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Manual TTMA-100K 

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Introduction: 

 
A Trailer truck mounted attenuator (TTMA) is an energy absorbing device attached to the rear of a 
truck or utility vehicle. A TTMA is designed to provide a controlled stop of a vehicle impacting the 
rear of the truck. TTMAs have been used since the mid- 1970's to reduce the severity of impacts 
between errant motorists and slow moving or stopped shadow vehicles used to protect highway 
maintenance workers. 
 
The National Cooperative Highway Research Program Report 350 (NCHRP 350) specifically addresses 
the performance requirements of TTMAs. The recommended tests to evaluate TTMA crash 
performance are defined for two different Test Levels. The basic Test Level, TL-2, is conducted at a 
nominal impact speed of 70 kph. TL-3 is the higher test level and is conducted at 100 kph. 
This report presents the manual for the Verdegro TTMA, at the more demanding NCHRP 350 TL-3 
test conditions. 
 
The Verdegro TTMA 100K, in this manual called TTMA is a device with an optional framework for a 
sign, eventually with LED arrow or LED display. The TTMA must be placed behind a supporting truck 
with a minimum weight of 8.000 Kg and a maximum weight of 12.000kg

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 for best performance 

results. The crash cushion mounted on this TTMA is 100K, which means test with the TTMA were 
done according TL-3 of the Report NCHRP-350. 
 
The TTMA is amply equipped with features that promote safety. By inspect them, the quality, 
efficiency and safety of the TTMA improved. 
 
Check the condition of the TTMA daily before starting work on the base of the instructions. It is 
strictly forbidden to use the TTMA when it is damaged, not maintained or inspected. 
 
The Manufacturer reserves the right to the machine construction, parts and maintenance 
instructions without notice. 
 
This manual is only for the Verdegro TTMA-100K. Some drawings or colors in this manual can be 
slightly different from the delivered model which should be recognized as a typical Verdegro TTMA - 
100K. 

 
 
 
 
 

 

Attention! Before maintenance or checks, disconnected the power! 

 
 
 
 

                                                           

1

 For some countries other specifications are mandatory. See chapter “supporting vehicle” for specifications. 

2

 If you have a truck which is heavier, contact Verdegro or your distributor. 

Summary of Contents for TTMA

Page 1: ...D PERSONS MAY WORK WITH THE MACHINE IMPROPER USE CAN CAUSE SERIOUS INJURIES All maintenance and repair should be done by the manufacturer or under their supervision by an official distributor Each TTMA should be delivered with 3 certificates to guarantee the right performance ...

Page 2: ... 1 Performance criteria 8 6 Safety 9 7 Supporting vehicle and adjustment 11 8 Inspection 12 8 1 Inspection table 12 9 Maintenance 13 10 General control points of TTMA 14 11 Repairs by manufacturer or official distributor 14 11 1 Welding 14 11 2 Other welding 14 12 Warranty 15 13 Document delivered by each TTMA 16 13 1 TTMA certificate signed by the Verdegro Group 16 13 2 Overall and mounting certi...

Page 3: ...NE Etten Leur The Netherlands T 31 0 76 5017990 F 31 0 76 5019404 W www verdegro com E info verdegro com Date release _____________________ Machine number _____________________ Cushion number _____________________ Company stamp Note This document is only valid with an original company stamp of the producer ...

Page 4: ...ramework for a sign eventually with LED arrow or LED display The TTMA must be placed behind a supporting truck with a minimum weight of 8 000 Kg and a maximum weight of 12 000kg12 for best performance results The crash cushion mounted on this TTMA is 100K which means test with the TTMA were done according TL 3 of the Report NCHRP 350 The TTMA is amply equipped with features that promote safety By ...

Page 5: ...Page 5 of 19 Manual TTMA 100K 3 Recognition and dimensions 3 1 Photos of a typical TTMA 100K ...

Page 6: ...Page 6 of 19 Manual TTMA 100K 3 2 Drawing TTMA ...

Page 7: ...ruck 975 mm Transport width 2 3 m Transport height 1 m Total weight Approx 700 kgs Hydraulic pressure Hydraulic gear pump thermal secure Contents of hydraulic tank Power hydraulic pump Equipped with thermo switch Hydraulic rotating cylinders Standard Hydraulic pump motor voltage Standard driving lights 24 V Battery Bank Safety fuse Cable from truck to TTMA DIN coupling 40 or 50 mm ...

Page 8: ...criteria A The Verdegro TTMA when mounted to a truck weighing up to 9 000 kg situated on clean dry pavement with the transmission in second gear and the brakes locked shall perform as follows 1 Vehicles with a mass of 820 kg impacting straight into the rear of the TTMA at 100 kph shall remain upright with the theoretical occupant impact velocity of 12 m s or less and the occupant ride down acceler...

Page 9: ...nsport trailer or other device 10 The wind load of the TTMA does not increase with additional signs or other objects that could catch wind 11 Inspect the entire machine for loose materials such as bird nests twigs leaves but also tools bolts nuts etc which may end up on the lanes during mobilization or transport 12 Do not hoist the TTMA 13 Before and during operation of the machine always look at ...

Page 10: ...n only guarantee the working when repair and service is done by the Verdegro Group or under their supervision by an official distributor 20 If you leave the TTMA put it somewhere where it does not preclude others Keep the whole machine in transport position Close all hatches well for unauthorized persons Take your keys with you 21 The operator of the machine may not be under the influence of alcoh...

Page 11: ...ctly installed The TTMA is tested with a 40mm DIN coupling so a 50mm will also be correct It is allowed that a country overrules the specifications of the supporting vehicle for example valid for the Verdegro TTMA Sweden Lower limit weight of the truck 9 000 kgs upper limit by manufacturer4 Belgium Lower limit weight of the truck 8 000 kgs upper limit 9 440 kgs Make sure the DIN coupling is correc...

Page 12: ...nts It they are in bad condition use of the TTMA is forbidden Every application Weekly Monthly Visual inspection of shafts bolts and structural bearings X Inspection LED display control errors arrow configuration s X Visual inspection loose machine parts X Cracks X Damage on the cushion X ...

Page 13: ...turer for example by an official distributor Distributors can be found on the website www verdegro com Term Actions Each 1000 h of latest 6 months Check of total TTMA Every 12 months Annual inspection Full service preventive done by Verdegro or distributor Cushion Check daily for damages Dimensions thread Of torque for bolt with thread in hermetically ISO Nm Hex bolt Class 8 8 Hex bolt Class 10 9 ...

Page 14: ... 11 Repairs by manufacturer or official distributor 11 1 Welding If parts of the TTMA are repaired with welding it should be noted in the report under Remarks Welded points Date of welding Make sure when welding the manufacturer s instructions are followed 11 2 Other welding If other repairs are made to supporting parts example cylinders make a note under Remarks Maintenance points Date Contractor...

Page 15: ...y during normal working hours by a technician authorized by Verdegro BV Verdegro decides whether parts and labor are under warranty or not The warranty does not cover defects caused by neglect of the use and safety instructions in the operations manual or mainly due to improper or inadequate use installation or maintenance unauthorized persons or resulting from normal wear or deterioration quality...

Page 16: ...Page 16 of 19 Manual TTMA 100K 13 Document delivered by each TTMA 13 1 TTMA certificate signed by the Verdegro Group ...

Page 17: ...Page 17 of 19 Manual TTMA 100K 13 2 Overall and mounting certificate Note This certificate can be signed by the distributor and than will be the their responsibility ...

Page 18: ...ctured in conformity with the EG 2006 42 EG and the NCHRP report 350 TL3 Other applied standards Machinerichtlijnen CE markering 2006 42 EG NEN EN IEC 60068 2 NEN EN 12966 1 2 3 2002 49 EG IEC EN 60529 NEN 12899 1 IEC 60950 1 2006 2006 95 EG CROW 96a 96b NEN 60068 2 47 RDW NEN 72 245 EEG EMC ISO 2813 NEN 3381 NEN EN ISO 3506 1 2 NEN 1010 Arbo wet NEN EN 1050 ARAB CODEX AREI The Verdegro Group verk...

Page 19: ...Page 19 of 19 Manual TTMA 100K 15 Maintenance history Date Hours Stamp Date Hours Stamp Date Hours Stamp Date Hours Stamp Date Hours Stamp Date Hours Stamp Date Hours Stamp Date Hours Stamp ...

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