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Summary of Contents for HT66KX-25 VLC

Page 1: ...INSTALLATION OWNERS MANUAL HT66KX 25 VLC HTBABA V A0...

Page 2: ......

Page 3: ...3015 CONNECTIONS GUIDE 1 3 23014 CONNECTIONS GUIDE 2 3 22913 CONNECTIONS GUIDE 3 3 22245 WIRE ROPE INSTALLATION SECTION 300 MAINTENANCE SERVICE 23203 MAINTENACE OVERVIEW INFORMATION 23232 WIRE ROPE HO...

Page 4: ...SECTION 100 DESCRIPTION SPECIFICATIONS 7607100A...

Page 5: ...POWER 7 16 DIAMETER WIRE ROPE 100 LONG 3 9 7 8 TWO PART LINE FROM CENTER OF ROTATION 75 LOAD BLOCK FOR SINGLE AND DOUBLE LINE OPERATION WARNING These products are not passenger lifts They are not des...

Page 6: ...INDUSTRIES LLC CINCINNATI OHIO C100 BASE MOUNTING DIMS HT66KX VLC SERIES 02 06 19 DATE SECTION SUPERSEDES TITLE HT66KX VLC SERIES BASE MOUNTING DIMENSIONS 23802 FRONT OF CRANE 22 191 4 91 4 205 8 171...

Page 7: ...17 18 19 20 21 22 23 24 25 26 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 11500 11200 9000 6000 3575 2450 6600 4050 3000 9900 6700 4950 VERTICAL HEIGHT FT HORIZONTAL REACH FT WEIGH...

Page 8: ...SECTION 150 SAFETY 8604150...

Page 9: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Page 10: ...S CRANE UNLESS 1 YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE AND 2 YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER S MANUALS YOUR EMPLOYER S WO...

Page 11: ...O VENTURO INDUSTRIES LLC CINCINNATI OHIO WINCH SAFETY WARNINGS DANGER WARNING DO NOT DISENGAGE WINCH UNDER LOAD Winches are not to be used to lift support or otherwise transport personnel DANGER THE L...

Page 12: ...ousing PART NO 22768 1 LEFT 2 RIGHT DECAL MANUAL OVERRIDE PROPORTIONAL FUNCTION To inform the operator of manual overide locations QUANTITY 1 PLACEMENT Inside of rear cover UNPLUG REMOTE CONTROL PENDA...

Page 13: ...1 PLACEMENT Inside rear cover OVERRIDE NORMAL PROPORTIONAL VALVE ROTATE STEM KEEP VALVE IN NORMAL POSITION OVERRIDE POSITION IS INTENDED FOR EMERGENCY USE ONLY WARNING 19315 2 Rev B 19315 1 Rev B WARN...

Page 14: ...CRANE FOR OPERATING LOAD LIMITATIONS 4 DO NOT OPERATE WALK OR STAND BENEATH BOOM OR A SUSPENDED LOAD 5 UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE NOT IN USE 6 FOR TRAVEL BOOM MUST...

Page 15: ...ifting capacity throughout the entire rotation QUANTITY 1 PLACEMENT In prominent location so it is easily seen and readily identifiable NO LIFTING S T A B I L I T Y C H A R T 20927 PERMITTED IN THIS A...

Page 16: ...700 3675 2725 6350 4100 7 7 7 5 5 0 5 0 3 7 2 5 1 1 0 0 0 7 1 2 5 5 2 7 5 1 1 0 0 0 1 1 0 0 0 3050 1 0 2 0 0 BOOM EXTENSION LENGTH USE LOAD BLOCK FOR LOADS OVER 5500 LBS PART NO 23466 23467 DECAL HT66...

Page 17: ...ATI OHIO S P A C E I N T E N T I O N A L L Y L E F T B L A N K S P A C E I N T E N T I O N A L L Y L E F T B L A N K PART NO 23742 DECAL VLC 2 94 x 6 00 FUNCTION To show that the crane is equipped wit...

Page 18: ...SECTION 200 INSTALLATION 7607200A...

Page 19: ...n by rotating one way or the other HYDRAULIC CONNECTIONS The crane is furnished with a pressure return and a case drain hoses that come down through the center of the housing The pressure and return h...

Page 20: ...eristics and treated to inhibit rust and oxidation HYDRAULIC HOSES LINES The minimum sizes for lines and hoses are as follows RESERVOIR The PTO reservoir should have a capacity of 25 gallons fitted wi...

Page 21: ...quired use the load block to rig the crane for two part line operation CONTROLS This crane is operated by a radio controlled pendant The pendant should be unplugged and stored in a compartment when th...

Page 22: ...ollects data from the boom tilt sensor and hydraulic pressure transducer and translates the results to one of the following actions TWO BLOCK SENSING SYSTEM This crane is equipped with an anti two blo...

Page 23: ...l 5 Power down the control pendant and store in a body compartment or the cab MAINTENANCE The crane requires only periodic lubrication As a standard procedure this can be done at the time the vehicle...

Page 24: ...and associated manual override reside on the same side of the valve bank both push MANUAL OVERRIDE SYSTEM Should an electrical failure occur your Venturo crane can be operated manually The manual over...

Page 25: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 ROTATION STOP LOCATION 05 20 20E DATE SECTION SUPERSEDES TITLE 20051 02 21 14D TOP TOP CURBSIDE STREETSIDE...

Page 26: ...t of 67 lbs to a maximum of 3525 lbs 6 Place the VLC system into Stability Mode ref VLC Manual INST 30000 page 30005 7 Position the boom level and fully retracted 8 Referring to the Stability Chart dr...

Page 27: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Page 28: ...YD TANK DIMENSION HTD CHART 22786 25 GAL 22999 40 GAL A 3 3 B 3 3 C 4 4 D 4 5 5 E 8 11 J 5 6 K 30 30 L 5 6 M 4 5 5 P 40 42 Q 2 2 R 2 2 S 5 5 X 18 20 MEASUREMENTS EXCLUDE MOUNTING APARATUSES MOUNTING D...

Page 29: ...URE GAUGE 25 GAL RESERVOIR HT40 50KX 40 GAL RESERVOIR HT66KX HYDRAULIC STABILIZERS HYDRAULIC PUMP SAE B 2 BOLT DIRECT MOUNTING RETURN HOSE 3 4 X 3000 PSI MIN 100R16 PROP PRESSURE HOSE 5 8 X 3000 PSI M...

Page 30: ...SELECTOR VALVE CRANE STABILIZER CASE DRAIN HOSE SUCTION HOSE RETURN HOSE SYSTEM PRESSURE GAUGE RETURN T CRANE STABILIZER VALVE HYDRAULIC SWIVELS HYDRAULIC CIRCUIT CONNECTION GUIDE SINGLE PUMP NO COMP...

Page 31: ...URE HOSE R P STABILIZER VALVE R P HYDRAULIC SWIVELS R P SYSTEM PRESSURE GAUGE CASE DRAIN HOSE RETURN HOSE STABILIZER RETURN T CRANE STABILIZER PTO UNIT SUCTION HOSE COMPRESSOR CASE DRAIN HOSE RETURN F...

Page 32: ...E BASE 12 VOLT PWR SUPPLY NOTE NO HOSES ARE PROVIDED BELOW THE TWO HYD SWIVELS STABILIZER VALVE SELECTOR VALVE INCLUDED WITH STABILIZER PACKAGE PRESSURE PATH TO CRANE SHOWN SYSTEM PRESSURE GAUGE INCLU...

Page 33: ...CAGE ASSEMBLY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN I...

Page 34: ...SECTION 300 MAINTENANCE SERVICE 7607300A...

Page 35: ...lic leaks Inspect electrical connections for any looseness or corrosion Inspect bolts and verify all are tight paying particular attention to winch rotation system and mounting base bolts Inspect all...

Page 36: ...CATIONS HT66KX 05 09 16B DATE SECTION SUPERSEDES TITLE 11 17 11A 23232 LOAD BLOCK ASSEMBLY WIRE ROPE 7 16 DIA 100 LONG GAC 6X25 XIP LHRL IWRC SB 20 400 LBS D C AA LOAD BLOCK HOOK RATING 5 TONNE 11 023...

Page 37: ...SECTION 400 PARTS 7607400A...

Page 38: ...EPLACMENT PARTS DRWNG MECHANISM HT66KX VLC SERIES 02 06 19 DATE SECTION SUPERSEDES TITLE 23810 A B C A C 17 2 6 16 15 14 13 12 11 1 3 4 5 7 9 10 20 21 18 19 22 B 24 25 23 26 30 28 29 31 27 8 D D 36 32...

Page 39: ...X 20 1 8 DA 17 27503 1 PIN ELEVATION CYLINDER PIVOT OUTBOARD 18 22481 1 SOCKET CASE W HOOD 16 1 POLE 19 22482 1 PLUG FEMALE INSERT 16 1 POLE 20 23720 ANT 1 ANTENNA REFERENCE 23810 FOR REPLACEMENT PAR...

Page 40: ...ECH HT66KX VLC SERIES 02 06 19 DATE SECTION SUPERSEDES TITLE 23812 A B C E D A B C D D E 1 2 3 4 10 11 16 22 28 26 34 47 48 44 43 42 41 36 35 31 27 23 24 6 5 12 32 33 37 38 40 39 49 45 46 50 51 25 21...

Page 41: ...CK WASHER 5 16 S S SIDE COVER 25 HHCS02520125S 2 HHCS 1 4 20 X 1 1 4 S S INCLINOMETER 26 LNUT 02520NS 2 LOCK NUT 1 4 20 NYLON S S INCLINOMETER ITEM PART QTY DESCRIPTION WHERE USED 27 PHPMS 1024100S 2...

Page 42: ...WING 27260 BOOM HT66KX 25 VLC SERIES 02 09 21C DATE SECTION SUPERSEDES TITLE 23814 01 05 21B REFERENCE 23815 FOR REPLACEMENT PARTS LIST 4 2 1 3 5 6 7 8 42 A C B D E 9 10 11 12 13 14 A B D 17 16 18 19...

Page 43: ...N CYLINDER 17 27293 2 THRUST PIN FRONT EXTENSION CYLINDER 18 13459 2 2 ARROW 19 22490 2 SPACER BOOM ARROW 20 21935 1 WELDED ASS Y WIRE ROPE GUIDE 21 21560 1 ROLLER UHMW WIRE ROPE GUIDE REFERENCE 23814...

Page 44: ...NERS DRWNG 27260 BOOM HT66KX 25 VLC SERIES 02 09 21A DATE SECTION SUPERSEDES TITLE 23816 02 06 19 REFERENCE 23817 FOR REPLACEMENT PARTS LIST E A D B C B A C D 3 2 1 6 4 5 7 8 10 11 12 13 14 15 16 32 3...

Page 45: ...ZINC WIRE ROPE GUIDE 17 01016 2 FIBER WASHER CORD REEL ASS Y 18 28373 1 ASSY CAM HHCS CA2B CUT OUT COMPACT A2B ASS Y 19 27467 4 SHCS 1 2 13 X 3 4 BLACK NYLON COMPACT A2B ASS Y 20 LWSH 06 2 LOCK WASHER...

Page 46: ...lock on the open stowage hook under the primary boom 4 Thread the wire rope through the load block in a two line configuration the wire rope end eyelet is pinned in the standard position on the tertia...

Page 47: ...00 REPLACEMENT PARTS DRAWING HT66KX SERIES CRANES 02 06 19A DATE SECTION SUPERSEDES TITLE 27332 01 22 09 REPLACEMENT PARTS DRAWING 27274 WINCH 20743 CABLE WEDGE 27010 HYDRAULIC MOTOR WINCH SERVICE KIT...

Page 48: ...INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT PARTS DWG HYD COMPONENTS HT66KX VLC SERIES 02 06 19 DATE SECTION SUPERSEDES TITLE 23818 REPLACEMENT PARTS DRAWING HYDRAULIC COMPONENTS REFERENCE 23819 FOR...

Page 49: ...6MORFS 6FORFS 6MORFS 28052 28053 23732 16 23732 1 FITTING REDUCER 6FORFS 4FORB 23731 PRESSURE TRANDUCER 17 22953 1 HOSE ASS Y CASE DRAIN 30 LONG H6801 0404 WINCH H2603 040404 TEE 18 27598 2 HOSE ASS Y...

Page 50: ...E 22940 02 21 14E 22736 SERIES VALVE MANIFOLD REPLACEMENT PARTS 22595 MAIN RELIEF VALVE 22967 HT40 50 22736H 22595 HT66 22736H 1 WINCH RELIEF VALVE 22312 2 25 PRIORITY FLOW VALVE BOOM EXTENSION 22312...

Page 51: ...DOWN ON HORN TOGGLE WORK LIGHT RELAY 22739 A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 GND 22254 BLK300FG TO TERMINAL STRIP GND 22254 BLK300FG TO TERMINAL STRIP VLC SYSTEM INPUT WIRE TO...

Page 52: ...N BOOM IN BOOM UP WINCH UP BOOM OUT BOOM DOWN 12v TERMINAL BLK F M M F 22683 1 CORD REEL ASSY 20356 GND TERMINAL BLK OPTIONAL WORK LIGHT CIRCUIT KIT P N 27484 27483 WORK LIGHT 30 PIN PLUG 17 ROTATION...

Page 53: ...T WHT BLK BLK GND TERMINAL BLK WHT BLK BLK 19376 ANTI TWO BLOCK SWITCH N C A2B CORD REEL CIRCUIT GND TERMINAL BLK NOT USED FLASHING 30 PIN PLUG 19 GREEN LED 14 PIN PLUG AMBER LED 14 PIN PLUG RED LED T...

Page 54: ...A T P B A SVD3 SVD4 PVI PROPORTIONAL CONTROL VALVE SIMPLIFIED REP RV1 INLET RELIEF VALVE 3000 PSI RV2 WINCH RELIEF VALVE FR1 PRIORITY FLOW REGULATOR 2 25 GPM FR2 PRIORITY FLOW REGULATOR 4 00 GPM FR3...

Page 55: ...ESS 12 3 SJO 3 5 6 PHCS 1024075 10 24 X 3 4 PHIL PAN HD BOLT LWSH 10 HNUT 1024 10 NUT FWSH 025 10 WASHER GREEN 16 GAGE ELECTRICAL WIRE 15 FEET LONG BLACK 16 GAGE ELECTRICAL WIRE 6 INCHES LONG BLACK 16...

Page 56: ...26 1408 C R AN E S SAF ET Y MAN U AL AN D C AL OSH A AR T IC LE 37 T IT LE 8 HIGH VOLTAGEELECTRICALSAFETYORDERS 15401 D GREASE UNPLUG REMOTE CONTROL PENDANT WHEN NOT IN USE NOTICE F OR MAN UAL OVER RI...

Page 57: ...ART 2 1 HYDRAULIC TANK SEE TANK CHART 8 22787 SIGHT GLASS FILLER BREATHER CAP ASSEMBLY 22789 9 10 19298 FILTER ASSY RETURN 1 1 1 1 1 1 1 1 DESCRIPTION FRONT 1 1 QTY ITEM 19296 PTO CONFIGURATION CHART...

Page 58: ...DECAL MANUAL OVERRIDE INSTRUCTIONS 1 19315 2 DECAL MANUAL OVERRIDE SHUTOFF PROPORTIONAL 1 23068 1 DECAL MANUAL OVERRIDE HT66KX SERIES LEFT 1 23068 2 DECAL MANUAL OVERRIDE HT66KX SERIES RIGHT 2 23742 D...

Page 59: ......

Page 60: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...

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