Vermont Castings SDDVT Series Homeowner'S Installation And Operating Manual Download Page 32

32

Stardance Direct Vent/Natural Vent Gas Heater

20012734

Troubleshooting the Gas Control System (SDDVT Series)

NOTE

:  Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position.

SIT NOVA 820 MILLIVOLT VALVE

Symptom

1.  Spark ignitor will not light

2.  Pilot will not stay lit after 

carefully following lighting 
instructions

3.  Pilot burning, no gas to 

main burner

4.  Frequent pilot outage 

problem

Possible Causes

A.  Defective or misaligned electrode 

at pilot

B.  Defective ignitor (Push Button)

A.  Defective pilot generator (thermo-

couple), remote wall switch

B.  Defective automatic valve

A.  Wall switch or wires defective

B.  Thermopile may not be generat-

ing sufficient millivoltage

C.  Plugged burner orifice

D.  Defective automatic valve opera-

tor

A.  Pilot flame may be too low or 

blowing (high) causing the pilot 
safety to drop out

B.  Possible blockage of the vent 

terminal

Corrective Action

Using a match, light pilot. If pilot lights, turn off pilot and 
push the red button again. If pilot will not light - check 
gap at electrode and pilot-should be 1/8” to have a 
strong spark.
With the control knob in the pilot position, push the 
control knob all the way and hold.  Check for spark at 
electrode and pilot. If no spark to pilot, and electrode 
wire is properly connected, replace the battery in the 
ignitor module and try again. Refer to Maintenance 
Section. If the problem still exists, replace the ignitor 
module box.
Check pilot flame. Must impinge on thermocouple/ther-
mopile. NOTE: This pilot burner assembly utilizes both 
a thermocouple and a thermopile. The thermocouple 
operates the main valve operation (On and Off). Clean 
and or adjust pilot for maximum flame impingement on 
thermopile and thermocouple.
Turn valve knob to “Pilot”. Maintain flow to pilot; millivolt 
meter should read greater than 10mV. If the reading 
is okay and the pilot does not stay on, replace the gas 
valve. NOTE: An interrupter block (not supplied) must 
be used to conduct this test.
Check wall switch and wires for proper connections. 
Jumper wire across terminals at wall switch, if burner 
comes on, replace defective wall switch.. If okay, 
jumper wires across wall switch wires at valve, if burner 
comes on, wires are faulty or connections are bad.
1.  Be sure wire connections form thermopile at gas 

valve terminals are tight and thermopile is fully 
inserted into pilot bracket.

2.  One of the wall switch wires may be grounded. Re-

move wall switch wires form valve terminals if pilot 
now stays lit, trace wall switch wiring for ground. 
May be grounded to fireplace or gas supply.

3.  Check thermopile with millivolt meter. Take reading 

at thermopile terminals of gas valve. Should read 
250-300 millivolts (minimum 150) while holding 
valve knob depressed in pilot position and wall 
switch “Off”. Replace faulty thermopile if reading is 
below specified minimum.

Check burner orifices for debris and remove.
Turn valve knob to “On”, place wall switch to “On” 
millivolt meter should read greater than 150mV. If the 
reading is okay and the burner does not come on, 
replace the gas valve.
Clean and/or adjust pilot flame for maximum flame 
impingement on thermopile and thermocouple.

Check the vent terminal for blockage (recycling the flue 
gases).

Summary of Contents for SDDVT Series

Page 1: ...re department DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE This appliance may be installed in an after market permanently located...

Page 2: ...l Vent ONLY 12 Venting Requirements and Options Direct Vent ONLY 13 Assembly Install the Optional Fan 15 Procedures Venting System Assembly Direct Vent 16 Install Vent Adapter Pipe 16 Side Wall Termin...

Page 3: ...h the roof Conventional venting systems Natural Vent take air from the room for com bustion and vent the exhaust vertically through the roof to the atmosphere This appliance is approved for bedroom in...

Page 4: ...terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTR...

Page 5: ...ention The Stardance stove is shipped from the factory as a Direct Vent Gas Heater This heater may be converted into a Natural Vent unit in the eld If a Natural Vent heater is desired the Vermont Cast...

Page 6: ...ated out of traf c and away from furniture and draperies The surface of the Heater Is hot when it is in use Young children should be watched carefully when they are in the same room when the Heater is...

Page 7: ...ue centerline Wall Centerline from Floor ST131b Stardance wall thimble 9 28 00 djt A Direct Vent Only ST131b Effective Minimum Wall Thimble 56 1480 mm CFM Pipe Centerline 52 1378 mm Simpson Duravent...

Page 8: ...and operational procedures For assistance or additional information consult a quali ed installer service agency or the gas supplier Horizontal Termination Direct Vent ONLY The vent must rise verticall...

Page 9: ...ictor Plate Vertical Terminations must be within this area Unacceptable Venting Con guration Restrictor Plate Adjustment for Extended Pipe Runs The Stardance stove is shipped with a restrictor plate i...

Page 10: ...exterior wall or siding Horizontal vent runs must be level toward the vent termination Clearances around the vent termination must be maintained For installations using Simpson DuraVent pipe parallel...

Page 11: ...t outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 6 15cm for appliances 10 000 6 15cm for appliances to building or the combustion air inlet to any Btuh 3kW 12 30cm for 10 000 Btuh...

Page 12: ...Outside Corner Inside Corner Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors G Combustible 6 152 mm Noncombustible 2 51 mm F Combustible 6 152...

Page 13: ...Chimney Conversion Kit Kit A 6 8 46DVA KCA Kit B 6 10 46DVA KCB Kit C 6 13 46DVA KCC Masonry Chimney Conversion Kit 46DVA KMC Vertical Termination Cap High Wind 46DVA VCH Vertical Termination Cap Low...

Page 14: ...pe Ring 1 Hardware Package Vertical Termination Kit 7 12 12 12 Pitch 7TDVSKVB 1 7 12 12 12 Flashing and all of the other Vertical Termination parts Vertical Termination Flat Roof 7DVSKVF 1 Flat Flashi...

Page 15: ...the rheostat tightening with a wrench Do not over tighten Attach the control knob to the rheostat shaft Use the wire tie to secure the fan and rheostat wire harnesses together ST473 Fan parts 2767 FK2...

Page 16: ...rter pipe assembly listed on Page 7 slide the inner section out to allow access Run a bead of sealant around the bottom end of the starter pipe and attach the assembly to the stove using three 1 4 20...

Page 17: ...se approximately one quarter turn to lock in place The outlet end of the adapter is standard DIRECT TEMP construction For connection of Direct Temp to units with 4 x 7 ue outlets the following methods...

Page 18: ...with the screws provided and caulk the joint with weatherproof sealant 11 For CFM only Install Charcoal Gray Pipe Rings 7FSDRG or Polished Brass Pipe Rings 7FS DRP at pipe joints if desired ST215 mea...

Page 19: ...10 x 10 254 x 254mm 4 Plumb any additional opening through the roof or other construction that may be needed In all cases the opening must provide a minimum of 1 25 mm clearance to the vent pipe 5 Pla...

Page 20: ...n the outer wall of the inlet end which are designed to Twist Lock into place upon attachment to the appliance outlet Align the adapter indentations with the entry slots of the appliance outlet and sl...

Page 21: ...gth Appliance Adapter AAV ST924 Vertical Venting Gasket Lock Tab Inlet End Outlet End ST922 To Termination To Appliance Fig 33 Joint connection Fig 34 Selkirk Venting Components Pipe Length Appliance...

Page 22: ...the offset support band to the pipe with two 8 x 1 4 sheet metal screws minimum and secure the offset support straps to surrounding structure Fig 37 Nail to top of framing Offset Support Strap Offset...

Page 23: ...liance Plan for a level to 1 4 per foot rise 6 mm per 305 mm from inlet to outlet in the horizontal system if not speci ed by the appliance manufacturer Horizontal runs should be supported every 4 122...

Page 24: ...ot back ll Ensure that grade level slopes away from the building Fig 39 Vertical Installation Fig 43 1 Determine the location of the appliance Choose a location which provides adequate clearance from...

Page 25: ...und the pipe covering the sides and upper ares of the ashing base with roo ng material How ever be sure the lower unnailed portion of the base covers the roo ng material 14 Position the storm collar a...

Page 26: ...h their seams if any toward the wall sections usually do not need to be fastened at each joint other than slip sections If the layout includes a slip section this should be the last section of pipe vi...

Page 27: ...48 Position the log over air hole in ember bed 4 Install the right log by mating the notch on the bottom of the log with the raised notch on the ember bed Fig 48 Position the log over air hole in emb...

Page 28: ...nada consult the local authority and CSA B149 1 installation code Always check for gas leaks with a mild soap and water solution Do not use an open ame for leak testing Light the pilot according to th...

Page 29: ...ast iron bosses Control Door Bottom tabs engage notch in the leg ST474 Fig 52 Install the front plate This completes assembly of the Stardance stove Operation The Stardance is operated with the front...

Page 30: ...ob for SIT valve LO H I FP390 FLAME ADJUSTMENT KNOB 11 21 96 Turn counterclockwise to increase flame height Turn clockwise to decrease flame height Flame Characteristics It is important to periodicall...

Page 31: ...c tions exactly B BEFORE LIGHTING smell all around the heater area for gas Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor WHAT TO DO IF YOU SMELL GAS...

Page 32: ...E This pilot burner assembly utilizes both a thermocouple and a thermopile The thermocouple operates the main valve operation On and Off Clean and or adjust pilot for maximum ame impingement on thermo...

Page 33: ...ition the transmitter will now control the main valve ame modulation level and fan control 7 If the manual switch is in the LOCAL position the valve will be at the highest xed pressure setting and the...

Page 34: ...ecognition process to occur between the receiver valve and transmitter 3 Use functions as described in TRANSMITTER sec tion Troubleshooting 1 Locate LED light on valve 2 LED will blink after every val...

Page 35: ...Yes Local Path If manual switch is set to LOCAL did main burner light and fan turn on Move switch from local to remote Press any key on transmitter Move switch back to local Turn pilotstat knob to PI...

Page 36: ...dis play the room and tempera ture setting Auto Path Move switch from LOCAL to REMOTE Press any key within 30 seconds If the setting is above room temperature on the transmitter does the main valve an...

Page 37: ...ches at the top left and right corners of the glass frame Page 42 Fig 76 3 Pull the top edge of the glass and frame assembly away from the rebox face Place the assembly out of the way on a at padded s...

Page 38: ...cation 2 Replace pilot ori ce Pilot Type 1 Remove pilot hood by lifting up Fig 67 Do not remove snap ring to remove pilot hood NOTE It is not necessary to remove the pilot tube for conver sion Remove...

Page 39: ...d When burner is slid into place the three 3 pem studs should slide down through clearance holes into the bottom of the control panel 2 Thread and tighten 3 8 nuts back onto pem studs on underneath si...

Page 40: ...ut BTU h Model Kit Ori ce Part Minimum Maximum SDDVT 20012903 20 000 SDDVTC 20012905 38 101 20009310 22 000 28 000 Table 2 Injector Ori ce Size Matrix Conversion to LP Input BTU h Model Kit Ori ce Par...

Page 41: ...keep the painted surfaces looking new Use high temperature stove paints available through your local dealer to touch up areas as needed Clean areas to be painted with a wire brush and be sure to cove...

Page 42: ...ibed ST179 glass gasket detail 11 99 ST179 Fig 77 Wrap the gasket material around the outside iedge of the glass Inspect the Vent System Annually Have the vent system inspected annually by a quali ed...

Page 43: ...LACED IT MUST BE REPLACED WITH TYPE SF 2 200 C WIRE OR ITS EQUIVALENT FAN JUNCTION BOX FAN POWER CORD Strain Relief Chassis Ground BLK GRN GRN WHT ON OFF Rheostat Chassis Ground RHEOSTAT SNAPSTAT BOX...

Page 44: ...41 7 8 36 17 18 31 1d 1 2 16 19 34 37 13 14 15 28a b 29a b 50 51 CFM Corporation reserves the right to make changes in design materials speci cations prices and discontinue colors and products at any...

Page 45: ...8 19 Valve Gas Honeywell Convertible RFN RV8310E 20003719 20a Pilot Assembly 3Way N DV RN 0 199 706 10002264 Pilot Assembly 3Way N DV RP 0 199 703 10002265 20b Pilot PSE NA175 20001115 Pilot PSE LP175...

Page 46: ...o LP SDDVTC Series Kit 20012904 Conversion Kit LP to NG SDDVT Series Kit 20012903 Conversion Kit LP to NG SDDVTC Series Kit 20012905 Shell Enamel Part Numbers Color Top Left End Right End Front OP Lef...

Page 47: ...re IMTFK Wall mounted thermostat control Screen Kit An optional screen S30SK for use with the operable doors is available to allow the doors to be left in the open position Warming Shelf Warming shelv...

Page 48: ...48 Stardance Direct Vent Natural Vent Gas Heater 20012734...

Page 49: ...49 Stardance Direct Vent Natural Vent Gas Heater 20012734...

Page 50: ...50 Stardance Direct Vent Natural Vent Gas Heater 20012734...

Page 51: ...Any labor and related repair charges relating to the cost and expenses of replacing or repairing defective components under the Limited Lifetime Warranty are not covered except as provided for under...

Page 52: ...2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 668 5323 www cfmcorp com CFM Corporation...

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