manualshive.com logo in svg

Vermont Castings Intrepid INDVR Series, Installation & Operating Manual, Page: 24 / 48

Share
Download
Vermont Castings Intrepid INDVR Series Installation & Operating Manual Download Page 24

24

20012761

Converting a Factory-Built Metal Chimney

ST956
metal chim conv
7/07

Termination Cap

Top Adapter

0985K, 0986K or 0987K

Existing Metal 

Chimney System

4” Aluminum Flex Pipe

Retro Connector

0909B

Any Black Di-

rect Vent Pipe 

Plus an Adjust-

able Length to 

Make a Proper 

Connector

ST995
colinear chimney
8/07

Vertical 

Termination 

Cap

3” Flex

Chimney Liner 

Termination Kit

Co-Axial to 

Co-Linear 

Connector

Co-Linear Insert

Figure 43

Figure 44

Summary of Contents for Intrepid INDVR Series

Page 1: ...use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier c...

Page 2: ...mination Clearances 12 Installation Install Optional FK20 Fan Kit 13 Venting System Components 14 Venting System Assembly General Information Options Planning 15 Rear Vent 16 Horizontal Installation 1...

Page 3: ...S and Canada This appliance may be installed in an aftermarket manufactured mobile home where not prohibited by state or local codes WARNING Operation of this heater when not connected to a properly i...

Page 4: ...for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS In...

Page 5: ...mm 13 352 mm 21 553 mm 16 418 mm 21 543 mm 18 457 mm Centerline of Flue Pipe 12761 Intrepid DV dimensions 6 07 6 165 mm C L Valve Inlet 4 102 mm C L Valve Inlet Stove Dimensions Intrepid Direct Vent G...

Page 6: ...local gas supplier will be able to refer a qualified service person A B C D ST936 Stardance rear vent Stove locations 6 07 djt Figure 2 Possible stove locations Clearance Requirements Minimum Clearan...

Page 7: ...learance and Flue Centerline Figure 4 Corner installation minimum corner clearance and flue centerline Wall and Ceiling Clearances 9 230 mm Max Mantel Width Refer to Fig 6 4 102 mm Sidewall Trim 2 63...

Page 8: ...45 elbows may be substituted for each single 90 elbow With a rise between 2 5 one 90 or two 45 elbows may be used Excluding the first elbow directly off the back of the unit 20 19 18 16 15 14 13 12 1...

Page 9: ...strictor Plate Vertical terminations must be within this area Unacceptable Venting Configuration No Restrictor Plate Figure 8 Vertical vent termination window Restrictor Plate Adjustment for Extended...

Page 10: ...the distance limitations of the venting system Vent Termination Clearances Your stove is approved to be vented either through the side wall or vertical through the roof VermontCastingsGroupdoesnotrequ...

Page 11: ...h for appliances 100 000 Btuh 30kW 15kW 12 30cm for appliances 50 000 Btuh 15kW K Clearance to a mechanical air supply inlet 6 1 83m 3 91cm above if within 10 3m horizontally L Clearance above paved s...

Page 12: ...n 12 305 mm for vinyl sidewalls O 8 2 4 m Min O P V V V No of Caps DMin CMax 1 3 914 mm 2 x DActual 2 6 1 8 m 1 x DActual 3 9 2 7 m 2 3 x DActual 4 12 3 7 m 1 2 x DActual DMin of Termination caps x 3...

Page 13: ...rs located on top of the firebox are properly seated on the gasket The doors sit flush on the gasket and should lift easily from the seal around the opening Unpack the Stove The stove is shipped fully...

Page 14: ...k 46DVA 06B 9 Straight Blk 46DVA 09B 81 2 Pipe Extension Blk 46DVA 08AB 16 Pipe Extension Blk 46DVA 16AB 12 Straight 46DVA 12 Venting System Components Use the wire tie to secure the fan and rheostat...

Page 15: ...installations Horizontal Termination Figs 18 and 19 Vertical Terminations Figure 20 When planning your installation it will be necessary to select the proper length of vent pipe for your particular r...

Page 16: ...Page 14 under Basic Straight through the Wall Installation for an installation where the heater is parallel to the wall and the vent system extends straight back through that wall 1 Locate the vent op...

Page 17: ...tal run of venting must be level or have a 1 4 6 mm rise for every 1 305 mm of run toward the termination Never allow the vent to run downward A downward slope can trap heat and become a possible fire...

Page 18: ...s and mount cap with all four 4 pieces attached directly onto the wall with the four 4 21 2 64 mm screws provided Figure 30 12 305 mm Minimum St980 simp snork drain 8 07 4 102 mm Snorkel Figure 28 Ste...

Page 19: ...connections are in their fully twist locked position ST984 straight up locat 8 07 Mark Location Mark and Drill Plumb Bob Figure 33 ST983 wall thimble cover 8 07 Sheet Metal Screws Wall Thimble Cover...

Page 20: ...rough the roof Use a non hardening sealant be tween the roof flashing and the roofing to prevent water leakage Secure the base of the roof flashing to the roof with roofing nails Ensure the roofing ma...

Page 21: ...r appropriate insulation level then attach the collar at the top of assembly Figure 39 For vaulted ceilings the attic insulation shield cannot be installed To prevent building insulation and other deb...

Page 22: ...ss AMetalChimneyorMasonryChimney to a Direct Vent System Application These instructions apply to the DuraVent Direct Vent Conversion kits for factory built Class Ametal chimneys and masonry chimneys T...

Page 23: ...himney with appropriate black direct vent pipe and an adjustable length section Atypicalconversionofanexistingmasonrychimneyisshown in Figure 45 For installation through the wall of an existing masonr...

Page 24: ...r 0987K Existing Metal Chimney System 4 Aluminum Flex Pipe Retro Connector 0909B Any Black Di rect Vent Pipe Plus an Adjust able Length to Make a Proper Connector ST995 colinear chimney 8 07 Vertical...

Page 25: ...0 onto the adapter Figures 47 and 48 5 Pull the flex pipe down through the ceiling support box until it protrudes approximately 3 76 mm Connect the flex pipe to the retro connector by slipping it into...

Page 26: ...and the retro connector may be completed with sections of black direct vent pipe together with an adjustable length Installation Instructions for Converting a Masonry Chimney IMPORTANT The existing m...

Page 27: ...h a brush no larger than 1 25 mm Never apply soap and water solution with a spray bottle Do not use an open flame for leak testing This appliance should only be connected by a qualified gas technician...

Page 28: ...ut opening in rear shroud 4 Attach wires to valve terminals Figure 56 ST1120 Switch As sembly Screw Wire Harness Figure 55 Attach switch assembly to rear shroud ST228 attach switch wires to valve 12 9...

Page 29: ...assembly Figure 58 Gently push right side of log back until it contacts thermopile on pilot assembly 2 Place the left front log on the pin locator on ember bed Position the log over the air inlet hole...

Page 30: ...ular maintenance procedures as described on Page 37 Flame Temperature Adjustment For stoves equipped with HI LO valves flame adjustment is accomplished by rotating the HI LO adjustment knob located ne...

Page 31: ...control knob extensions have been included in the finish bag These may be installed on the appropriate knob by aligning the notch on the existing knob Figure 62 with the tab on the inside of the exten...

Page 32: ...e remote to OFF or set thermostat to lowest level 4 Open control access panel 5 Pushingascontrolknobslightlyandturnclockwise to OFF 6 Remove glass door before lighting pilot See Glass Frame Removal se...

Page 33: ...he gas valve NOTE An interrupter block not supplied must be used to conduct this test 3 Pilot burning no gas to main burner A Wall switch or wires defective Check wall switch and wires for proper conn...

Page 34: ...32 or 4 mm Allen wrench into the hexagonal key way of the screw Figure 69 rotate it counterclockwise until it is free and extract it 5 Check that the screw is clean and if necessary remove dirt 6 Fli...

Page 35: ...of the unit Figure 79 Figure 78 Remove three 3 nuts securing ember bed in place 3 Remove injector orifice from left burner bracket with a 1 2 wrench 4 Install conversion orifice Refer to Table 3 5 The...

Page 36: ...ough clearance holes into the bottom of the control panel 2 Thread and tighten 3 8 nuts back onto pem studs on underneath side of control panel reversing Step 1 shown in Figure 78 3 Reinstall logs as...

Page 37: ...and burner must all be kept free of dust and unobstructed by debris Inspect these areas before each use and clean as necessary 1 Turn the burner OFF and let the heater cool completely before cleaning...

Page 38: ...latches 6 00 Figure 82 Release the latches to release the glass frame NOTE Shown with out top for clarity Inspect the Vent System Annually Have the vent system inspected annually by a qualified techni...

Page 39: ...iring diagram 12 99 Power Schematic Diagram NOTE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THEAPPLIANCE MUST BE REPLACED IT MUST BE REPLACED WITH TYPE SF 2 200 C WIRE OR ITS EQUIVALENT Wiring Diagr...

Page 40: ...cations prices and discontinue colors and products at any time without notice Service Parts List Ref Description Intrepid 1 Log Set Complete 20012552 1a Log Rear 20013111 1b Log Right 2012549 1c Log L...

Page 41: ...0012218 24a Pilot Assembly 3Way N DV RN 0 199 706 Pilot Assembly 3Way N DV RP 0 199 703 10002264 10002265 24b Pilot PSE NA175 Pilot PSE LP175 10001115 20001116 25 Pilot Top Convertible 10002266 26 The...

Page 42: ...t 30004239 30004237 30004238 30004240 30004241 30004242 30003182 Bordeaux 30006762 30006760 30006761 30006763 30006764 30006765 30006716 Brown Majolica 30004921 30004919 30004920 30004922 30004924 300...

Page 43: ...n The fan helps distribute heated air from within the firebox out into the room The fan is controlled by a snapstat that turns power on and off as the firebox temperature rises above and falls below a...

Page 44: ...after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier However the warranty shall commence no later than 24 months following the date of product shi...

Page 45: ...ior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted...

Page 46: ...ey or venting installation LIMITATIONS OF LIABILITY The owner s exclusive remedy and HHT s sole obligation under this warranty under any other warranty express or implied or in contract tort or otherw...

Page 47: ......

Page 48: ...ntcasting com Based on CSA P 4 1 09 Based on CSA P 4 1 09 Recherchez dans la brochure les caract ristique de rendement nerg tique de foyer au gaz nerguide Selon CSA P 4 1 09 Efficiency Ratings Model E...

Reviews:

No comments