Venturo ET30KX Parts & Installation Manual Download Page 50

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C400

WIRING DIAGRAM

ET25/30/36KXP

DATE

SECTION

SUPERSEDES

TITLE

26530

22946-300

OPTIONAL

CIRCUIT

BREAKER

13451

MASTER

DISCONNECT

SWITCH

17356

OPTIONAL

OVERLOAD

ALARM

PRESSURE SWITCH:

ET25KX = 17460-2400-21

ET30KX = 17460-2700-21

ET36KX = 17460-2900-21

21948

OPERATOR

HORN

22480

PLUG SOCKET

FROM INSIDE

MB19904-25

TOP ANGLE

SWITCH

23450

WIRING

HARNESS

22807

CORD REEL

19376 LIMIT

SWITCH

ANTI-TWO BLOCK SYSTEM

RED WIRE TYPICALLY

STOWED WITHOUT

OPTIONAL

OVERLOAD

ALARM CONFIGURATION

27512

HYDRAULIC

POWER UNIT

16780-2P25

SWIVEL

TERMINAL

ASSEMBLY

19187-06

TERMINAL

STRIP

28116

JUMPER

STRIP

19813

WINCH

STARTING SERIAL NUMBERS:

ET25KXP (EL*AAD-P0*0) 22D-000001

ET30KXP (EM*AAB-P0*0) 21B-000001

ET30KXP (EJBAAB-P0*0) 20B-000001

22739

HORN

RELAY

INTERLOCK

RELAY

23154-4

ELECTRICAL

COMPONENTS

PANEL

02-02-21B

04-07-21C

26479

VALVE BANK

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

+12V BATTERY

16016

22254-BLK065CG [2]

( - ) GROUND

20812-1

22254-BLK150GG

22254-BLK110CG

[9] YEL/BLK

RED

BLK

BLU/GRN

BLK

RED

BLK

RED

WHT

20355

BLK

WHT

BLK

WHT

BLK

COM

N/C

BLK

PUR

BLU +12V

YEL

GRN/BLK

RED

YEL/BLK

GRN

RED/BLK

BLU/BLK

BLK

WHT

N/O

ORG/BLK

ORG

22377

BLK

PUR

WHT

BLK

WHT

22254-RED130BG

22254-BLK110CG

02025-2*35.5INX

02025-2*22.5INX

22254-GRN060BG

02025-2*9.5INX

22254-YEL120BO

SEE

BOTTOM

RIGHT

02025-2*35.5INX

02025-2*5.5INX

02025-2*9.5INX

21046

02025-2*5.5INX

RED

BLK

[7] BLK

C+

BLK

[1] YEL

(-) BLU/BLK

C+

C-

P+

[15] PUR

AUX

+12V

BLU +12V

BLK

GRN

20357

P+

20356

BLK

[4] ORG

[3] GRN

[10] RED/BLK

[12] ORG/BLK

[11] GRN/BLK

[2] RED

BLK

22254-RED060BC

Summary of Contents for ET30KX

Page 1: ... Powered Single Stage Boom Extension 16 20 ft Manual Pullout Boom Extension Optional Proportional Controls ET30KXX P 5 000 lbs Electric Telescopic Service Crane 10 16 20 ft Powered Dual Stage Boom Extension Optional Proportional Controls VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE CINCINNATI OHIO 45241 800 226 2238 This manual also available online at www venturo com ...

Page 2: ......

Page 3: ...OOM SINGLE STAGE 24406 REPLACEMENT HARDWARE LIST 27198 BOOM SINGLE STAGE 24402 REPLACEMENT PARTS DWG 28301 BOOM DUAL STAGE 24403 REPLACEMENT PARTS LIST 28301 BOOM DUAL STAGE 24404 REPLACEMENT HARDWARE DWG 28301 BOOM DUAL STAGE 24405 REPLACEMENT HARDWARE LIST 28301 BOOM DUAL STAGE 28239 A2B STOWAGE CUT OUT 28199 WORK LIGHT INSTALLATION INSTRUCTIONS COMPACT A2B MOUNT 28302 REPLACEMENT PARTS DRAWING ...

Page 4: ......

Page 5: ...TFDUJPO 100 DESCRIPTION SPECIFICATIONS 7607100B ...

Page 6: ...LICBOOMEXTENSION RETRACTION 5FTSTROKE 25 CONTINUOUS REMOTECONTROLPENDANT 14 ft Straight Cord with Four Environmentally Sealed Toggle Switches Protected by a Guard MASTERDISCONNECTSWITCH OUTRIGGERSAVAILABLE Side Bracket Type Outriggers Fold Away Type Outriggers Pullout Type Outrigger System TELESCOPIC BOOM 0 1 BOOM HYD ELEVATION 7 TO 64 BOOMHYDEXT 0 05 FT BOOMMANUALEXT 3 FT 04 LBS 1 FT REACH CAPACI...

Page 7: ...riority over all functions Winch Down can be operated with any other single function Hydraulic functions Rotation Right Rotation Left Boom Up Boom Down Boom Out and Boom In are designed to function one at a time DBCMF ESVN BOE TIFBWF EJBNFUFST The drum on the ET2 KX is 4 4 05 in diameter which provides the first layer wire rope pitch diameter 07 times the rope diameter as required by ANSI B2 4 Cra...

Page 8: ... 4 21 5 5 8 5 16 DIA WIRE ROPE 80 FT LONG LOAD BLOCK WITH SAFETY HOOK WARNING THESE PRODUCTS ARE NOT PASSENGER LIFTS THEY ARE NOT DESIGNED OR INTENDED TO BE USED TO LIFT SUPPORT OR OTHERWISE TRANSPORT PERSONNEL 10 8 1 4 BOOM ANGLE AND CAPACITY INDICATOR ON BOTH SIDES OF BOOM LOAD BLOCK FOR SINGLE AND TWO PART LINE OPERATION 28 7 8 23 1 8 10 1 8 15 1 2 R16 3 4 SWING RADIUS BASE MOUNTING DIMENSIONS ...

Page 9: ... 4 21 5 5 8 5 16 DIA WIRE ROPE 80 FT LONG LOAD BLOCK WITH SAFETY HOOK WARNING THESE PRODUCTS ARE NOT PASSENGER LIFTS THEY ARE NOT DESIGNED OR INTENDED TO BE USED TO LIFT SUPPORT OR OTHERWISE TRANSPORT PERSONNEL 10 8 1 4 BOOM ANGLE AND CAPACITY INDICATOR ON BOTH SIDES OF BOOM LOAD BLOCK FOR SINGLE AND TWO PART LINE OPERATION 32 23 1 8 10 1 8 15 1 2 R16 3 4 SWING RADIUS BASE MOUNTING DIMENSIONS 37 1...

Page 10: ......

Page 11: ...NDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LESS THAN 2500 LBS 2 PART LINE FOR LOADS OF 2500 LBS AND GREATER WEIGHT OF LOAD BLOCK 34 LBS 3000 1500 1875 3100 1950 1550 3475 2175 1725 4250 2650 2125 5000 3750 3000 5000 5000 5000 11 10 9 8 7 6 5 4 3 2 1 0 12 13 14 15 16 17 18 19 20 21 22 23 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ...

Page 12: ...TFDUJPO 150 SAFETY 8604150 ...

Page 13: ...HAZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR YOU MUST MAINTAIN A CLEARANCE OF AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE LOAD LINE OR LOAD AND...

Page 14: ...OAD 3 ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS COMPLETED BOTTOMED 4 ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY RAISING BOOM AGAINST UP LIMIT STOP NOTICE WARRANTY VOID IF DISCONNECTED THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT BOTH THE EQUIPMENT AND THE OPERATOR DO NOT DISCONNECT THIS...

Page 15: ...t feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with respect to electrical power transmission and distribution NOTE ENVIRONMENTAL CONDITIONS SUCH AS FOG SMOKE OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES Over 1000 as established by the utility own...

Page 16: ...TAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PRO TECTION FROM CONTACT WITH OR PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR YOU MUST MAINTAIN A CLEARANCE OR AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE LOAD LINE OR LOAD AND ANY ELECTRICAL LINE OR APPARATUS CARRYING...

Page 17: ... s lifting capacity throughout the entire rotation QUANTITY 1 PLACEMENT In prominent location so it is easily seen and readily identifiable NO LIFTING S T A B I L I T Y C H A R T 20927 PERMITTED IN THIS AREA ZONE 1 ZONE 10 ZONE 9 ZONE 8 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 ZONE 7 D BASED UPON THE FINAL INSTALLED PACKAGE THIS CRANE MAY NOT BE ABLE TO LIFT TO FULL CAPACITY THROUGHOUT THE ENTIRE CRANE ...

Page 18: ...NT Near pendant socket PART NO 13397 DECAL OIL LEVEL FUNCTION To inform the operator of proper oil level to maintain QUANTITY 1 PLACEMENT Side of hydraulic power unit PART NO 14473 2 DECAL GREASE FUNCTION To show the operator where to apply grease QUANTITY Varies PLACEMENT Near grease fittings 14473 2 D GREASE 13397 E Retract All Cylinders Prior to Servicing AW46 or DEXRON III ATF OIL LEVEL UNPLUG...

Page 19: ...he manual override ports QUANTITY 1 each PLACEMENT Left side of housing PART NO 23188 DECAL MANUAL OVERRIDE DECAL FUNCTION To show the manual override ports QUANTITY 1 each PLACEMENT Right side of housing PART NO 19315 2 DECAL MANUAL OVERRIDE PROPORTIONAL FUNCTION To show operator how to override proportional valve QUANTITY 1 PLACEMENT Right side of Mechanism near valve stem 23188 23191 ...

Page 20: ...ONTROL PART NO 19788 DECAL PROPORTIONAL DECAL 1 FUNCTION To show the crane has proportional feature QUANTITY 2 PLACEMENT One on each side of boom BOOM EXTENSION LENGTH NOTE FT FT FT 20 10 16 23167 2 ET HT30KX 10 20 3475 3100 2175 5 0 0 0 5 0 0 0 5 0 0 0 3 0 0 0 3 7 5 0 5 0 0 0 2 1 2 5 2650 4 2 5 0 1725 1550 1950 1500 1875 3000 USE LOAD BLOCK FOR LOADS OVER 2500 LBS BOOM EXTENSION LENGTH S B L Y T ...

Page 21: ...TFDUJPO 200 JOTUBMMBUJPO 7607200B ...

Page 22: ...KMPB ET6KR ET6K ET8K ET10K ET12K ET8KX ET10KX ET12KX ET12KXP ET18K X ET25K X ET30KX ET36KX TOTAL LENGTH OF CABLE FT 0 20 21 25 26 30 31 40 41 50 51 60 61 70 71 80 4 4 2 2 1 0 0 00 2 2 1 0 00 NOT RECOMMENDED 2 2 1 0 00 NOT RECOMMENDED SEE DRAWING 15660 FOR CABLE AND BATTERY REQUIREMENTS 12 VOLT AUXILIARY BATTERY REQUIREMENTS CCA A RC MIN 350 100 450 100 550 150 INCLUDES GROUND CABLE CCA COLD CRANKI...

Page 23: ...UIREMENTS 160 MINUTES RESERVE CAPACITY 102 PLATES 105 AMP HR 12 VOLT AUXILIARY BATTERY REQUIREMENTS SEE MINIMUM WIRE GAUGE AND BATTERY SIZE NOTE OPERATING WITH THE VEHICLE BATTERY ONLY IS PERMISSIBLE BUT NOT RECOMMENDED VENTURO CABLE 5 16 x 1 1 2 BOLT ORIGINAL CABLE GROUND CRANE TO TRUCK FRAME RECOMMENDED BATTERY TERMINAL ATTACHMENT BATTERY POST CRANE NOTE ALSO SEE DRAWING 711105 FOR ADDITIONAL IN...

Page 24: ...est Weight weighing a minimum of 1765 lbs includes load block weight of 34 lbs to a maximum of 1825 lbs 6 Position the boom level and fully retracted 7 Referring to the Stability Chart drawing 20907 rotate the crane to a position between 1 and 2 o clock truck cab is facing 12 o clock to begin testing 8 Use the winch to lift the Test Weight DO NOT allow the weight to be more than 6 off the ground a...

Page 25: ...CINCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L I F T I N G P E R M I T T E D I N T H I S A R E A ZONE 1 ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 ZONE 7 ZONE 8 ZONE 9 ZONE 10 ...

Page 26: ...BLY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1 CAUTION D IF THE WIRE ROPE IS NOT INSTALLED FOR THE CORRECT DRUM ROTATION THE WINCH BRAKE VALVE WILL NOT HOLD THE LOAD CAUTION D THERE MUST ALWAYS BE AT LEAST 5 DEAD WRAPS OF WIRE ROPE ON THE WINCH D...

Page 27: ...TFDUJPO 300 NBJOUFOBODF TFSWJDF 7607300B ...

Page 28: ...Wire Rope and Hook D C Check Torque of bolts 09 03 19 LUBRICATION MAINTENANCE CHART Use Dextron III ATF or ISO Grade AW 46 for Ambient Temperatures Use ISO Grade 68 or Equivalent for Ambient Temperatures Between Time of Truck Service and as requried by changes in the ambient temperature range MANUFACTURING INC CINCINNATI OHIO B USE ELECTRICALLY CONDUCTIVE GREASE Failure to use electrically conduct...

Page 29: ...CAL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST UP STOP RELIEF VALVE WILL OPEN VOLTAGE AT MOTOR TERMINAL WHEN OPERATING AGAINST RELIEF VALVE SHOULD BE A MINMUM OF 9 VOLTS BOOM ELEVATING ELECTRIC HYDRAULIC POWER UNIT MINIMUM VOLTAGE TEST ...

Page 30: ... ET HT25 30KX 03 12 20C DATE SECTION SUPERSEDES TITLE 05 09 16B 23228 LOAD BLOCK ASSEMBLY WIRE ROPE 5 16 DIA 80 LONG GAC 7X19 XIP RHRL IWRC SB 9800 LBS P N 27668 5 16 80 D C AA LOAD BLOCK HOOK RATING 3 TONNE 6615 LBS DIMENSIONS P N 27667 COLOR BRAND AA C D GOLD CROSBY 2 00 8 25 6 50 TERMINATES IN THIMBLE NO HOOK ...

Page 31: ...P RIGHT DOWN DOWN LEFT WINCH E ROTATION P O C W E R Y M E R G E N HORN S T O P 21991 RR MANUAL OVERRIDE BU 23188 BO ALWAYS BE SURE TO CHECK HYDRAULIC OIL LEVEL BEFORE PROCEEDING IT IS RECOMMENDED TO REMOVE ANY ITEM S THAT MAY INTERFERE WITH OPERATING THE CRANE MANUALLY IF POSSIBLE STRAPS AND OR HARNESSES SHOULD BE REMOVED BEFORE OPERATING A CRANE IN MANUAL OVERRIDE 1 2 3 Procedure 1 Turn Master di...

Page 32: ...IGHT DOWN IN DOWN LEFT BOOM WINCH BOOM ROTATE HORN S T N E P O Y C G R E M E PO T S Y C N E G R E M E BATT POWER 22158 23188 OVERRIDE NORMAL PROPORTIONAL VALVE ROTATE STEM KEEP VALVE IN NORMAL POSITION OVERRIDE POSITION IS INTENDED FOR EMERGENCY USE ONLY WARNING 19315 2 Rev B Protective Cap 23188 23188 THIS MACHINE IS NOT INSULATED ELECTROCUTION HAZARD MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINE...

Page 33: ...TFDUJPO 400 QBSUT 7607400B ...

Page 34: ...IO C400 RPLCMT PARTS DWG MECH ET25 30 36KX P SERIES 05 18 21C DATE SECTION SUPERSEDES TITLE 08 24 20B 24392 A B C A B C 1 2 3 4 5 6 7 8 9 12 10 13 15 14 16 17 18 19 2 21 22 23 25 26 27 28 29 30 31 32 33 11 24 ET36KX SHOWN FOR REFERENCE 34 35 36 ...

Page 35: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMT PARTS LIST MECH ET30KX P SERIES CRANES 05 18 21C DATE SECTION SUPERSEDES TITLE 08 24 20B 24394 REPLACEMENT PARTS LIST ET30KX P MECH ...

Page 36: ...OHIO C400 RPLCMT HW DWG MECH ET25 30 36KX P SERIES 05 18 21A DATE SECTION SUPERSEDES TITLE 08 27 19 24396 A B C A B C 2 1 4 3 6 5 9 8 10 11 15 12 13 14 16 17 18 21 19 20 6 1 7 18 16 17 8 25 7 22 24 23 25 7 26 27 7 29 28 31 30 18 1 7 26 32 33 ...

Page 37: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST MECH ET25 30 36KX P SERIES 05 18 21A DATE SECTION SUPERSEDES TITLE 09 03 19 24397 REPLACEMENT H W LIST ET25 30 36KX P MECH ...

Page 38: ...S LLC CINCINNATI OHIO C400 RPLCMNT PARTS DWG 27198 BOOM ET25 30KX 01 06 20A DATE SECTION SUPERSEDES TITLE 24400 08 27 19 A B C A B C 1 4 2 3 6 5 9 8 7 10 11 12 13 15 16 17 19 18 20 14 26 30 32 31 E E 21 D D 14 22 23 21 29 24 ...

Page 39: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMT PART LIST 27198 ET25 30KX 01 06 20A DATE SECTION SUPERSEDES TITLE 09 04 19 24401 REPLACEMENT PARTS LIST 27198 BOOM ...

Page 40: ... LLC CINCINNATI OHIO C400 RPLCMNT HARDWARE DWG 27198 BOOM ET25 30KX 01 06 20A DATE SECTION SUPERSEDES TITLE 24398 08 27 19 A B C D A B C E E 1 2 3 4 6 5 8 7 7 3 19 4 20 4 20 21 22 22 23 23 18 24 D 9 10 11 12 13 14 15 16 18 17 ...

Page 41: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST 27198 BOOM ET25 30KX SERIES CRANES 01 06 20A DATE SECTION SUPERSEDES TITLE 09 09 19 24406 REPLACEMENT HARDWARE LIST 27198 BOOM ...

Page 42: ...INNATI OHIO C400 REPLACEMENT PARTS DWG 28301 BOOM ET25 30 36KX SERIES CRANES 02 08 21B DATE SECTION SUPERSEDES TITLE 24402 01 08 20A A B C D D C A 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 30 31 32 26 4 B 22 28 29 22 23 25 21 ...

Page 43: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMT PART LIST 28301 ET25 30 36KX SERIES 02 08 21B DATE SECTION SUPERSEDES TITLE 01 08 20A 24403 REPLACEMENT PARTS LIST 28301 BOOM ...

Page 44: ...LC CINCINNATI OHIO C400 RPLCMNT HARDWARE DWG 28301 BOOM ET25 30 36KX 02 08 21B DATE SECTION SUPERSEDES TITLE 24404 01 08 20A A C D D C A 1 2 5 6 8 7 4 20 4 20 21 22 24 17 18 23 B 20 25 26 27 B 17 18 13 14 12 11 10 10 19 28 15 16 ...

Page 45: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST 28301 BOOM ET25 30 36KX SERIES CRANES 02 08 21B DATE SECTION SUPERSEDES TITLE 01 08 20A 24405 REPLACEMENT HARDWARE LIST 28301 BOOM ...

Page 46: ...block on the open stowage hook under the primary boom 4 Thread the wire rope through the load block in a two line configuration the wire rope end eyelet is pinned in the standard position on the tertiary boom tip 5 Actuate the Winch Up function until the load block and wire rope are taut enough to prevent the load block from bouncing during transit but do not tighten excessively so as to prevent d...

Page 47: ...FOLLOW THE LIVE LOAD WORK LIGHT TOGGLE 22476 FROM INSIDE A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 21258 F M F M F M 22254 RED200AB TO CIRCUIT BREAKER 1 2 3 N C COM N O 22254 BLK280AO PIGTAILED FROM COM WHITE WIRE FROM CORD REEL BLACK WIRE FROM CORD REEL GREEN WIRE FROM CORD REEL M F 22254 BLK280GO CONNECTED TO GREEN WIRES TUCKED UNDERNEATH BOOM TIP WORKLIGHT OFF ON 28307 NEW F M M ...

Page 48: ...Y ET25 30 36KX P 01 07 20 DATE SECTION SUPERSEDES TITLE 28302 23154 4 ELECTRICAL COMPONENT ASSEMBLY 17600 MAIN CONTACTOR 16011 VOLTAGE STABILIZER 22739 RELAY 21157 WINCH CONTACTOR 23826 HINGE 19187 04 TERMINAL BLOCK 19187 06 TERMINAL BLOCK ET25 30 36KXP ONLY 15683 20A CIRCUIT BREAKER ...

Page 49: ...LECTRICAL COMPONENTS PANEL 02 02 21B 04 07 21C 21614 VALVE BANK VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 12V BATTERY 1 2 3 9 10 11 7 15 16 16016 22254 BLK065CG 2 GROUND 20812 1 22254 BLK150GG 22254 BLK110CG RED BLK BLU GRN BLK RED 02025 2 9 5INX BLK RED BLK RED WHT BLK 20356 20355 BLK WHT BLK WHT BLK COM N C BLK PUR BLU 12V YEL GRN BLK RED YEL BLK GRN RED BLK BLU BLK BLK BLK WHT N O 4 12 ORG B...

Page 50: ...54 4 ELECTRICAL COMPONENTS PANEL 02 02 21B 04 07 21C 26479 VALVE BANK VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 12V BATTERY 1 2 3 9 10 11 7 15 16 16016 22254 BLK065CG 2 GROUND 20812 1 22254 BLK150GG 22254 BLK110CG 9 YEL BLK RED BLK BLU GRN BLK RED RED BLK RED WHT 20355 BLK WHT BLK WHT BLK COM N C BLK PUR BLU 12V YEL GRN BLK RED YEL BLK GRN RED BLK BLU BLK BLK BLK WHT N O 4 12 ORG BLK ORG 22377 ...

Page 51: ...ECTION DATE SUPERSEDES TITLE ET6 8 12 16 18 25 30 36K X C400 03 29 19A 04 27 18 16780 REPLACEMENT PARTS 21292 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO Single 2 Pole Slip ring Replacement Parts 1 of 2 ...

Page 52: ...R ET20 000 ET20K X CRANES 11 2 3 4 5 6 7 9 10 12 15 16 17 18 1 13 14 8 1 2 TORQUE TO 15 FT LBS 3 LOCTITE 242 BLUE TORQUE TO 30 FT LBS FOR QUILL APPLICATIONS 1 2 3 LOCTITE 242 BLUE 4 4 STRETCH RUBBER WATER SHED DISC P N 27156 AROUND OUTSIDE OF THE INVERTED FLARE NUT OF CANDLESTICK AS SHOWN 5 5 ITEM 8 FIBER WASHER 5 8 I D MUST SIT DIRECTLY ON TOP OF THE INVERTED FLARE NUT ITEM 6 29 26 27 35 28 32 27...

Page 53: ...PLUG HOUSING NOTE 2 STOW OR CUT BACK UNUSED WIRES 8 7 6 5 4 3 2 1 ITEM 1 1 1 1 1 3 1 QTY 22156 22155 22135 22472 22471 22152 22081 PART NO SWITCH E STOP SWITCH PUSHBUTTON HORN KIT REPLACEMENT CORD ASSY INSERT MALE 16 1 POLE PLUG CASE 16 1 POLE SWITCH DPDT MOMENTARY SWITCH SPDT MOMENTARY DESCRIPTION 8 7 2 6 3 4 1 BOOM DOWN BROWN BLACK 11 BOOM UP BROWN 3 BOOM IN ORANGE BLACK 12 BOOM OUT ORANGE 4 WIN...

Page 54: ...GREEN E STOP RED BLACK 16 PIN PLUG ASSY INSIDE VIEW OF PENDANT CONTROL W REAR COVER REMOVED LEFT RIGHT ROTATE UP DOWN BOOM UP DOWN WINCH BOOM OUT IN HORN E STOP GREEN BLACK CABLE 2 HORN HORN S T N E P O YC GR E M E P O T S Y C N E G R E M E BATT POWER GND BOLT BATTERY 3 7V RED BLACK CHARGER RECEPTACLE Y R G B TRIGGER CBP1 CBP15 CBP16 CBP30 ALL 26 AWG WIRES GO TO CIRCUIT BOARD CIRCUIT BOARD PINS CB...

Page 55: ...OVER REMOVED LEFT RIGHT ROTATION UP DOWN EXTENSION UP DOWN WINCH ELEVATION OUT IN 1 2 HORN E STOP OUTPUT YELLOW RED 15 12V RED 16 JUMPER COMMON P O W E R E M E R G E N C Y S T O P HORN YELLOW RED HORN 12V RED 21988 PENDANT PROP NO ENG CNTRL E STOP HORN BUTT CONNECTORS SEE NOTE 3 NOTE 1 WIRE TERMINALS TO BE INSTALLED AFTER ROUTING REPLACEMENT CORD ASSY THROUGH PENDANT HEAD AND PLUG HOUSING NOTE 2 S...

Page 56: ...OUT BOOM IN BOOM UP BOOM DOWN PRESSURE RETURN RR RL BO BI BU PR RE BD BI BO FF6400 0606 2 PLACES FF6400 0606 8 PLACES 27347 BI 27349 BD 27344 RL 27347 BO 27349 BU 27344 RR 27346 PR RE SECTION VIEW A A A A 27347 27347 20893 27349 BU 27349 BD RE PR 27344 RR 27344 RL FF6400 0610 NOTE LOCATED ON OPPOSITE SIDE OF MOTOR FF6802 0606 27346 LEFT SIDE RIGHT SIDE H6805 0404 MUST USE ELBOW FOR PRESSURE SWITCH...

Page 57: ...D FF6400 0606 2 PLACES SECTION VIEW A A RE PR 27346 27349 BU 27349 BD BI BO 27347 27347 20893 FF6802 0606 H6805 0404 MUST USE ELBOW FOR PRESSURE SWITCH FF6400 0610 A A LEFT SIDE RIGHT SIDE PROPORTIONAL VALVE COMPLETE P N 26485 INCLUDES PROTECTIVE CAP 26488 27344 RL 27344 RR 27347 BI FF6400 0606 7 PLACES 27349 BD 27344 RL PROPORTIONAL COIL P N 26487 PROPORTIONAL VALVE LESS COIL P N 26486 27346 RE 2...

Page 58: ...NERGIZE S2 OPEN FLOW P TO A B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW P TO F E TO T C400 HYDRAULIC SYSTEM DIAGRAM ET16 18 25 30 36KX 10 23 14D DATE SECTION SUPERSEDES TITLE 20156 01 31 05C VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO ET16 18 25 30 36KX HYDRAULIC COMPON...

Page 59: ... B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW P TO F E TO T C400 HYDRAULIC SYSTEM DIAGRAM ET16 18 25 30 36KXP 10 14 19 DATE SECTION SUPERSEDES TITLE 24434 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO ET16 18 25 30 36KXP HYDRAULIC COMPONENT DIAGRAM 26485 PROPORTIONAL VALVE...

Page 60: ...EXTENSION CYLINDER C400 ET HT25 30KX 01 07 14A DATE SECTION SUPERSEDES TITLE 21879 08 20 09 MANUFACTURING INC CINCINNATI OHIO SEAL KIT P N 19887 20893 COUNTERBALANCE VALVE 20061 EXTENSION CYLINDER ...

Page 61: ... COUNTERBALANCE VALVE VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 EXTENSION CYLINDER DUAL STAGE ET25 36KX HT25 30 SERIES CRANES 03 08 17B DATE SECTION SUPERSEDES TITLE 21860 04 30 09A 21753 DUAL STAGE EXTENSION CYLINDER ...

Page 62: ......

Page 63: ...PARTS DC3000 400 ET25 30 36K X 6 30 05A 5 1 13B DATE SECTION SUPERSEDES TITLE 21053 MANUFACTURING INC CINCINNATI OHIO 21051 MOTOR 19813 WINCH REPLACEMENT PARTS 21979 BRAKE ASSY HNUT 04414 HEX NUT WIRE ROPE ANCHOR ...

Page 64: ......

Page 65: ...MANUAL OVERRIDE 23188 CAUTION 15390 DANGER NOT PASSENGER LIFT 15391 DANGER ELEC HAZARD 15392 D A N G E R UNLA WFUL TO OP ER ATE THI S EQ UIP MEN T WITHIN 20 FEET OF HIGH VOLTAGE LINES OF 350 000 VOLTS OR LESS FOR MINIMUM CLEARANCES OF HIGH VOLTAGE LINES IN EXCESS OF 350 000 VOLTS REFERENCE OSHA 1926 1408 CRANE S SAFETY MANUAL AND CAL OSHA ARTICLE 37 TITLE 8 HIGH VOLTAGE ELECTRICAL SAFETY ORDERS UN...

Page 66: ...NTURO INDUSTRIES LLC CINCINNATI OHIO 21866 FIELD SERVICE LABEL KIT ET36KX 21863 FIELD SERVICE LABEL KIT ET30KX 21898 FIELD SERVICE LABEL KIT ET25KX APPLICABLE SERIAL NUMBERS 125000 CURRENT APPLICABLE SERIAL NUMBERS 130000 CURRENT APPLICABLE SERIAL NUMBERS 140000 CURRENT ET25 30 36KX FIELD SERVICE LABEL KITS ...

Page 67: ...0 08 04 20A 09 16 19 FIELD SERVICE LABEL KIT 24417 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 24442 FIELD SERVICE LABEL KIT ET36KXP 24441 FIELD SERVICE LABEL KIT ET30KXP 24440 FIELD SERVICE LABEL KIT ET25KXP ET25 30 36KXP FIELD SERVICE LABEL KITS ...

Page 68: ...rt for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before returning any product your Venturo Distributor is required to obtain a warranty claim number This number is necessary for any claim to be considered To obtain a warranty claim number Venturo requires the...

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