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7

IMPORTANT:

  When  installed  on  the  surface  the  void  above  the  firebox  must  be  insulated  to 

prevent heat travelling up the rear of the fire surround (See Figures 2 & 3). 

7   

Remove the blanking plate that covers the rear outlet on the firebox and temporarily fit 
the flue duct to the rear of the firebox. The blanking plate should be fitted to the open 
side outlet. Place the firebox in position within the fireplace opening. From the outside, 
mark the free end of the protruding flue duct with a line flush to the outer brick surface. 
Remove the firebox and detach the duct. Cut the flue duct to the marked length LESS 
140mm (See Figure 5). Refit the duct with the four screws provided. 

8   

Refit the firebox and seal into the fireplace opening using the double-sided tape supplied 
or alternatively a water based mastic sealant. 

Note:

 If installing without the fireplace in position when determining the length of flue spigot 

required allowance must be made for the depth of infill panel being used. 

 

 

IMPORTANT:

  WHERE  THE  FLUE  DUCT  PASSES  THROUGH  A  CAVITY  WALL,  IT  IS 

RECOMMENDED  THAT  IT  SHOULD  BE  INSULATED  ALL  ROUND  WITH  A  MATERIAL 
SUCH  AS  ROCKWOOL.  THIS  WILL  PREVENT  ANY  EXISTING  CAVITY  WALL 
INSULATION MATERIAL FROM COMING IN TO CONTACT WITH THE FLUE DUCT. 

FITTING THE FIREBOX - CAVITY FITTED

 

1   

Measure the height of the hearth and make a mark on the wall at the same height. 

 

 

 

 

 

 

 

 

 

 

FIGURE 6 

Summary of Contents for NPFC/P00T/MN

Page 1: ...URSELF PRODUCT THIS APPLIANCE MUST BE INSTALLED BY A CORGI REGISTERED PERSON INSTALLATION SERVICING AND USERS INSTRUCTIONS including side venting installation instructions THESE PRODUCTS ARE APPROVED TO THE EUROPEAN GAS DIRECTIVE THESE INSTRUCTIONS SHOULD BE RETAINED BY THE USER FOR FUTURE REFERENCE ...

Page 2: ...mpetent person 2 The fan on this appliance can only be serviced from outside the building The Installation Instructions must be adhered to without exception Table A DIMENSIONS mm A 320 B 500 C 490 D 585 E 350 F 525 G 132 H 27 Excluding Trim NOTE THE FAN UNIT MUST NOT BE INSTALLED AT A HEIGHT OF MORE THAN 1 4 METRES FROM GROUND LEVEL ...

Page 3: ...o8 x 3 8 Screws c Middle ceramic 1 Brick Clamping Plate 1 Fan Spacer Roll of sealing tape 1 Bag of 23 coals 1 Magnetic Trim 1 Flue Duct 100mm x 50mm x 500mm Installation and Servicing Instructions Users Instructions Guarantee Card The fan spacer is supplied if ordered separately It will be required only if the rebate on the surround or the fake chimneybreast is less than 51mm 2 If fitted to a stan...

Page 4: ...ed flame or incandescent part of the fire bed up to that wall d Have a thickness of not less than 12mm and a minimum height of 50mm along its front and side edges HOLE IN THE WALL INSTALLATIONS Where the appliance is installed in a hole in the wall fireplace a hearth as previously detailed for floor level fireplaces shall be fitted on the floor beneath the hole so as to protect combustible materia...

Page 5: ...m F From an internal or external corner 200mm G Above ground or balcony level 300mm H From a surface facing the terminal 600mm I From a terminal facing a terminal 1200mm J From the opening in a carport 1200mm K Vertically from a terminal on the same wall 1500mm L Horizontally from a terminal on the same wall 300mm FITTING THE FIREBOX SURFACE FITTED 1 Note For surface fitting of the Fanfare the fir...

Page 6: ...an box This can be achieved by drilling a 25mm diameter hole minimum though the wall adjacent to the hole for the flue duct When a core drill has been used to make the hole for the flue duct there is enough room to pass the cable through the same hole as the flue duct but care must be taken to prevent the cable coming in to contact with the flue duct If this method is used it is recommended that a...

Page 7: ... to the marked length LESS 140mm See Figure 5 Refit the duct with the four screws provided 8 Refit the firebox and seal into the fireplace opening using the double sided tape supplied or alternatively a water based mastic sealant Note If installing without the fireplace in position when determining the length of flue spigot required allowance must be made for the depth of infill panel being used I...

Page 8: ...e firebox From this point route a length of rigid or semi rigid pipe to the fire recess Care should be taken to sleeve the pipe when passing through masonry 3 The gas supply must be routed to the rear of the firebox The entry point is a grommeted hole 40mm above the hearth level and 45mm to the right of the centre line of the appliance when facing the wall it is to be fitted to Route the pipe unde...

Page 9: ...sket in too far It need only be pushed in to a point where the edge of the gasket is level with the inner flue duct 7 Secure the cable gland to its bracket on the fan carrier See Figure 9 and then connect the power cable using the Molex snap connectors Replace the fan carrier and its gasket into the fan box and secure in place by locating the keyhole slots over the pan head screws at the rear of t...

Page 10: ...apping screws should pass through the bushes from which the large screws were removed 5 Fit the gasket connect the power cable and refit the fan chassis as previously described 6 Seal the edges where the two boxes meet and where the spacer meets the wall with silicon mastic FITTING THE SURFACE MOUNTING ADAPTOR BOX 1 In cases where the fan unit is to be fitted on the surface of the outside wall an ...

Page 11: ... meet with silicon mastic NOTE ON BOTH RECESSED AND SURFACE MOUNTED FAN UNITS THE FAN COVER ALSO ACTS AS THE TERMINAL GUARD AND IT IS NOT NECESSARY TO FIT ANY ADDITIONAL GUARD IF REQUIRED A PROTECTIVE CAGE IS AVAILABLE TO SPECIAL ORDER FITTING THE BURNER UNIT 1 Check that the ignition system functions correctly Push in the control valve and operate the piezo ignition mechanism and check that a spa...

Page 12: ... be produced at the pilot electrode Note If the pilot does not light keep the knob depressed in the PILOT position for a short period of time this will purge any air in the system Once the air has been purged repeat step 2 as above 3 Keep the knob depressed for 10 15 seconds and the release The pilot flame should remain alight 4 If the pilot flame goes out repeat the process holding down the contr...

Page 13: ...TS WARNING This product uses fuel effect pieces containing Refractory Ceramic Fibre RCF which are man made vitreous silicate fibres along with fibrous glass and mineral wool Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract consequently it makes sense to take care when handling these articles to ensure that the release of dust is kept to a mini...

Page 14: ... the coal lay may be required to obtain the maximum amount of realism ADJUSTMENT OF COALS 1 Relight the appliance and allow to burn for 10 12 minutes 2 Check the flame pattern and ensure that it is regular and natural looking Using a pair of tongs adjust the coals to regularise the pattern of flames Even small adjustments to the positions of the coals add greatly to the realism Figure 15 ...

Page 15: ...rge pebble H so that it touches C and D and leans against the middle ceramic Place small pebble I on top of small pebble B and touching the middle ceramic Top Row Place two small pebbles J and K on top of the rear ceramic and push them back so that they touch the rear wall of the box They should be supported by pebbles G and H Place large pebble L next to J and K on top of the rear ceramic and sup...

Page 16: ...pproximately 6 seconds If the pressure switch has not sensed a return of airflow in this time the controller will shut down the whole system In this event the fire will go out and will only relight if the ON switch on the switch panel is pressed When first switched on the fan may pulse between high and low operating speed settings This is normal providing the fan runs at a steady speed after 5 10 ...

Page 17: ...30mm for fitting which may be achieved by using either a deep rebated mantel or a false chimney breast See Figure 17 and 18 3 There must be a minimum of 25mm clearance between the flue duct and any combustible material The fixing brackets are designed to provide both the method of supporting the lengths of flue duct and setting the 25mm clearance required 4 The flue duct may exit from either the l...

Page 18: ...G SEE FIGURES 20 21 22 23 1 The order in which the various parts of the system are installed is not critical and the installer can decide which part to install first The following instructions give a suggested order that may or may not be adhered to 2 Connect the 500mm starter flue duct to the side of the firebox from the left or right hand side as required The blanking plate should be fixed to th...

Page 19: ...F DUCTING IN PLACE AND SLIDE IN TO POSITION ENSURING THE JOINTING SLEEVE IS CORRECTLY POSITIONED ENSURE 3mm GAP IS LEFT BETWEEN ENDS OF THE DUCTING ENSURE SEALING GASKET IS POSITIONED BETWEEN DUCTING AND CONNECTING SLEEVE DRILL THROUGH THE HOLES IN THE SLEEVE WITH THE BIT PROVIDED AND SCREW TOGETHER USING THE SELF TAPPING SCREWS PROVIDED DUCT SEALING GASKET FIGURE 20 FIGURE 21 FIGURE 22 FIGURE 23 ...

Page 20: ...he flue duct the cable can be hidden within the duct cladding If the supply is on the opposite side either enclosing in conduit or chasing in to the plaster should hide the cable 2 The 12 core grey fan cable should be routed to the fan unit along the support brackets as shown in Figure 24 The standard length of cable fitted to the firebox will normally only be sufficient for rear venting applicati...

Page 21: ...IS FITTED 6 OTHER FITTINGS AVAILABLE 6 1 Every installation of a side venting Fanfare fire should have been surveyed and the correct fittings ordered before the installer goes on site and reads these instructions If the fittings supplied are not sufficient to complete the installation the pictures below show the options available CLADDING MATERIAL FIXING SCREWS INSULATION FIGURE 25 STANDARD STARTE...

Page 22: ...h and pass completely along the top front edge of the opening 25mm down and 25mm inside A visual check should ascertain that all the smoke generated is drawn back into the flue BRIEFING THE USER 1 Demonstrate the full operation of the appliance to the user referring them specifically to the lay of the coals and removal of soot as described in the user instructions 2 Inform the user that all cleani...

Page 23: ...rmal flue conditions This device is NOT a substitute for an independently mounted carbon monoxide detector During the summer when the appliance is not in use we recommend that it be turned on from time to time to get the fan running and some air passing across the electronic controls Fires which have been left inoperative throughout the summer months may exhibit fault conditions but these are ofte...

Page 24: ... fan unit should be checked and inspected and the appliance serviced before further use In any event the flue and fan system should be checked annually to ensure continued clearance of combustion products and that there is no excessive build up of soot The decorative trim on the front of the fire is held in place with magnets Should you wish to clean the trim simply pull it off of the fire clean u...

Page 25: ...ce on the appliance It must therefore be replaced annually After changing the pilot burner operate the spark generator and observe that the spark is satisfactory 5 Lay the burner on a flat surface and remove clean and replace the main injector 6 Any soot or debris should be removed from the fireplace and flue The flue should be inspected for soundness and a smoke test performed as described in the...

Page 26: ...ind When the fan is switched on the controller will set it to run at high speed until the air pressure switch senses a satisfactory amount of air flow Once the air flow has been proved the fan will slow down to its operating speed If a high gust of wind causes the pressure switch to return to the no air position the controller will switch over to the high speed setting to overcome the wind The pre...

Page 27: ...ts IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII RECORD OF 5th SERVICE Serviced by 8888 CORGI No 8888 Service Date IIIII Signed I II I Comments IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIII RECORD OF 6th SERVICE Serviced by 8888 CORGI No 8888 Service Date IIIII Signed I II I Comments IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII RECORD OF...

Page 28: ...28 B 114230 Issue 3 BFM Europe Limited Trentham Lakes Stoke on Trent Staffordshire ST4 4TJ Tel 01782 339000 Fax 01782 339009 Email info bfm europe com www bfm europe com ...

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