Installation and Operation Instructions
Coke Strength after Reaction Tumbler - Model: CSR
CSR
MEN-CSR-IO (09-08-2021)
Page 1: ...Installation and Operation Instructions Coke Strength after Reaction Tumbler Model CSR CSR MEN CSR IO 09 08 2021 ...
Page 2: ...rator Safety 8 2 3 Risk Prevention and Mitigating Residual Risks 9 3 0 Product Overview 10 3 1 Product Rating Label 10 3 2 Part Identification 11 4 0 Specifications 12 5 0 Electrical Specifications 13 5 1 Fuses and Power Settings 13 5 2 Operating Storage Environment 13 6 0 Options and Accessories 14 7 0 Installation 15 7 1 Manual Handling 15 7 2 Unpacking 15 7 3 Siting and Setting Up 16 7 4 Instal...
Page 3: ... 27 11 1 General Maintenance 27 11 2 Maintenance Schedule 27 11 3 Cleaning 28 11 4 After Sales Service 28 11 5 Recommended Spare Parts and Spare Parts Kit 28 12 0 Decommissioning Storage and Disposal 29 12 1 Decommissioning 29 12 2 Storage Long Term 29 12 3 Disposal 29 3 ...
Page 4: ... any application other than its intended purpose as stated by Carbolite Gero the protection provided by this equipment may be impaired Note Failure to comply with the instructions as stated within this manual will constitute misuse and subsequently void any warranty provided by Carbolite Gero This product is supplied with a documentation pack including instruction manuals and supplementary technic...
Page 5: ...materials during processing The customer is responsible for providing and maintaining the connections for the electrical power supply The furnace should not be operated until all required supplies are connected This product should not be modified or used for any purpose other than that for which it is intended 5 ...
Page 6: ...h regard to safety and operation of the product l Been provided with the appropriate PPE Personal Protective Equipment required for the safe operation of this product Note The customer is responsible for ensuring that all of the above conditions are satisfied before the product is commissioned for use Note Unless otherwise specified the customer is responsible for the installation of this product ...
Page 7: ...pment Disconnect the product from the power supply before performing any maintenance Wear eye protection Wear a heat resistant face shield Wear heat resistant gloves Wear breathing apparatus Wear protective footwear Wear protective clothing Minimum of 2 people required to lift DANGER Heavy load Specialist equipment required WARNING DANGER Risk of electric shock DANGER Fire risk DANGER Hot surface ...
Page 8: ...roduct to cook or heat food or beverages DO NOT dispose Recycle according to WEEE Regulation guidelines 2 2 Operator Safety Note It is the responsibility of the customer to ensure that all personnel required to operate this product are fully trained and equipped with the appropriate PPE Personal Protective Equipment Carbolite Gero recommend that the appropriate PPE is worn at all times whilst work...
Page 9: ...lam mable Ventilation required l Only operate in a well ventilated area l If necessary only operate in a fume cupboard Fire Explosion l Only trained operators should use this equipment l Only process materials for which a suitable risk assess ment has been carried out Electric shock l Ensure the product is isolated from the electrical sup ply before performing maintenance Unit Toppling Over l Ensu...
Page 10: ... product s covered by this manual 1 UKCA Mark 2 Carbolite Gero address and website 3 CE Mark 4 Country of Origin 5 Product Model 6 Year of Manufacture 7 Dispose of according to WEEE reg ulations Waste Electrical and Elec tronic Equipment Directive 8 Product Serial Number 9 Maximum Temperature 10 Power Rating 11 Frequency Hertz 12 Design Voltage 13 Design Phases 14 Current Amps 10 ...
Page 11: ... Part Identification Note Some models may have additional options and features that are not represented by the following images 1 Safety Guard 2 Rotary System 3 Control Panel 4 Clips 5 Removable Tumbler 11 ...
Page 12: ...t x Width x Length between doors mm 305 x 115 x 370 External Dimensions open Height x Width x Depth mm 1750 x 800 x 700 Rotation Speed rpm 20 Note Please refer to the separate product documentation pack for additional specifications relevant to your product 12 ...
Page 13: ...n in the product document pack provided with this product 5 2 Operating Storage Environment The products covered by this manual contain electrical parts and should be stored and used in indoor conditions as follows Temperature 5 C 40 C Relative humidity Maximum 80 up to 31 C decreasing linearly to 50 at 40 C Altitude Not exceeding 2000 metres 13 ...
Page 14: ...uipment to be used with this product should be supplied by Carbolite Gero Accessories from third party sources are not designed to Carbolite Gero s specifications and may result in poor performance damage to equipment or dangerous working conditions 14 ...
Page 15: ... premises 7 2 Unpacking Note Check that all items intended for delivery are present and undamaged before proceeding to install the product For safety and manoeuvrability the product is delivered secured to a pallet inside a crate It is advised that the product is left on the pallet until it has been moved as close as possible to its intended installation location l Using the appropriate tools care...
Page 16: ...asily and safely use the equipment Ensure that the power supply or isolating switch is easily accessible to the operator l The surface on which the equipment is mounted should be stable and not subject to movement or vibrations l The height of the mounting surface is important to avoid operator strain when load ing and unloading samples Note Adequate space must be provided to accommodate the CSR w...
Page 17: ... handling the tumbler vessel To install the vessel into the tumbler unit l Open the safety guard then carefully slide the tumbler vessel into the holding ring on the rotary system ensuring that the lid of the vessel is facing upwards l Secure the vessel in place using the three clips attached to the holding ring 17 ...
Page 18: ... factory fitted supplied internal fuses are also fitted It is essential that the operator ensures that the power supply is correctly fused l Products with a factory fitted supply cable but without a plug are designed to be wired directly to an isolator or fitted with a line plug compliant with the customer s local regulations and supply l Products without a factory fitted supply cable require a pe...
Page 19: ...8 0 Controller Please refer to the separate controller manual s provided 19 ...
Page 20: ...ckaging material has been removed from inside and around the product General Condition Check that no damage has occurred during delivery and siting Panels Check that all covers and access panels are securely fitted General Access Check that there is sufficient clearance around the top and all sides of the product Electrical Supply l Check that the voltage stated on the product rat ing label matche...
Page 21: ...ed by Power Switch Check that when turned to the ON position the instrumentation on the control cabinet illuminates Safety Switch Check that the power to the rotation system is switched off when the guard is opened Rotation System Check that all moving parts are sufficiently lubricated and that they move freely without obstruction 21 ...
Page 22: ...al for details on ensuring operator safety 10 2 Loading the Tumbler l Undo the two clips holding securing the safety guard in place then lift the guard up to gain access to the tumbler vessel l Undo the three clips securing the lid of the tumbler vessel then remove the lid 22 ...
Page 23: ...l Load the sample into the tumbler vessel l Replace the lid and secure it in place with the three clips l Close the safety guard and secure it in place with the two clips 23 ...
Page 24: ...wo clips holding securing the safety guard in place then lift the guard up to gain access to the tumbler vessel l Undo the three clips securing the tumbler vessel to the rotation system l Carefully remove the tumbler vessel from the unit 24 ...
Page 25: ...l Undo the three clips securing the lid of the tumbler vessel then remove the lid l Pour your sample into an appropriate receptacle 25 ...
Page 26: ...ll illuminate on the control cabinet to indicate that there is power to the unit 4 Ensure that the counter is reset before each cycle The counter is preset with the number of required revolutions If this must be adjusted please refer to the sep arate counter controller manual provided 5 Press and hold the START button until the tumbler begins to rotate The tumbler will then rotate for the set numb...
Page 27: ...kly Monthly Bi Annually Annually Safety Safety Switch Function Start the tumbler rotating and open the safety cage The safety switch should stop the rotation Safety Switch Function Electrical measurement Electrical Safety external Visual check of external cables and plugs Electrical Safety internal Physically check all connections and cleaning of the power plate area Function Operational Check Che...
Page 28: ... products both at the Carbolite Gero factory and at customers premises throughout the world A telephone call or email often enables a fault to be diagnosed and the necessary parts to be despatched In all correspondence please quote the serial number and model type given on the rating label of the product The serial number and model type are also given on the back of this manual when supplied with ...
Page 29: ... signs of moisture If there are visible signs of moisture the product should be isolated from the power supply and allowed to dry out at ambient temperature for at least 24 hours Please contact Carbolite Gero Service for further advice 12 3 Disposal Note This product should only be disposed of in accordance with local regulations and requirements regarding electrical equipment Within the European ...
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Page 31: ...Notes Service Record Engineer Name Date Record of Work ...
Page 32: ... us at the address below or ask your nearest stockist For preventive maintenance repair and calibration of all furnace and oven products please contact Carbolite Gero Service Telephone 44 0 1433 624242 Fax 44 0 1433 624243 Email ServiceUK carbolite gero com Carbolite Gero Ltd Parsons Lane Hope Hope Valley S33 6RB England Telephone 44 0 1433 620011 Fax 44 0 1433 621198 Email Info carbolite gero com...
