Venturo HT45KX-20 Parts & Installation Manual Download

Page: 1 / 62

OWNER’S MANUAL

INST-24040

HUBAAA-V*A0

Pages 1-60

PARTS &
INSTALLATION MANUAL

HT45KX-20

Included in this manual:

HT45KX-20 (VLC)



7,800 lb Hydraulic Telescopic Service Crane



Venturo Logic Control System w/ Proportional Control



20 ft Fully-Powered, Two-Stage, Boom Extension

VENCO VENTURO INDUSTRIES LLC

12110 BEST PLACE | CINCINNATI, OHIO 45241

800-226-2238

This manual also available online at www.venturo.com.

Summary of Contents for HT45KX-20

Page 1: ...is manual HT45KX 20 VLC 7 800 lb Hydraulic Telescopic Service Crane Venturo Logic Control System w Proportional Control 20 ft Fully Powered Two Stage Boom Extension VENCO VENTURO INDUSTRIES LLC 12110...

Page 2: ......

Page 3: ...2883 HYDRAULIC COMPONENT INSTALLATION 23015 CONNECTIONS GUIDE PAGE 1 OF 2 23014 CONNECTIONS GUIDE PAGE 2 OF 2 22913 CONNECTIONS GUIDE PAGE 3 OF 3 22245 WIRE ROPE INSTALLATION SECTION 300 MAINTENANCE S...

Page 4: ...SECTION 100 DESCRIPTION SPECIFICATIONS 7607100A...

Page 5: ...products are not passenger lifts They are not designed or intended to be used to lift support or otherwise transport personnel 3 6 1 2 TWO PART LINE FROM CENTER OF ROTATION 75 CENTER OF ROTATION BASE...

Page 6: ...DIMENSIONS HT45KX VLC SERIES 06 20 19B DATE SECTION SUPERSEDES TITLE 04 26 19A HT45KX VLC SERIES MOUNTING DIMENSIONS 24246 173 4 143 8 111 16 4X 1 1 16 143 8 173 4 111 16 117 8 FOR REFERENCE ONLY NOT...

Page 7: ...0 2400 7500 5300 4050 VERTICAL HEIGHT FT HORIZONTAL REACH FT WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LE...

Page 8: ...SECTION 150 SAFETY 8604150...

Page 9: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Page 10: ...S CRANE UNLESS 1 YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE AND 2 YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE MANUFACTURER S MANUALS YOUR EMPLOYER S WO...

Page 11: ...O VENTURO INDUSTRIES LLC CINCINNATI OHIO WINCH SAFETY WARNINGS DANGER WARNING DO NOT DISENGAGE WINCH UNDER LOAD Winches are not to be used to lift support or otherwise transport personnel DANGER THE L...

Page 12: ...ousing PART NO 22768 1 LEFT 2 RIGHT DECAL MANUAL OVERRIDE PROPORTIONAL FUNCTION To inform the operator of manual overide locations QUANTITY 1 PLACEMENT Inside of rear cover UNPLUG REMOTE CONTROL PENDA...

Page 13: ...1 PLACEMENT Inside rear cover OVERRIDE NORMAL PROPORTIONAL VALVE ROTATE STEM KEEP VALVE IN NORMAL POSITION OVERRIDE POSITION IS INTENDED FOR EMERGENCY USE ONLY WARNING 19315 2 Rev B 19315 1 Rev B WARN...

Page 14: ...CRANE FOR OPERATING LOAD LIMITATIONS 4 DO NOT OPERATE WALK OR STAND BENEATH BOOM OR A SUSPENDED LOAD 5 UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE NOT IN USE 6 FOR TRAVEL BOOM MUST...

Page 15: ...ifting capacity throughout the entire rotation QUANTITY 1 PLACEMENT In prominent location so it is easily seen and readily identifiable NO LIFTING S T A B I L I T Y C H A R T 20927 PERMITTED IN THIS A...

Page 16: ...L G N A M O O B LENGTH EXTENSION BOOM 25 FT 12 FT 18 5 FT 7 5 6 0 4 5 30 15 0 GREATER 0 15 30 4 5 6 0 7 5 BOOM EXTENSION LENGTH 18 5 FT 12 FT 25 FT A BOOM N G L E NOTE HT40KX 12 25 23065 USE LOAD BLOC...

Page 17: ...ATI OHIO S P A C E I N T E N T I O N A L L Y L E F T B L A N K S P A C E I N T E N T I O N A L L Y L E F T B L A N K PART NO 23742 DECAL VLC 2 94 x 6 00 FUNCTION To show that the crane is equipped wit...

Page 18: ...SECTION 200 INSTALLATION 7607200A...

Page 19: ...ition by rotating one way or the other HYDRAULIC CONNECTIONS The crane is furnished with a pressure return and a case drain hoses that come down through the center of the housing The pressure and retu...

Page 20: ...zes for lines and hoses are as follows RESERVOIR The PTO reservoir should have a capacity of 10 gallons non proportional or 25 gallons proportional fitted with 100 mesh suction screen 10 micron return...

Page 21: ...oads is required use the load block to rig the crane for two part line operation CONTROLS This crane is operated by a radio controlled pendant The pendant should be unplugged and stored in a compartme...

Page 22: ...ssure transducer and translates the results to one of the following actions TWO BLOCK SENSING SYSTEM This crane is equipped with an anti two block device that is mounted at the tip of the boom If the...

Page 23: ...l 5 Power down the control pendant and store in a body compartment or the cab MAINTENANCE The crane requires only periodic lubrication As a standard procedure this can be done at the time the vehicle...

Page 24: ...and associated manual override reside on the same side of the valve bank both push MANUAL OVERRIDE SYSTEM Should an electrical failure occur your Venturo crane can be operated manually The manual over...

Page 25: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 ROTATION STOP LOCATION 05 20 20E DATE SECTION SUPERSEDES TITLE 20051 02 21 14D TOP TOP CURBSIDE STREETSIDE...

Page 26: ...ht of 51 lbs to a maximum of 2800 lbs 6 Place the VLC system into Stability Mode ref VLC Manual INST 30000 page 30005 7 Position the boom level and fully retracted 8 Referring to the Stability Chart d...

Page 27: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Page 28: ...YD TANK DIMENSION HTD CHART 22786 25 GAL 22999 40 GAL A 3 3 B 3 3 C 4 4 D 4 5 5 E 8 11 J 5 6 K 30 30 L 5 6 M 4 5 5 P 40 42 Q 2 2 R 2 2 S 5 5 X 18 20 MEASUREMENTS EXCLUDE MOUNTING APARATUSES MOUNTING D...

Page 29: ...URE GAUGE 25 GAL RESERVOIR HT40 50KX 40 GAL RESERVOIR HT66KX HYDRAULIC STABILIZERS HYDRAULIC PUMP SAE B 2 BOLT DIRECT MOUNTING RETURN HOSE 3 4 X 3000 PSI MIN 100R16 PROP PRESSURE HOSE 5 8 X 3000 PSI M...

Page 30: ...SELECTOR VALVE CRANE STABILIZER CASE DRAIN HOSE SUCTION HOSE RETURN HOSE SYSTEM PRESSURE GAUGE RETURN T CRANE STABILIZER VALVE HYDRAULIC SWIVELS HYDRAULIC CIRCUIT CONNECTION GUIDE SINGLE PUMP NO COMP...

Page 31: ...URE HOSE R P STABILIZER VALVE R P HYDRAULIC SWIVELS R P SYSTEM PRESSURE GAUGE CASE DRAIN HOSE RETURN HOSE STABILIZER RETURN T CRANE STABILIZER PTO UNIT SUCTION HOSE COMPRESSOR CASE DRAIN HOSE RETURN F...

Page 32: ...E BASE 12 VOLT PWR SUPPLY NOTE NO HOSES ARE PROVIDED BELOW THE TWO HYD SWIVELS STABILIZER VALVE SELECTOR VALVE INCLUDED WITH STABILIZER PACKAGE PRESSURE PATH TO CRANE SHOWN SYSTEM PRESSURE GAUGE INCLU...

Page 33: ...CAGE ASSEMBLY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN I...

Page 34: ...SECTION 300 MAINTENANCE SERVICE 7607300A...

Page 35: ...lic leaks Inspect electrical connections for any looseness or corrosion Inspect bolts and verify all are tight paying particular attention to winch rotation system and mounting base bolts Inspect all...

Page 36: ...ATIONS HT40 50KX 05 09 16D DATE SECTION SUPERSEDES TITLE 02 21 14C 23231 LOAD BLOCK ASSEMBLY WIRE ROPE 3 8 DIA 100 LONG GAC 7X19 XIP RHRL IWRC SB 14 400 LBS D C AA LOAD BLOCK HOOK RATING 5 TONNE 11 02...

Page 37: ...SECTION 400 PARTS 7607400A...

Page 38: ...S DRWNG MECHANISM HT45KX VLC SERIES 10 11 18 DATE SECTION SUPERSEDES TITLE 23756 A A B B B1 B2 1 2 3 4 5 7 8 9 10 11 12 14 13 15 B1 B2 36 37 39 38 40 41 42 A1 A1 25 26 REFERENCE 23757 FOR REPLACEMENT...

Page 39: ...6 PIN 17 22482 1 SOCKET 16 PIN FEMALE INSERT 18 22715 2 1 SIDE COVER WITH SOCKET HOLE 19 22000 1 BRACKET HORN 20 21948 1 HORN 21 22739 1 RELAY HIGH CAPACITY ITEM NO PART NO QTY DESCRIPTION 22 23720 1...

Page 40: ...RWG MECH HT45KX VLC SERIES 10 11 18 DATE SECTION SUPERSEDES TITLE 23758 REFERENCE 23759 FOR REPLACEMENT FASTENER LIST 1 2 8 9 A B C A C B 10 11 12 14 13 16 15 18 17 22 21 20 19 24 23 26 25 27 28 29 30...

Page 41: ...x 1 S S CIRCUIT BRKR HSNG 22 LWSH 10S 2 LOCK WASHER 10 S S CIRCUIT BRKR HSNG 23 HHCS02520100S 2 HHCS 1 4 20 x 1 S S INCLINOMETER HSNG 24 LNUT 02520S 2 LOCK NUT 1 4 20 NYLON S S INCLINOMETER HSNG 25 HH...

Page 42: ...G 21410 BOOM HT45KX 20 VLC SERIES 02 08 21C DATE SECTION SUPERSEDES TITLE 24043 01 04 21B REFERENCE 24044 FOR REPLACEMENT PARTS LIST 4 2 1 3 5 6 7 8 42 A C B D E 9 10 11 12 13 14 B 20 21 22 23 24 25 2...

Page 43: ...DER 17 22255 2 THRUST PIN FRONT EXTENSION CYLINDER 18 13459 2 2 ARROW 19 22490 2 SPACER BOOM ARROW 20 21935 1 WELDED ASS Y WIRE ROPE GUIDE 21 21560 1 ROLLER UHMW WIRE ROPE GUIDE REFERENCE 24043 FOR RE...

Page 44: ...NERS DRWNG 21410 BOOM HT45KX 20 VLC SERIES 02 09 21A DATE SECTION SUPERSEDES TITLE 24045 05 16 19 REFERENCE 24046 FOR REPLACEMENT PARTS LIST E A D C A C D E 3 2 1 6 4 5 7 8 10 11 12 13 14 15 16 32 31...

Page 45: ...CORD REEL ASS Y 18 28362 1 ASSY CAM HHCS CA2B CUT OUT COMPACT A2B ASS Y 19 27467 4 SHCS 1 2 13 X 3 4 BLACK NYLON COMPACT A2B ASS Y 20 LWSH 06 2 LOCK WASHER 06 ZINC COMPACT A2B SWITCH ITEM PART QTY DES...

Page 46: ...lock on the open stowage hook under the primary boom 4 Thread the wire rope through the load block in a two line configuration the wire rope end eyelet is pinned in the standard position on the tertia...

Page 47: ...DATE SECTION SUPERSEDES TITLE 23030 09 13 11A VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 20743 CABLE WEDGE 22863 HYDRAULIC MOTOR WINCH SERVICE KIT P N 21381 MOTOR SERVICE KIT P N 22902 FINAL DRIVE G...

Page 48: ...LIST HOSE ROUTINGS ARE FOR REFERENCE ONLY R L R R B O B I B D B U RR BI RL WU WD BO BU BD BO B I R E T O P V I E W T O P V I E W P R E S S U R E R E T U R N P R E S S U R E R E T U R N P R E S S U R E...

Page 49: ...FOLD 14 27592 2 HOSE ASS Y BOOM IN BOOM OUT MANIFOLD TO EXTENSION CYLINDER 15 20893 2 COUNTER BALANCE VALVE ELEVATION EXTENSION CYLINDERS 16 23720 PTD 2 PRESSURE TRANSDUCER ELEV CYL PORT 28052 28053 1...

Page 50: ...E 22940 02 21 14E 22736 SERIES VALVE MANIFOLD REPLACEMENT PARTS 22595 MAIN RELIEF VALVE 22967 HT40 50 22736H 22595 HT66 22736H 1 WINCH RELIEF VALVE 22312 2 25 PRIORITY FLOW VALVE BOOM EXTENSION 22312...

Page 51: ...DOWN ON HORN TOGGLE WORK LIGHT RELAY 22739 A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 GND 22254 BLK300FG TO TERMINAL STRIP GND 22254 BLK300FG TO TERMINAL STRIP VLC SYSTEM INPUT WIRE TO...

Page 52: ...56 GND TERMINAL BLK OPTIONAL WORK LIGHT CIRCUIT KIT P N 27484 27483 WORK LIGHT 30 PIN PLUG 17 ROTATION LEFT 30 PIN PLUG 16 ROT RIGHT 30 PIN PLUG 13 BOOM UP 23258 GND TERMINAL BLK 23258 GND TERMINAL BL...

Page 53: ...T WHT BLK BLK GND TERMINAL BLK WHT BLK BLK 19376 ANTI TWO BLOCK SWITCH N C A2B CORD REEL CIRCUIT GND TERMINAL BLK NOT USED FLASHING 30 PIN PLUG 19 GREEN LED 14 PIN PLUG AMBER LED 14 PIN PLUG RED LED T...

Page 54: ...A T P B A SVD3 SVD4 PVI PROPORTIONAL CONTROL VALVE SIMPLIFIED REP RV1 INLET RELIEF VALVE 3000 PSI RV2 WINCH RELIEF VALVE FR1 PRIORITY FLOW REGULATOR 2 25 GPM FR2 PRIORITY FLOW REGULATOR 4 00 GPM FR3...

Page 55: ...ESS 12 3 SJO 3 5 6 PHCS 1024075 10 24 X 3 4 PHIL PAN HD BOLT LWSH 10 HNUT 1024 10 NUT FWSH 025 10 WASHER GREEN 16 GAGE ELECTRICAL WIRE 15 FEET LONG BLACK 16 GAGE ELECTRICAL WIRE 6 INCHES LONG BLACK 16...

Page 56: ...408 C RA NE S S AFETY MA NU AL AN D CA L OS HA A RTIC LE 3 7 TITLE 8 HIGH V OL TA GE ELECTRICAL SAFETY ORDERS NOTICE FOR MAN UA L OV ERRIDE OF CR AN E FU NC TIONS R EMOVE REA R C OVER A ND S EE INS TR...

Page 57: ...ART 2 1 HYDRAULIC TANK SEE TANK CHART 8 22787 SIGHT GLASS FILLER BREATHER CAP ASSEMBLY 22789 9 10 19298 FILTER ASSY RETURN 1 1 1 1 1 1 1 1 DESCRIPTION FRONT 1 1 QTY ITEM 19296 PTO CONFIGURATION CHART...

Page 58: ...DENT PREVENTION SIGNS QTY PART DESCRIPTION 1 15390 DECAL CAUTION 1 15391 DECAL DANGER NOT A PASSENGER LIFT 1 15392 DECAL DANGER ELECTROCUTION HAZARD 4 15393 DECAL DANGER ELECTRICAL HAZARD 1 15394 IDWG...

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Page 62: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...

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