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STAGEMAKER CONTROLLERS   

 

2004.07GB

 

3

 

1 INTRODUCTION: 

 

The STAGEMAKER

®

 CONTROLLER has been developed specifically for the control of VERLINDE 

STAGEMAKER

®

 chain hoists (motors) series SM5 and SM10. The controllers are available with 4 – 8 or 

12 channels and built into a compact suitcase, 19” rack casing, or vertical flightcase. 
 
The STAGEMAKER

®

 CONTROLLER allows you to control the chain hoists individually or simultaneously 

with one single button. Pre-selection facilities for all units, PRM models with remote button box incorporate 
red and green LED indicators, which indicate the selected hoisting direction.  Even STAGEMAKER

®

 hoists 

equipped with optional features, such as low voltage circuitry, adjustable limit switches and thermal motor 
protection can be controlled with this controller still using only the power cable.  
 
For larger applications, STAGEMAKER

®

 CONTROLLERS can be interconnected to serve a system of  

more controlers. All pre-selected motors are activated simultaneously through one single RUN button, as a 
standard.  Other interconnections are available on request. 
 
STAGEMAKER

®

 CONTROLLERS fully meet the latest European electrical standards (IEC-EMC) and 

have been approved by the official APAVE institute. They offer a maximum flexibility, durability and safety.  
 
There are three series of controllers:  version A: Economical units with direct selection with or without remote 
version B: Contactor controlled units with or without remote. And version D for hoists that comply to BGV-
C1 (former VBG-70).  
Controllers with remote (PRM models) have LED indicators next to the toggle switches on the handheld 
box. The connection cable length is 10m. 
 

Version A controllers for direct controlled hoist without remote:  

• 

Combination of power switching and low voltage control in one housing 

• 

Main contactor 

• 

Mushroom emergency button with mechanical interlock  

• 

Individual up/down selectors per motor 

• 

Short circuit protection in main circuit by means of automatic fuses 

• 

Phase reverse facility on incoming CE socket 

• 

Facility to connect a second controller (master-slave function) 

• 

LED indicators for incoming phases 

• 

In- and outputs on CE on models SC and multi connectors on other models 

• 

Single cable connections between controller and hoists 

• 

Thermal protection per group of 4 hoists (except models SC) 

 
Version A controllers for direct controlled hoist with remote have in addition:  

• 

Remote control by means of toggle switches on a control box with flexible cable and multi connector 

• 

All functions with LED indicators allows safe operation, even in the dark  

• 

Manual On/Off & phase reverse switch 

Summary of Contents for Stagemaker B12PRMLV-C1

Page 1: ...STAGEMAKER KONTROLLER USERS MANUAL CONTROLLERS model B SC R FL for STAGEMAKER SM CHAIN HOISTS Version A direct control Version B low voltage control Version D low voltage control BGV C1 2004 07 GB...

Page 2: ...36 EEG 91 263 EEG 92 31EEG 93 68 EEG As well as harmonised norms in particular EN292 chapter 1 and 2 safety of machines Applied technical standards and specifications in particular IEC 34 1 Rotating e...

Page 3: ...NTENT chapter description page 1 Introduction 4 2 What to do What not to do 6 3 Guarantee 8 4 Identification 9 5 Functional description 11 6 Cable selection table 17 7 Cable connection tables 18 8 Tro...

Page 4: ...fficial APAVE institute They offer a maximum flexibility durability and safety There are three series of controllers version A Economical units with direct selection with or without remote version B C...

Page 5: ...addition Remote control by means of toggle switches on a control box with flexible cable and multi connector All functions with LED indicators allows safe operation even in the dark Manual On Off phas...

Page 6: ...ng the operation to press the emergency stop button This makes all functions inactive Before operation check that the load is correctly fastened and installed on the hook The hook safety catches shoul...

Page 7: ...e controller if your physical condition does not allow it Never use the controller if it is in bad condition Never use suspected spare parts or parts whose origin is not known Do not subject the contr...

Page 8: ...ised party or without our prior agreement The guarantee only applies for original factory installed spare parts For the duration of the guarantee the vendor undertakes to replace or repair free of cha...

Page 9: ...flight case A Harting 16p FL4PLV 4 Low voltage 48Vac No Vertical flight case B1 B2 2 x CEE plug 4p FL8PLV 8 Low voltage 48Vac No Vertical flight case B1 B2 2 x CEE plug 4p FL12PLV 12 Low voltage 48Vac...

Page 10: ...t Front rear Front Green RUN button Front front Front Main secondary fuses Front front Front Thermal protection per group of four n a front Front Auxiliary output 16Amp CE 4 pole not switched n a n a...

Page 11: ...pper or lower mode Release the emergency switch by turning anti clockwise Push the RUN button to activate the pre selected hoists Check if the hoist direction matches the selected mode If not reverse...

Page 12: ...1 6 A I O STA R T MO TO R 1 4 MO TO R 1 8 FUSE FUSE FUSE L1 L 2 L 3 ST A R T G EN ER A L Telem ecanique OFF STOP START 1 6 1 4 1 2 1 Test Telem ecanique OF F STOP ST ART 1 6 1 4 1 2 1 Tes t VERLINDE t...

Page 13: ...RTING 3 1 Power input 3 X4 0 0 V N T 1 6 A I O STA R T MO TO R 1 4 M O TO R 1 8 FUSE FUSE FUSE L1 L 2 L3 STA R T G EN ER A L Telem ecanique OFF STOP START 1 6 1 4 1 2 1 Test Telem ecanique OFF STOP ST...

Page 14: ...T O R 1 3 M O T O R 5 8 M O T O R 1 4 R E M O T E R E M O T E F E S T I O S T A R T 4 8 V A C 3 1 4 2 Telemecanique OFF STOP START 1 6 1 4 1 2 1 Test PG21 MOTOR1 MOTOR2 MOTOR3 MOTOR4 MOTOR8 MOTOR7 MOT...

Page 15: ...AGEMAKER CONTROLLERS 2004 07 GB 13 R model CONTROLLERS version D 1 Multy cables 10 or 20 M code No 5229261 or 5229262 HARTING HARTING HARTING Power input 1 HARTING HARTING HARTING Controller R8PRMLV C...

Page 16: ...0 M code No 5229261 or 5229262 HARTING HARTING Power input 1 HARTING HARTING HARTING HARTING B2PRMLV C1 2004 07 GB 14 O I POWERON PHASEN FAILURE M O T O R 1 M O T O R 2 R E M O T E P O W E R S U P P L...

Page 17: ...14 d 2 5mm sections 400V 50Hz 230V 50Hz L max m In Max A L max m In Max A SM1 255 125 1 4 80 40 2 5 SM5 110 55 3 2 45 20 4 5 SM10 75 35 1 75 25 7 SM25 45 7 75 14 Limitations Cable with different secti...

Page 18: ...e 6 L3 black 7 GND yellow green 8 L1 brown 9 L2 blue 10 L3 black 11 GND yellow green 12 L1 brown 13 L2 blue 14 L3 black 15 GND yellow green 16 PE Version B2 single control cable with CEE plug for cont...

Page 19: ...al 8 8 pink action 2 9 purple by pass 4 10 red signal 8 11 grey action 3 12 grey white 13 brown white 0Volt 9 14 blue white 15 red white 16 black white PE yellow green Earth PE Note These tables shoul...

Page 20: ...button is pressed turn anticlockwise and pull pre selection switch settings up or down mode output cables connected Warning Before going in the panel it self or removing the top plate first disconnec...

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