 NPT nipple on the valve side and 1 2 natural gas supply line with an input of 28 000 BTUs at a manifold pressure of 3 5 and minimum inlet sup ply for adjustment of 5 5 w c In order to connect Propane use a fitting with 3 8 NPT nipple on the valve side and 1 2 propane gas supply line with an input of 28 000 BTUs at a mani fold pressu...

Page 28: ...d Thermostat Connection optional Use only a thermostat rated for 500 millivolts Check the table below for the appropriate gauge thermo stat wire to use for the length of lead required in your in stallation Thermostat Wire Gauge Maximum Run 18 20 feet 16 20 40 feet 14 up to 60 feet 1 Install the wall thermostat in the desired location and run the wires to the stove location Terminate these leads wi...

Page 29: ...t être installé DANGER Install the Safety Barrier NOTE A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance Any safety screen guard or barrier removed ...

Page 30: ...flame height Flame Characteristics It is important to periodically perform a visual check of the pilot and the burner flames Compare them to Figure 57 If any of the flames appear abnormal call a service person Figure 57 Correct pilot and burner flame patterns LG496 SDDVT log flames 6 07 Operation ST935 SDDVT pilot location 6 07 ST935a Figure 55 Pilot assembly location Pilot and Burner Inspection E...

Page 31: ...he heater area forgas Besuretosmellnexttothefloorbecausesome gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any fireplace Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone To Turn Off Gas To Heater Lighting and Operating Instructions 1 Turn the ON OFF switch to Off ...

Page 32: ... a thermopile The thermocouple operates the main valve operation On and Off Clean and or adjust pilot for maximum flame impingement on thermopile and thermocouple Turn valve knob to Pilot Maintain flow to pilot millivolt meter should read greater than 10mV If the reading is okay and the pilot does not stay on replace the gas valve NOTE An interrupter block not supplied must be used to conduct this...

Page 33: ...smissions reset the code using the following procedure 1 Slide the code switches on the transmitter and receiver to choice of ON or OFF position Switches 1 2 3 and 4 are preset to ON for both the transmitter and receiver Figure 59 2 The switches on the transmitter and receiver must ST1088 RCSITE battery tab Battery Door Tab Figure 58 Battery door tab match in order for the system to work 3 To chec...

Page 34: ...tatic mode FP2144 4 There will be a slight delay in the response of the unit on off to a temperature Room temperature is moni tored every three 3 minutes 5 Press AUTO FLAME button to exit the thermostatic mode The transmitter will be in the manual off mode and the fireplace will be shut off Flame Height Setting for Thermostatic Mode Figure 64 1 HoldAUTO FLAME button for five 5 seconds and one numb...

Page 35: ...e instructions on how to set the privacy DIP switch setting 3 By disabling this feature your appliance may continue operating unattended 2 Use the ON s button to set the desired On Delay Time from 0 to 15 min utes 3 Use the OFF t button to set the desired Off Delay Time from 0 to 15 minutes 4 If there is no input within 3 seconds the new set ting will be transmitted to receiver 5 The default setti...

Page 36: ...lay 4 Appliance does not come on 5 Receiver cannot receive signal 6 Blower is not on after the stove is turned on Causes 1 Low battery 1 Wiring Electrical connections 2 Privacy DIP switch setting on transmitter does not match re ceiver 3 Transmitter measure tem perature exceeding 99 F and shows HI on LCD 4 Distance between the trans mitter and receiver is more than 30 feet 1 Receiver is installed ...

Page 37: ...d right corners of the glass frame 3 Pull the top edge of the glass and frame assembly away from the firebox face Place the assembly out of the way on a flat padded surface such as a counter protected by a towel 4 Remove the logset from the firebox Valve Conversion SDDVT Series Models 1 Turn control knob to the OFF position and shut off the gas supply to the valve 2 Allow the valve to cool to room...

Page 38: ...e seen Figure 76 4 Make step motor and mV valve electrical connec tions 5 Regulator conversion complete 6 Test for Leaks Pilot Orifice Conversion 1 Locate pilot Figure 77 2 Replace pilot orifice ST1093 install new step motor ST1093 Figure 76 Remove mounting screws from old pressure regula tor assembly Replace step motor with new conversion step motor 3 Remove pilot hood by lifting up Figure 78 Do ...

Page 39: ...er is slid into place at a slight angle and opposite to how it was removed When burner is slid into place the three 3 pem studs should slide down through clearance holes into the bottom of the control panel 2 Thread and tighten 3 8 nuts back onto pem studs on underneath side of control panel reversing Step 1 shown in Figure 80 3 Reinstall logs as per instructions in this manual 4 Place conversion ...

Page 40: ...Apply the paint spar ingly two light coats of paint will give better results than a single heavy coat Clean porcelain enamel surfaces with a soft damp cloth Do not use abrasive cleaning agents If necessary use only a cleaning agent formulated especially for use on porcelain enamel surfaces CAUTION TURN THE PILOT OFF BEFORE PAINTING ALLOW THE HEATER TO COOL COMPLETELY BEFORE PAINTING Cleaning the G...

Page 41: ...m Annually Have the vent system inspected annually by a qualified technician Shut off the main gas supply before inspect ing the system Both the inner exhaust pipe and the outer combustion supply pipe must be checked to confirm that they are unblocked and in good condition Check the Gas Flame Regularly To ensure that the stove is operating properly check the flames periodically to confirm that the...

Page 42: ...RE OR ITS EQUIVALENT FAN JUNCTION BOX FAN POWER CORD Strain Relief Chassis Ground BLK GRN GRN WHT ON OFF Rheostat Chassis Ground RHEOSTAT SNAPSTAT BOX Snapstat BLK B L K BLK BLK BLK WHT ST153 rdv connections diag 10 99 MOTOR SNAPST AT ON OFF RHEOST AT WHT WHT BLK BLK BLK GRN BLK ST236 FK26 wiring diagram 12 99 Optional Blower Kit Schematic Diagram ST234 ST153 Figure 89 Stardance fan circuit Option...

Page 43: ...ver Figure 90 SIT Hi Lo blower schematic ST1091a 120V AC Plug for Receiver Receiver 120V AC Plug for Blower Blower SIT mV Valve Hi Lo Regulator Tag to blower Tag Tag ST1092b SIT valve schematic Tag to 120V AC ST1092b Figure 91 SIT Hi Lo blower wiring Wiring Diagrams SDDVTCS 43 Stardance Direct Vent Natural Vent Gas Heater 20306760 ...

Page 44: ...nd products at any time without notice 1a 1b 1c CEMENT 39 12 11 10 33 36 4968 Stardance SDDVT TCS parts 8 09 28a b 37 9 3 4 6 5 20 22 23 21 24 26 25 35 31 38 7 8 17 18 29 1d 1 2 16 32 13 14 15 27a b 47 48 OFF FA N ON AUTO FL AME ON RS OFF 34 19a b Replacement Parts 50 44 Stardance Direct Vent Natural Vent Gas Heater 20306760 ...

Page 45: ...20 852 RN 20012218 18a Valve SIT MV HI LO 0 820 652 Nat SDDVTCS Series only 37D0117 19a Stepper Motor SIT820 Nat SDDVTCS Series only 50D0099 19b Stepper Motor SIT820 LP SDDVTCS Series only 50D0100 20a Pilot Assembly 3Way N DV RN 0 199 706 10002264 20b Pilot Assembly 3Way N DV RP 0 199 703 10002265 21 Pilot Top Convertible 10002266 22 Thermocouple 24 7531137 23 Electrode Ignitor w Cable SIT24 10001...

Page 46: ... Kits Shell Enamel Parts Ref Description SDDVT SDDVTCS 34 Remote Kit Hi Lo Blower SDDVTCS Series only RCSITEA 35 Sensor 1450 CMG 8184 0032 for use with FSDHAG only 10002013 36 Wiring Harness 10002582 37 Gasket Base Pan 20002282 38 Gasket HE Door 1203687 39 Gasket Cement 1206122 40 Handle Package Ceramic w Screw not shown 0004345 42 Switch Bracket not shown 53821 43 Starter Pipe not shown 30000245 ...

Page 47: ...TE RCT ON OFF Thermostat Remote WWTD RCSTEB RCSITEA RCSIT WT Wall Thermostat MVWS Wall Switch Screen Kit An optional screen S30SK for use with the operable doors is available to allow the doors to be left in the open position Warming Shelf Warming shelves add versatility to your stove they can be used to keep foods warm at mealtime Model Color 2702 Classic Black 2681 Brown Majolica 2684 Biscuit 26...

Page 48: ...related repair charges relating to the cost and expenses of replacing or repairing defective components under the Limited Lifetime Warranty are not covered except as provided for under the Basic One Year Warranty Any part or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty whichever is longest Any installation labor constr...

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Page 52: ...eveland Drive Paris Kentucky 40361 www vermontcastingsgroup com EFFICIENCY RATINGS MODEL ENERGUIDE RATINGS FIREPLACE EFFICIENCY PERCENTAGE D O E AFUE PERCENTAGE SDDVT Series 64 6 66 5 SDDVTCS Series 64 6 66 5 ...

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