Venturo ET16K 20 Series Owner'S Manual Download Page 1

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OWNER’S MANUAL

INST-24067

EEBAAB-*0*0

Pages 1 - 60

PARTS &
INSTALLATION MANUAL

ET16KXX(P)-

20’

Included in this manual:

ET16KXX-20

’



4,000 lbs Electric Telescopic Service Crane



–

20 ft Powered, Dual-Stage, Boom Extension

ET16KXXP-20

’



4,000 lbs Electric Telescopic Service Crane



–

20 ft Powered, Dual-Stage, Boom Extension



Proportional Controls

VENCO VENTURO INDUSTRIES LLC

12110 BEST PLACE | CINCINNATI, OHIO 45241

800-226-2238

This manual also available online at www.venturo.com.

Summary of Contents for ET16K 20 Series

Page 1: ...ctric Telescopic Service Crane 10 16 20 ft Powered Dual Stage Boom Extension ET16KXXP 20 4 000 lbs Electric Telescopic Service Crane 10 16 20 ft Powered Dual Stage Boom Extension Proportional Controls...

Page 2: ...84 MANUAL OVERRIDE INSTRUCTIONS NON PROPORTIONAL 23987 MANUAL OVERRIDE INSTRUCTIONS PROPORTIONAL SECTION 400 REPLACEMENT PARTS 25210 REPLACEMENT PARTS DRAWING MECH 25212 REPLACEMENT PARTS LIST MECH 23...

Page 3: ...T FDU JP O 100 DESCRIPTION SPECIFICATIONS 7607100B...

Page 4: ...OMATIC LOAD BRAKE ELECTRIC HYDRAULIC BOOM ELEVATION ELECTRIC HYDRAULIC BOOM EXTENSION RETRACTION 10 FT STROKE CONTINUOUS POWER ROTATION REMOTE CONTROL PENDANT 25 FT straight cord with four 4 environme...

Page 5: ...stem see the explanations below Winch Up takes priority over all functions Winch Down can be operated with any other single function Hydraulic functions Rotate Right Rotate Left Boom Up Boom Down Boom...

Page 6: ...HESE PRODUCTS ARE NOT PASSENGER LIFTS THEY ARE NOT DESIGNED OR INTENDED TO BE USED TO LIFT SUPPORT OR OTHERWISE TRANSPORT PERSONNEL 5 16 DIA WIRE ROPE 80 FT LONG LOAD BLOCK WITH SAFETY HOOK BOOM ANGLE...

Page 7: ...21571 BASE MNTNG DIMS 21592 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO CENTERS SHOWN FOR 4x 5 8 DIA GRADE 8 MOUNTING BOLTS NOT FURNISHED TORQUE TO 200 FT LBS 14 14 7 7 HOLE LOCATION FOR BATTERY CABL...

Page 8: ...OAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LESS THAN 2000 LBS 2 PART LINE FOR LOADS OF 2000 LBS AND GREATER WEIGHT OF...

Page 9: ...SURE THAT THE TOTAL STRUCTURE OF CRANE TRUCK AND STABILIZERS ARE STRUCTURALLY SOUND AND THAT THE COMPLETED VEHICLE HAS SUFFICIENT STABILITY AGAINST OVERTURNING ITEM 1 2 3 4 5 6 7 8 DESCRIPTION TOP PLA...

Page 10: ...HICLE HAS SUFFICIENT STABILITY AGAINST OVERTURNING THIS BOLT PATTERN FOR DIRECT MOUNTING OF THE ET25K X CRANE SEE DWG 19411 FOR PEDESTAL MOUNTING BOLT PATTERN PERIMETER RAIL 1 2 x 4 x 17 ATTACH TO PER...

Page 11: ...T FDU JP O 150 SAFETY 8604150...

Page 12: ...AZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVIC...

Page 13: ...AD 3 ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS COMPLETED BOTTOMED 4 ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY...

Page 14: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Page 15: ...AIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PRO TECTION FROM CONTACT...

Page 16: ...s lifting capacity throughout the entire rotation QUANTITY 1 PLACEMENT In prominent location so it is easily seen and readily identifiable NO LIFTING S T A B I L I T Y C H A R T 20927 PERMITTED IN THI...

Page 17: ...ant socket PART NO 13397 DECAL OIL LEVEL FUNCTION To inform the operator of proper oil level to maintain QUANTITY 1 PLACEMENT Side of hydraulic power unit PART NO 14473 2 DECAL CONDUCTIVE GREASE FUNCT...

Page 18: ...NS 27007 14a WARNING 1 PART LINE FOR LOADS LESS THAN 2000 LBS 2 PART LINE FOR LOADS 2000 LBS GREATER PART NO 19788 1 DECAL PROPORTIONAL Decal ET16 18KXXP FUNCTION To show the crane has proportional fe...

Page 19: ...AS A SAFETY FEATURE TO PROTECT THE EQUIPMENT AND THE OPERATOR DO NOT DISCONNECT THIS SYSTEM 17813 A 14459 E THIS CRANE IS EQUIPPED WITH AN OVERLOAD ALARM SYSTEM 1 OVERLOAD ALARM HORN SOUNDS IF RATED...

Page 20: ......

Page 21: ...T FDU JP O 200 JO T U BM M BU JP O 7607200B...

Page 22: ...MPB ET6KR ET6K ET8K ET10K ET12K ET8KX ET10KX ET12KX ET12KXP ET18K X ET25K X ET30KX ET36KX TOTAL LENGTH OF CABLE FT 0 20 21 25 26 30 31 40 41 50 51 60 61 70 71 80 4 4 2 2 1 0 0 00 2 2 1 0 00 NOT RECOMM...

Page 23: ...IREMENTS 160 MINUTES RESERVE CAPACITY 102 PLATES 105 AMP HR 12 VOLT AUXILIARY BATTERY REQUIREMENTS SEE MINIMUM WIRE GAUGE AND BATTERY SIZE NOTE OPERATING WITH THE VEHICLE BATTERY ONLY IS PERMISSIBLE B...

Page 24: ...Weight weighing a minimum of 941 lbs includes load block weight of 34 lbs to a maximum of 1000 lbs 6 Position the boom level and fully retracted 7 Referring to the Stability Chart drawing 20907 rotat...

Page 25: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Page 26: ...LY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1...

Page 27: ...T FDU JP O 300 N BJO U FO BO DF T FS W JDF 7607300B...

Page 28: ...ASH THIS CRANE WITH CHEMICAL PRODUCTS OR HIGH PRESSURE WATER JETS AS THEY CAN CAUSE DETACHMENT OF DECALS OR ENTRANCE OF WATER INTO ELECTRICAL OR SLEWING RING COMPONENTS Use Dextron ATF for Ambient Tem...

Page 29: ...AL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST UP STOP RELIEF VALVE WILL...

Page 30: ...ET HT25 30KX 03 12 20C DATE SECTION SUPERSEDES TITLE 05 09 16B 23228 LOAD BLOCK ASSEMBLY WIRE ROPE 5 16 DIA 80 LONG GAC 7X19 XIP RHRL IWRC SB 9800 LBS P N 27668 5 16 80 D C AA LOAD BLOCK HOOK RATING 3...

Page 31: ...RIGHT DOWN DOWN LEFT WINCH E ROTATION P O C W E R Y M E R G E N HORN S T O P 21991 RR MANUAL OVERRIDE BU 23188 BO ALWAYS BE SURE TO CHECK HYDRAULIC OIL LEVEL BEFORE PROCEEDING IT IS RECOMMENDED TO RE...

Page 32: ...RIDE 4 5 6 Procedure 1 Turn Master disconnect switch to ON 2 Remove Protective cap see figure 1 3 Rotate Valve Stem Clockwise to close see figure 2 4 Power up the pendant radio 4 1 Twist EMERGENCY STO...

Page 33: ......

Page 34: ...T FDU JP O 400 Q BS U T 7607400B...

Page 35: ...STRIES LLC CINCINNATI OHIO C400 RPLCMNT PARTS DWG MECH ET16 18KXX P 20 03 12 21A DATE SECTION SUPERSEDES TITLE 05 08 20 25210 30 2 3 4 5 6 7 8 9 10 11 12 8 14 15 16 17 18 19 20 A A 21 22 23 24 25 26 2...

Page 36: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 REPLACEMENT PARTS LIST ET16KXX P 20 MECH 03 18 21A DATE SECTION SUPERSEDES TITLE 05 08 20 ET16KXX P 20 REPLACEMENT PARTS LIST MECH 25212...

Page 37: ...S LLC CINCINNATI OHIO C400 RPLCMNT HW DWG MECH ET16 18KX P GEN B 03 12 21A DATE SECTION SUPERSEDES TITLE 11 19 19 23991 A A 1 2 3 1 4 8 9 11 12 13 14 21 5 7 15 16 17 5 18 19 22 20 21 6 5 21 27 26 25 1...

Page 38: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST MECH ET16 18KX P SERIES 11 19 19 DATE SECTION SUPERSEDES TITLE REPLACEMENT H W LIST ET16 18KX P MECH 23992...

Page 39: ...CINCINNATI OHIO C400 REPLACEMENT PARTS DWG 28301 1 BOOM ET16 18KXX 20 02 08 21A DATE SECTION SUPERSEDES TITLE 24060 03 02 20 A B C D D C A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 30 31...

Page 40: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMT PART LIST 28301 1 ET16 18KXX 20 02 08 21A DATE SECTION SUPERSEDES TITLE 03 02 20 24061 REPLACEMENT PARTS LIST 28301 1 BOOM...

Page 41: ...CINCINNATI OHIO C400 RPLCMNT HARDWARE DWG 28301 1 BOOM ET16 18KXX 20 02 08 21A DATE SECTION SUPERSEDES TITLE 24062 03 02 20 A C D D C A 1 2 5 6 7 8 4 20 4 20 21 22 17 18 23 D 20 24 25 26 27 B 17 18 1...

Page 42: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST 28301 1 ET16 18KXX 20 02 08 21A DATE SECTION SUPERSEDES TITLE 03 02 20 24063 REPLACEMENT HARDWARE LIST 28301 1 BOOM...

Page 43: ...lock on the open stowage hook under the primary boom 4 Thread the wire rope through the load block in a two line configuration the wire rope end eyelet is pinned in the standard position on the tertia...

Page 44: ...OLLOW THE LIVE LOAD WORK LIGHT TOGGLE 22476 FROM INSIDE A2B LIMIT SWITCH 19376 WORK LIGHT 3 WIRE CORD REEL 28190 21258 F M F M F M 22254 RED200AB TO CIRCUIT BREAKER 1 2 3 N C COM N O 22254 BLK280AO PI...

Page 45: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 23154 1 ELECTRICAL COMPONENT ASSEMBLY 17600 MAIN CONTACTOR 19187 04 TERMINAL BLOCK 20499 R WINCH UP WINCH DOWN MAIN CONTACTOR 16011 VOLTAGE STABILIZER ASSY...

Page 46: ...BANK VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 12V BATTERY 1 2 3 9 10 11 7 15 16 16016 22254 BLK065CG 2 GROUND 20812 1 22254 BLK150GG 22254 BLK110CG RED BLK BLU GRN BLK RED 02025 2 9 5INX BLK RED B...

Page 47: ...LVE BANK VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 12V BATTERY 1 2 3 9 10 11 7 15 16 16016 22254 BLK065CG 2 GROUND 20812 1 22254 BLK150GG 22254 BLK110CG RED BLK BLU GRN BLK RED 02025 2 9 5INX RED B...

Page 48: ...CTION DATE SUPERSEDES TITLE ET6 8 12 16 18 25 30 36K X C400 03 29 19A 04 27 18 16780 REPLACEMENT PARTS 21292 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO Single 2 Pole Slip ring Replacement Parts 1 of...

Page 49: ...ET20 000 ET20K X CRANES 11 2 3 4 5 6 7 9 10 12 15 16 17 18 1 13 14 8 1 2 TORQUE TO 15 FT LBS 3 LOCTITE 242 BLUE TORQUE TO 30 FT LBS FOR QUILL APPLICATIONS 1 2 3 LOCTITE 242 BLUE 4 4 STRETCH RUBBER WA...

Page 50: ...LUG HOUSING NOTE 2 STOW OR CUT BACK UNUSED WIRES 8 7 6 5 4 3 2 1 ITEM 1 1 1 1 1 3 1 QTY 22156 22155 22135 22472 22471 22152 22081 PART NO SWITCH E STOP SWITCH PUSHBUTTON HORN KIT REPLACEMENT CORD ASSY...

Page 51: ...VER REMOVED LEFT RIGHT ROTATION UP DOWN EXTENSION UP DOWN WINCH ELEVATION OUT IN 1 2 HORN E STOP OUTPUT YELLOW RED 15 12V RED 16 JUMPER COMMON P O W E R E M E R G E N C Y S T O P HORN YELLOW RED HORN...

Page 52: ...R 25165 PR 25166 RE SECTION VIEW A A A A 27347 27347 21753 25163 BU 25163 BD RE PR 25167 RR 25168 RL H4 6400 0610 NOTE LOCATED ON OPPOSITE SIDE OF MOTOR C400 HYDRAULIC COMPONENTS DRAWING ET16 18KXX 20...

Page 53: ...POSITE SIDE OF MOTOR C400 HYDRAULIC COMPONENTS DRAWING ET16 18KXXP 20 PROPORTIONAL 11 19 19 DATE SECTION SUPERSEDES TITLE 24070 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO ET16 18KXXP 20 HYDRAULIC CO...

Page 54: ...ERGIZE S2 OPEN FLOW P TO A B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW...

Page 55: ...B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW P TO F E TO T C400 HYDRAULI...

Page 56: ...N SUPERSEDES TITLE 21054 10 23 14F VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 21215 WINCH REPLACEMENT PARTS REAR VIEW REAR VIEW WARN DC2500 COMEUP GTD 2800 MOTOR ON RIGHT WHEN VIEWED FROM REAR MOTOR...

Page 57: ...218 MOTOR SEAL KIT 21735 SLEWING SYSTEM REPLACEMENT PARTS C400 SLEWING SYSTEM REPLACEMENT PARTS ET8 12K ET8 12 16 18KX 10 23 14B DATE SECTION SUPERSEDES TITLE 21973 12 27 13A VENCO VENTURO INDUSTRIES...

Page 58: ...GREASE GREASE 3 14473 2 UNPLUG REMOTE CONTROL PENDANT WHEN NOT IN USE UNPLUG PENDANT 15398 GREASE GREASE 3 14473 2 ER EQUIPMENT TAGE LINES ESS OLTS REFERENCE OSHA 1926 1408 GE ELECTRICAL SAFETY ORDERS...

Page 59: ...L UNDER MODEL DECAL 13397 1 DECAL OIL LEVEL 23188 1 DECAL DIRECTIONAL VALVE MANUAL OVERRIDE RIGHT 23191 1 DECAL DIRECTIONAL VALVE MANUAL OVERRIDE LEFT 19315 2 1 DECAL PROPORTIONAL VALVE MANUAL OVERRID...

Page 60: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...

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