VERDER Verderair VA-E80 Operation Download

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Operation

Verderair

Verderair VA

VA---E80

E80

Electric

Electric---Operated

Operated

Operated Diaphragm

Diaphragm

Pump

859.0634

Rev.C

3---Inch

Inch

Inch pumps

pumps

pumps with

with

with electric

electric

electric drive

drive

drive for

for

for fluid

fluid

fluid transfer

transfer

transfer applications.

applications.

applications. Not

Not

Not approved

approved

approved for

for

for use

use

use in

in explosive

explosive

atmospheres

atmospheres or

or hazardous

hazardous

hazardous (classified)

(classified)

(classified) locations

locations

locations unless

unless

unless otherwise

otherwise

otherwise stated.

stated.

For

For professional

professional

professional use

use

use only.

only.

Important

Important Safety

Safety

Safety Instructions

Instructions

Read all warnings and instructions in this manual and in your
Repair/Parts manual. Save

Save

Save these

these

these instructions.

instructions.

Maximum working pressure: 5.5 bar
(0.55 MPa, 80 psi)

Summary of Contents for Verderair VA-E80

Page 1: ... use use in in in explosive explosive explosive atmospheres atmospheres atmospheres or or or hazardous hazardous hazardous classified classified classified locations locations locations unless unless unless otherwise otherwise otherwise stated stated stated For For For professional professional professional use use use only only only Important Important Important Safety Safety Safety Instructions ...

Page 2: ...h VFD 17 Flush the Pump Before First Use 17 Start and Adjust the Pump 17 Pressure Relief Procedure 17 Pump Shutdown 17 VFD Operation 18 VFD Control Panel 18 Adjust the Speed 18 Maintenance 19 Maintenance Schedule 19 Lubrication 19 Tighten Threaded Connections 19 Flushing and Storage 19 Torque Instructions 20 Torque sequence 20 Performance Charts 22 Dimensions 24 Technical Data 33 Customer Services...

Page 3: ...ON EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent and paint fumes in work work work area area area can ignite or explode Paint or solvent flowing through the equipment can cause static sparking To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths p...

Page 4: ...Turn off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all eq...

Page 5: ...solvent manufacturer s Safety Data Sheet SDS and recommendations TOXIC TOXIC TOXIC FLUID FLUID FLUID OR OR OR FUMES FUMES FUMES HAZARD HAZARD HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read Safety Data Sheet SDS to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispos...

Page 6: ...ial Center Center Center Section Section Section Material Material Material VA VA VA E E E 80 80 80 80 mm A A A Aluminum A A A Aluminum P P P Polypropylene S S S Stainless Steel Seat Seat Seat Material Material Material Ball Ball Ball Material Material Material Diaphragm Diaphragm Diaphragm Material Material Material Connections Connections Connections Options Options Options BN BN BN Buna N AC AC...

Page 7: ...ption code AX5 are certified to II 2 G Ex h d IIB T3 Gb Aluminum and stainless steel pumps with option code WG are certified to II 2 G Ex h IIB T3 Gb Pump options coded AF5 are certified to Class I Div 1 Group D T3B Class II Div 1 Group F G T3B All Models except option code AF5 are marked 859 0634 7 ...

Page 8: ...requent or excessive cavitation can cause serious damage including pitting and early wear of fluid chambers balls and seats It may result in reduced efficiency of the pump Cavitation damage and reduced efficiency both result in increased operating costs Cavitation depends on the vapor pressure of the pumped liquid the system suction pressure and the velocity pressure It can be reduced by changing ...

Page 9: ...ounting feet G Bleed type master air valve when closed relieves air pressure between valve and pump E Air inlet port H Air filter regulator assembly remove dirt and moisture in air supply limit air pressure to pump P Pump Ground J Master air valve for accessories R Center section regulator K Grounded flexible fluid supply line L Fluid drain valve allow release of any pressurized fluid in fluid out...

Page 10: ...lied Supplied B Fluid inlet port A Power cord to VFD C Fluid outlet port F Power cord to compressor D Mounting feet K Grounded flexible fluid supply line E Air inlet port L Fluid drain valve allow release of any pressurized fluid in fluid outlet line P Pump Ground M Fluid shutoff valve prevent fluid output through fluid outlet line R Center section regulator N Grounded flexible fluid outlet line 1...

Page 11: ...and the pump does not wobble 3 Bolt the pump to the floor through the mounting holes B to secure the pump in position See Dimensions page 24 NOTE NOTE NOTE For ease of operation and service mount the pump so fluid inlet and fluid outlet ports are easily accessible NOTICE NOTICE NOTICE To prevent pump damage use all eight fasteners Mounting Mounting Mounting a a a pump pump pump without without wit...

Page 12: ...rom Verder Motor Motor Motor Motors have a ground screw in the electrical box Use it to ground the motor to the controller Air Air Air Line Line Line and and and Fluid Fluid Fluid hoses hoses hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check electrical resistance of hoses If total resistance to ground exceeds 29 megohms replace h...

Page 13: ...upply Supply Supply Line Line Line 1 Connect a grounded flexible fluid hose K to the fluid inlet port The port on pumps with aluminum stainless steel or cast iron fluid sections is 3 in npt f or 3 in bspt On pumps with polypropylene conductive polypropylene or PVDF fluid sections the port is an 80 mm 3 in raised face ANSI DIN flange 2 If the inlet fluid pressure to the pump is more than 25 of the ...

Page 14: ...round screw 4 For For For 230 230 230 V V V motors motors motors Bridge as shown then connect L1 to T1 L2 to T2 and L3 to T3 T4 T5 T6 L2 L3 L1 T7 T8 T9 T1 T2 T3 Figure 3 Wire Connections for a 230 V Motor 5 For For For 460 460 460 V V V motors motors motors Bridge as shown then connect L1 to T1 L2 to T2 and L3 to T3 T4 T5 T6 L2 L3 L1 T7 T8 T9 T1 T2 T3 Figure 4 Wire Connections for a 460 V Motor 6 ...

Page 15: ...g Follow these instructions to wire the Leak Sensor to a VFD NOTE NOTE NOTE The leak sensor is designed to operate as a normally closed circuit 1 Turn off power to the VFD 2 Open the access cover on the VFD 3 For a Verder VFD perform the following a Wire one lead to terminal 4 on the rail b Wire a second lead to terminal 13A on the rail c Close the access cover d Turn on power to the VFD e Go to s...

Page 16: ... Remove the cover from the compressor s electrical box 2 Install wiring system with proper connections i e conduit fittings power cable cable grip to the compressor electrical box 3 Connect line power 120VAC or 240 VAC depending on your compressor to L1 and L2 N Connect supply ground to Use minimum 12 AWG 4 mm2 wire when the system is configured for a 16A circuit and 14 AWG 2 5 mm2 when configured...

Page 17: ...can reduce diaphragm life 4 Place the end of the fluid hose into an appropriate container 5 Close the fluid drain valve L 6 Turn the air regulator knob R to match the desired fluid stall pressure Open all bleed type master air valves 7 If the fluid hose has a dispensing device hold it open Be sure all fluid shutoff valves are open 8 Set the desired frequency on the VFD 9 Start the VFD 10 If you ar...

Page 18: ...r The red STOP key stops the motor Use the arrow keys to speed up or slow down the motor The blue M key accesses the VFD menu See the manufacturer s instructions for menu descriptions and information NOTE NOTE NOTE If the M key is pressed use the arrow keys to scroll through the VFD menu FWD AUTO REV STOP RUN Figure 7 VFD Control Panel Adjust Adjust Adjust the the the Speed Speed Speed VFD setting...

Page 19: ...nections Connections Connections Before each use check all hoses for wear or damage and replace as necessary Check to be sure all threaded connections are tight and leak free Check mounting bolts Check fasteners Tighten or retorque as necessary Although pump use varies a general guideline is to retorque fasteners every two months See Torque Instructions page 20 Flushing Flushing Flushing and and a...

Page 20: ...threads NOTE NOTE NOTE Always completely torque fluid covers before torquing manifolds 1 Start all fluid cover screws a few turns Then turn down each screw just until head contacts cover 2 Turn each screw by 1 2 turn or less working in a crisscross pattern to specified torque 3 Repeat for manifolds 4 Check and tighten nuts and bolts AA holding the manifold feet to the mounting brackets Torque Torq...

Page 21: ...4 to 110 120 in lb Torque bolts 54 60 N m 5 12 to 40 45 ft lb SIDE VIEW TOP BOTTOM VIEW Polypropylene Polypropylene Polypropylene Conductive Conductive Conductive Polypropylene Polypropylene Polypropylene PVDF PVDF PVDF Pumps Pumps Pumps 1 Left Right Fluid Covers Torque bolts to 54 60 N m 40 45 ft lb 2 Manifolds Torque bolts to 54 60 N m 40 45 ft lb SIDE VIEW TOP BOTTOM VIEW 859 0634 21 ...

Page 22: ...t Positive Suction Head Required NPSHr line shown on the chart High High High speed speed speed gear gear gear ratio ratio ratio pumps pumps pumps with with with gearmotor gearmotor gearmotor and and and compressor compressor compressor AC5 AC5 AC5 or or or A25 A25 A25 KEY KEY KEY A A A Power Limit Curve B B B Net Positive Suction Head Required The shaded area is recommended for continuous duty Pu...

Page 23: ... use the following equation NPSHa NPSHa NPSHa H H Ha a a H H Hz z z H H Hf f f H H Hv v vp p p Where Where Where H H Ha a a is the absolute pressure on the surface of the liquid in the supply tank Typically this is atmospheric pressure for a vented supply tank e g 10 meters at sea level H H Hz z z is the vertical distance in meters between the surface of the liquid in the supply tank and the cente...

Page 24: ...Dimensions Dimensions Dimensions Dimensions Aluminum pump with compressor 24 859 0634 ...

Page 25: ...Dimensions Aluminum pump without compressor 859 0634 25 ...

Page 26: ... 23 6 59 9 23 6 59 9 23 6 D D D 44 2 17 4 44 2 17 4 46 7 18 4 27 2 10 7 E E E 5 1 2 0 5 1 2 0 5 1 2 0 5 1 2 0 5 1 2 0 F F F 44 5 17 5 44 5 17 5 44 5 17 5 44 5 17 5 44 5 17 5 G G G 87 9 34 6 87 9 34 6 105 2 41 4 111 3 43 8 G1 G1 G1 21 1 98 3 H H H 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 J J J 103 9 40 9 103 9 40 9 121 2 47 7 127 3 50 1 J1 J1 J1 37 1 14 6 K K K 15 2 6 0 15 2 6 0 15 2 6 0 15 2 6...

Page 27: ...Dimensions Polypropylene pump with compressor 859 0634 27 ...

Page 28: ...Dimensions Polypropylene pump without compressor 28 859 0634 ...

Page 29: ...5 7 65 3 25 7 65 3 25 7 65 3 25 7 D D D 46 2 18 2 46 2 18 2 48 8 19 2 29 2 11 5 E E E 8 9 3 5 8 9 3 5 8 9 3 5 8 9 3 5 8 9 3 5 F F F 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 50 0 19 7 G G G 87 9 34 6 87 9 34 6 105 2 41 4 111 3 43 8 G1 G1 G1 21 1 8 3 H H H 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 J J J 103 9 40 9 103 9 40 9 121 2 47 7 127 3 50 1 J1 J1 J1 37 1 14 6 K K K 15 2 6 0 15 2 6 0 15 2 6 0...

Page 30: ...Dimensions Stainless steel pump with compressor 30 859 0634 ...

Page 31: ...Dimensions Stainless steel pump without compressor 859 0634 31 ...

Page 32: ...8 26 3 66 8 26 3 66 8 26 3 66 8 26 3 D D D 50 0 19 6 50 0 19 6 52 6 20 7 33 0 13 0 E E E 6 4 2 5 6 4 2 5 6 4 2 5 6 4 2 5 6 4 2 5 F F F 46 0 18 1 46 0 18 1 46 0 18 1 46 0 18 1 46 0 18 1 G G G 87 9 34 6 87 9 34 6 105 2 41 4 111 3 43 8 G1 G1 G1 21 1 8 3 H H H 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 16 0 6 3 J J J 103 9 40 9 103 9 40 9 121 2 47 7 127 3 50 1 J1 J1 J1 37 1 14 6 K K K 16 5 6 5 16 5 6 5 16 5 ...

Page 33: ...ree flow 1 2 gallons 4 45 liters Maximum free flow delivery continuous duty 70 Hz 220 gpm 830 lpm Maximum pump speed continuous duty 70 Hz 185 cpm Fluid Fluid Fluid Inlet Inlet Inlet and and and Outlet Outlet Outlet Size Size Size Polypropylene 3 in ANSI DIN flange Aluminum Stainless Steel 3 in npt f or 3 in bspt Electric Electric Electric Motor Motor Motor AC Standard CE AC5 A25 Power 7 5 HP 5 5 ...

Page 34: ...i 13 2 pF Li 4 98 µH Noise Noise Noise Data Data Data Sound Power measured per ISO 9614 2 at 6 2 bar 90 psi fluid pressure and 80 cpm 84 dBa at 4 1 bar 60 psi fluid pressure and 160 cpm full flow 92 dBa Sound Pressure tested 1 m 3 28 ft from equipment at 6 2 bar 90 psi fluid pressure and 80 cpm 74 dBa at 4 1 bar 60 psi fluid pressure and 160 cpm full flow 82 dBa Wetted Wetted Wetted Parts Parts Pa...

Page 35: ...rature Temperature Range Range Range Aluminum Aluminum Aluminum Cast Cast Cast Iron Iron Iron or or or Stainless Stainless Stainless Steel Steel Steel Pumps Pumps Pumps Polypropylene Polypropylene Polypropylene or or or Conductive Conductive Conductive Polypropylene Polypropylene Polypropylene Pumps Pumps Pumps PVDF PVDF PVDF Pumps Pumps Pumps Diaphragm Ball Seat Diaphragm Ball Seat Diaphragm Ball...

Page 36: ...Notes Notes Notes Notes 36 859 0634 ...

Page 37: ...d and shall not exceed the purchase price WARRANTY WARRANTY WARRANTY DISCLAIMER DISCLAIMER DISCLAIMER VERDER has made an effort to illustrate and describe the products in the enclosed brochure accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products are merchantable or fit for a particular purpose or ...

Page 38: ...Italy Italy Verder Italia Via Maestri Del lavoro 5 02100 Vazia Rieti ITALY Tel 39 07 46 229064 e mail info verder it Korea Korea Korea Verder Korea 15 26 Beodeul ro 1362 Paltan myun Hwaseong si Gyeonggi do 18578 KOREA Tel 82 31 355 0316 e mail sales verder kr The The The Netherlands Netherlands Netherlands Verder BV Leningradweg 5 NL 9723 TP Groningen THE NETHERLANDS Tel 31 50 549 59 00 Fax 31 50 ...

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