Venturo CE1500 Owner'S Manual Download

Page: 1 / 60

OWNER’S MANUAL

INST-24065

MARCH 2020

EEAAAB-*0

Pages 1-60

PARTS &
INSTALLATION MANUAL

ET16KX(P)

Included in this manual:

ET16KX



4,500 lb Hydraulic Telescopic Service Crane



8-12 ft Powered, Single-Stage Boom Extension



12-16 ft Manual Pullout Boom Extension

ET16KXP



4,500 lb Hydraulic Telescopic Service Crane



8-12 ft Powered, Single-Stage Boom Extension



12-16 ft Manual Pullout Boom Extension



Proportional Control

VENCO VENTURO INDUSTRIES LLC

12110 BEST PLACE | CINCINNATI, OHIO 45241

800-226-2238

This manual also available online at www.venturo.com.

Summary of Contents for CE1500

Page 1: ...2 ft Powered Single Stage Boom Extension 12 16 ft Manual Pullout Boom Extension ET16KXP 4 500 lb Hydraulic Telescopic Service Crane 8 12 ft Powered Single Stage Boom Extension 12 16 ft Manual Pullout...

Page 2: ......

Page 3: ...UCTIONS ET16KX SECTION 400 REPLACEMENT PARTS 23990 REPLACEMENT PARTS DRAWING MECH 24055 REPLACEMENT PARTS LIST MECH 23991 REPLACEMENT HARDWARE DRAWING MECH 23992 REPLACEMENT HARDWARE LIST MECH 21310 R...

Page 4: ......

Page 5: ...T FDU JP O 100 DESCRIPTION SPECIFICATIONS 7607100B...

Page 6: ...ELECTRIC HYDRAULIC BOOM ELEVATION ELECTRIC HYDRAULIC BOOM EXTENSION RETRACTION 4 FT STROKE CONTINUOUS POWER ROTATION REMOTE CONTROL PENDANT 25 FT straight cord with four 4 environmentally sealed toggl...

Page 7: ...stem see the explanations below Winch Up takes priority over all functions Winch Down can be operated with any other single function Hydraulic functions Rotate Right Rotate Left Boom Up Boom Down Boom...

Page 8: ...OPERATION LOAD BLOCK FOR 5 16 DIA WIRE ROPE 80 FT LONG BOOM ANGLE AND CAPACITY INDICATOR ON BOTH SIDES OF BOOM 15 SWING RADIUS 21 3 16 10 3 16 26 5 8 4 POWER 4 MANUAL WARNING THESE PRODUCTS ARE NOT P...

Page 9: ...21571 BASE MNTNG DIMS 21592 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO CENTERS SHOWN FOR 4x 5 8 DIA GRADE 8 MOUNTING BOLTS NOT FURNISHED TORQUE TO 200 FT LBS 14 14 7 7 HOLE LOCATION FOR BATTERY CABL...

Page 10: ...LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY LOAD BLOCK USAGE 1 PART LINE FOR LOADS LESS THAN 2250 LBS 2 PART LINE FOR LOADS OF 2250 LBS AND GREATER WEIGHT...

Page 11: ...SURE THAT THE TOTAL STRUCTURE OF CRANE TRUCK AND STABILIZERS ARE STRUCTURALLY SOUND AND THAT THE COMPLETED VEHICLE HAS SUFFICIENT STABILITY AGAINST OVERTURNING ITEM 1 2 3 4 5 6 7 8 DESCRIPTION TOP PLA...

Page 12: ...HICLE HAS SUFFICIENT STABILITY AGAINST OVERTURNING THIS BOLT PATTERN FOR DIRECT MOUNTING OF THE ET25K X CRANE SEE DWG 19411 FOR PEDESTAL MOUNTING BOLT PATTERN PERIMETER RAIL 1 2 x 4 x 17 ATTACH TO PER...

Page 13: ...T FDU JP O 150 SAFETY 8604150...

Page 14: ...AZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVIC...

Page 15: ...AD 3 ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD WARNING SYSTEM INOPERATIVE WHEN CYLINDER IS COMPLETED BOTTOMED 4 ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BY...

Page 16: ...feet 0 0 75 4 over 0 75 50 6 over 50 345 10 over 345 750 16 over 750 1000 20 Over 1000 as established by the utility owner operator or registered professional engineer who is a qualified person with...

Page 17: ...AIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS YOU MUST ALLOW FOR BOOM SWAY ROCK OR SAG AND ELECTRICAL LINE AND LOAD LINE SWAYING THIS LIFTING DEVICE DOES NOT PROVIDE PRO TECTION FROM CONTACT...

Page 18: ...s lifting capacity throughout the entire rotation QUANTITY 1 PLACEMENT In prominent location so it is easily seen and readily identifiable NO LIFTING S T A B I L I T Y C H A R T 20927 PERMITTED IN THI...

Page 19: ...ant socket PART NO 13397 DECAL OIL LEVEL FUNCTION To inform the operator of proper oil level to maintain QUANTITY 1 PLACEMENT Side of hydraulic power unit PART NO 14473 2 DECAL CONDUCTIVE GREASE FUNCT...

Page 20: ...TIONS 27007 05a WARNING 1 PART LINE FOR LOADS LESS THAN 2250 LBS 2 PART LINE FOR LOADS 2250 LBS GREATER 2000 2050 2300 2 8 0 0 3 5 5 0 4 5 0 0 1250 1350 1500 1800 2 3 0 0 3 8 0 0 2 8 0 0 1 6 5 0 1300...

Page 21: ...AS A SAFETY FEATURE TO PROTECT THE EQUIPMENT AND THE OPERATOR DO NOT DISCONNECT THIS SYSTEM 17813 A 14459 E THIS CRANE IS EQUIPPED WITH AN OVERLOAD ALARM SYSTEM 1 OVERLOAD ALARM HORN SOUNDS IF RATED...

Page 22: ......

Page 23: ...T FDU JP O 200 JO T U BM M BU JP O 7607200B...

Page 24: ...MPB ET6KR ET6K ET8K ET10K ET12K ET8KX ET10KX ET12KX ET12KXP ET18K X ET25K X ET30KX ET36KX TOTAL LENGTH OF CABLE FT 0 20 21 25 26 30 31 40 41 50 51 60 61 70 71 80 4 4 2 2 1 0 0 00 2 2 1 0 00 NOT RECOMM...

Page 25: ...RY REQUIREMENTS 625 COLD CRANKING AMPS AT 0 F 160 MINUTES RESERVE CAPACITY 102 PLATES 105 AMP HR 12 VOLT AUXILIARY BATTERY REQUIREMENTS SEE MINIMUM WIRE GAUGE AND BATTERY SIZE NOTE OPERATING WITH THE...

Page 26: ...w the weight to be more than 6 inches from the ground at any time during testing this insures that if the truck does become unstable and tip it will not tip far 7 Rotate the crane to a position betwee...

Page 27: ...INCINNATI OHIO CONDITIONS CRANE STABILITY 0 30 60 90 60 90 120 120 150 STABILIZERS FULLY EXTENDED DOWN ON FIRM LEVEL GROUND of Rated Capacity for each of the 10 regions are provided above 30 150 N O L...

Page 28: ...LY BETWEEN CHEEK PLATES OVER THE TOP SHEAVE AND THROUGH WIRE ROPE GUIDE STEP 3 INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH WRAP AROUND WEDGE AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1...

Page 29: ...T FDU JP O 300 N BJO U FO BO DF T FS W JDF 7607300B...

Page 30: ...ASH THIS CRANE WITH CHEMICAL PRODUCTS OR HIGH PRESSURE WATER JETS AS THEY CAN CAUSE DETACHMENT OF DECALS OR ENTRANCE OF WATER INTO ELECTRICAL OR SLEWING RING COMPONENTS Use Dextron ATF for Ambient Tem...

Page 31: ...AL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST UP STOP RELIEF VALVE WILL...

Page 32: ...DATE SECTION SUPERSEDES TITLE 10 22 14A 23227 LOAD BLOCK ASSEMBLY WIRE ROPE 5 16 DIA 80 LONG GAC 7X19 XIP RHRL IWRC SB 9800 LBS WIRE ROPE HOOK RATING 1 5 TONNE 3310 LBS DIMENSIONS D C AA A D C B LOAD...

Page 33: ...RIGHT DOWN DOWN LEFT WINCH E ROTATION P O C W E R Y M E R G E N HORN S T O P 21991 RR MANUAL OVERRIDE BU 23188 BO ALWAYS BE SURE TO CHECK HYDRAULIC OIL LEVEL BEFORE PROCEEDING IT IS RECOMMENDED TO RE...

Page 34: ......

Page 35: ...T FDU JP O 400 Q BS U T 7607400B...

Page 36: ...NTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT PARTS DWG MECH ET16 18KX P 02 24 20 DATE SECTION SUPERSEDES TITLE 23990 30 2 3 4 5 6 7 8 9 10 11 12 8 14 15 16 17 18 19 20 A A 21 22 23 24 25 26 27 28...

Page 37: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 REPLACEMENT PARTS LIST ET16KX X P MECH 02 24 20 DATE SECTION SUPERSEDES TITLE ET16KX X P REPLACEMENT PARTS LIST MECH 24055...

Page 38: ...STRIES LLC CINCINNATI OHIO C400 RPLCMNT HW DWG MECH ET16 18KX P GEN B 11 19 19 DATE SECTION SUPERSEDES TITLE 23991 A A 1 2 3 1 4 8 9 11 12 13 14 21 5 7 15 16 17 5 18 19 22 20 21 6 5 21 27 26 25 1 2 3...

Page 39: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO C400 RPLCMNT HW LIST MECH ET16 18KX P SERIES 11 19 19 DATE SECTION SUPERSEDES TITLE REPLACEMENT H W LIST ET16 18KX P MECH 23992...

Page 40: ...SECTION SUPERSEDES TITLE 21310 04 21 08B VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 7 1 21 3 2 4 5 6 8 9 10 11 12 13 14 15 16 33 17 18 19 20 21 22 23 24 25 26 27 28 25 28 29 30 31 36 32 34 35 37 38...

Page 41: ...C400 21200 BOOM PARTS LIST ET16 18KX 10 23 14B DATE SECTION SUPERSEDES TITLE 21322 12 11 13A VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO REF PARTS DRAWING 21310 21200 BOOM PARTS LIST...

Page 42: ......

Page 43: ...VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO 23154 1 ELECTRICAL COMPONENT ASSEMBLY 17600 MAIN CONTACTOR 19187 04 TERMINAL BLOCK 20499 R WINCH UP WINCH DOWN MAIN CONTACTOR 16011 VOLTAGE STABILIZER ASSY...

Page 44: ...ERLOAD PRESSURE SWITCH N C 19918 BOOM TOP ANGLE SWITCH N O 16780 2P8 2 POLE SWIVEL TERMINAL ASSY BU BO RL BD BI 11 GRN BLK BD 26035 2 5 5 9 5 Diode 21046 22807 BOOM CORD REEL 19376 ANTI TWO BLOCK SWIT...

Page 45: ...E SWITCH N O 16780 2P8 2 POLE SWIVEL TERMINAL ASSY BU BO RL BD BI 11 GRN BLK BD 26035 2 5 5 9 5 Diode 21046 22807 BOOM CORD REEL 19376 ANTI TWO BLOCK SWITCH N C F M M F WHT BLK WHT WHT BLK BLK F M M F...

Page 46: ...CTION DATE SUPERSEDES TITLE ET6 8 12 16 18 25 30 36K X C400 03 29 19A 04 27 18 16780 REPLACEMENT PARTS 21292 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO Single 2 Pole Slip ring Replacement Parts 1 of...

Page 47: ...ET20 000 ET20K X CRANES 11 2 3 4 5 6 7 9 10 12 15 16 17 18 1 13 14 8 1 2 TORQUE TO 15 FT LBS 3 LOCTITE 242 BLUE TORQUE TO 30 FT LBS FOR QUILL APPLICATIONS 1 2 3 LOCTITE 242 BLUE 4 4 STRETCH RUBBER WA...

Page 48: ...3 STOW OR CUT BACK UNUSED WIRES BLUE BO RED BLACK BI 1 2 3 3 DESCRIPTION ITEM QTY PART NO BLACK HYD POWER UNIT BLUE BLACK BU RED RL YELLOW WU ORANGE 12V BROWN BD BROWN RED RR YELLOW BLACK WD PLUG BACK...

Page 49: ...LUG HOUSING NOTE 2 STOW OR CUT BACK UNUSED WIRES 8 7 6 5 4 3 2 1 ITEM 1 1 1 1 1 3 1 QTY 22156 22155 22135 22472 22471 22152 22081 PART NO SWITCH E STOP SWITCH PUSHBUTTON HORN KIT REPLACEMENT CORD ASSY...

Page 50: ...25167 RR 25165 PR 25166 RE SECTION VIEW A A A A 25164 25164 19247 25163 BU 25163 BD RE PR 25167 RR 25168 RL H4 6400 0610 NOTE LOCATED ON OPOSITE SIDE OF MOTOR C400 HYDRAULIC COMPONENTS DRAWING ET16 1...

Page 51: ...CATED ON OPPOSITE SIDE OF MOTOR C400 HYDRAULIC COMPONENTS DRAWING ET16 18KXP 11 19 19 DATE SECTION SUPERSEDES TITLE 23988 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO ET16 18KXP HYDRAULIC COMPONENTS D...

Page 52: ...ERGIZE S2 OPEN FLOW P TO A B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW...

Page 53: ...B TO T ENERGIZE S1 OPEN FLOW P TO B A TO T ENERGIZE S2 OPEN FLOW P TO C D TO T ENERGIZE S1 OPEN FLOW P TO D C TO T ENERGIZE S2 OPEN FLOW P TO E F TO T ENERGIZE S1 OPEN FLOW P TO F E TO T C400 HYDRAULI...

Page 54: ...E ANCHOR OR EQUIVALENT METRIC HEX NUT 21980 BRAKE ASSY C400 WINCH DC2500 REPLACEMENT PARTS ET16 18KX 10 23 14F DATE SECTION SUPERSEDES TITLE 21054 05 01 13E VENCO VENTURO INDUSTRIES LLC CINCINNATI OHI...

Page 55: ...218 MOTOR SEAL KIT 21735 SLEWING SYSTEM REPLACEMENT PARTS C400 SLEWING SYSTEM REPLACEMENT PARTS ET8 12K ET8 12 16 18KX 10 23 14B DATE SECTION SUPERSEDES TITLE 21973 12 27 13A VENCO VENTURO INDUSTRIES...

Page 56: ...S SAFETY MANUAL AND CAL OSHA ARTICLE 37 TITLE 8 HIGH VOLTAGE ELECTRICAL SAFETY ORDERS 15401 D LEFT BACK RIGHT DANGER UNLAWFUL TO OPERATE 15401 OIL LEVEL 13397 13397 E Retract All Cylinders Prior to S...

Page 57: ...5D FIELD SERVICE LABEL KIT 20818 VENCO VENTURO INDUSTRIES LLC CINCINNATI OHIO ET16 18KX P FIELD SERVICE LABEL KITS 24021 FIELD SERVICE LABEL KIT ET16KX 21108 FIELD SERVICE LABEL KIT ET18KX 24076 FIELD...

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Page 60: ...t for prompt correction or other adjustment with respect to any product which proves to be defective after our inspection and within the warranty period Before any repairs are attempted or before retu...

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