VEMA MODULA PLUS 2 Use And Maintenance Instruction Download Page 1

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Sede legale e operativa
Via Messina 18

C.F. e P. IVA 02449800966

20831 Seregno (MB) Telefono 0362 223464

[email protected]

www.vemaimpianti.it

USE AND MAINTENANCE

INSTRUCTION HANDBOOK

Machine Type : Fixed washing plant

Model :

MODULA PLUS 2

Serial Number : SEE CE DECLARATION

Year of Manifacture : SEE CE DECLARATION

Summary of Contents for MODULA PLUS 2

Page 1: ...49800966 20831 Seregno MB Telefono 0362 223464 info vemaimpianti it www vemaimpianti it USE AND MAINTENANCE INSTRUCTION HANDBOOK Machine Type Fixed washing plant Model MODULA PLUS 2 Serial Number SEE...

Page 2: ...Fixed washing plant MODULA PLUS 2 Draft Vema Srl 1 INDEX...

Page 3: ...Chapter 4 6 0 2021 Chapter 5 6 0 2021 Chapter 6 6 0 2021 Chapter 7 6 0 2021 Chapter 8 6 0 2021 Chapter 9 6 0 2021 Date 06 07 2021 Signature When modifications are carried out by the manufacturer the...

Page 4: ...IBILITIES 16 2 SAFETY 17 1 GENERAL SAFETY INSTRUCTIONS 17 2 INTENDED USE 19 3 PROHIBITED USAGES 20 4 DANGER ZONES 21 5 SAFETY DEVICES 22 6 SIGNS 22 7 RESIDUAL RISKS 23 3 INSTALLATION 25 1 TRANSPORT AN...

Page 5: ...0 2 ISOLATION OF THE MACHINE 40 3 SPECIAL PRECAUTIONS 40 4 CLEANING 40 5 LUBRICATION 41 6 PLANNED ORDINARY MAINTENANCE 41 7 EXTRAORDINARY MAINTENANCE 43 8 DIAGNOSTICS AND FAULT FINDING 44 7 FITTINGS A...

Page 6: ...enabling repair and maintenance to be carried out safely technical support and spare parts service disposal of waste produced by the machine safe dismantling of the machine in respect of current regu...

Page 7: ...lation use and maintenance of the machine 3 HANDBOOK STORAGE The present handbook must be stored with care and must go with the machine in any transfer of property during its life cycle The handbook m...

Page 8: ...ctions given by the Manufacturer with the updated documentation 5 HOW TO READ THE HANDBOOK The handbook is divided in chapters Each chapter is dedicated to a specific class of information and is addre...

Page 9: ...e kelvin K Amount of substance mole mol Electric current ampere A Luminous Intensity candela cd Mechanical quantities Unit of measurement Symbol Expression Frequency hertz Hz 1 Hz 1 s 1 Force newton N...

Page 10: ...ubstituted in order for the machinery to function ANNEX I DIRECTIVE ON MACHINERY 2006 42 EC p 1 1 1 Definitions HAZARD a potential source of injury or damage to health DANGER ZONE any zone within and...

Page 11: ...ermal expansion of materials Pictograms must be applied on clean and smooth surfaces free of oil grease and chemical products that reduce adhesion According to the regulation pictograms must be period...

Page 12: ...m type button in latched position or any other control device for such purpose located near the operation area specifying which button or device must be used Machine in motion in automatic mode movabl...

Page 13: ...Fixed washing plant MODULA PLUS 2 Draft Vema Srl 12 0 INTRODUCTION MANDATORY ACTION PICTOGRAMS SYMBOL DESCRIPTION Wear head protection Wear safety gloves Wear safety shoes Wear protective clothing...

Page 14: ...VICE SPARE PARTS info vemaimpianti it CALL CENTER info vemaimpianti it CONTACTS info vemaimpianti it 2 CE MARKING Each Machine is identified by an EC plaque on which details of the machine are indelib...

Page 15: ...Fixed washing plant MODULA PLUS 2 Draft Vema Srl 14 1 GENERAL INFORMAZION...

Page 16: ...ndergone alterations or additions of other components that do not fall within ordinary or extraordinary maintenance without a new declaration of compliance with the requirements of the Directive 2006...

Page 17: ...ty devices impairing their effectiveness The same considerations are valid when spare parts non original or different from those explicitly specified by the manufacturer as safety devices are used For...

Page 18: ...ow closely the following instructions It is absolutely forbidden to operate the machine in automatic mode with fixed and or movable guards removed It is absolutely forbidden to disable safety devices...

Page 19: ...ns or not authorized operations use of spare parts not original or not suitable for the model total or partial noncompliance with instructions use not in compliance with specific national regulations...

Page 20: ...ign objects are caught in moving parts after maintenance If worn or defective parts are not promptly replaced the manufacturer is not responsible for damage caused by such failure In order to ensure t...

Page 21: ...uses different from those established by the manufacturer for uses different from or not mentioned in this handbook In environments with risk of fire when exposed to the elements with safety devices...

Page 22: ...imals or electrical equipment Do not direct the water jet at yourself to clean boots or gloves or other protective material Hold the lance firmly in the High pressure washing phase Safety devices inse...

Page 23: ...e general panel plus the other Emergency Stops located along it as needed None 6 SIGNS Signs to be placed near the machine and the workstation are the following None PROHIBITION SIGNS SYMBOL DESCRIPTI...

Page 24: ...rfectly Put the line out of service immediately by blocking the power supply disconnectors in the isolated circuit position Only reactivate the machine when all the safety devices are again in perfect...

Page 25: ...type of maintenance to be carried out such as gloves goggles helmet non slip shoes etc ATTENTION PROTECTIONS REMOVED If the protections are removed for example to carry out maintenance operations do n...

Page 26: ...chine weight in order to prevent falling or unforeseen movements For displacements inside the facility the machine can be transported by a bridge crane Make sure to secure the machine with ropes of pr...

Page 27: ...lectrical diagram and the provisions of current laws and or technical regulations about workplace safety and electrical installations To achieve a proper degree of safety the electrical system connect...

Page 28: ...The electrical connection between the machine panel and the power supply line of the customer s electrical distribution must be carried out by the Customer s qualified personnel Connect the electrical...

Page 29: ...e plant Connect the High Pressure hose 7 PRELIMINARY CHECKS Before putting into service the machine it is necessary to carry out some checks and inspections in order to prevent errors and accidents ch...

Page 30: ...Before carrying out the operations under load carry out an empty test in order to check for any anomalies in particular in the direction of rotation of the motors etc Connect only the high pressure ho...

Page 31: ...ll inverter systems Modula Plus 2 is in line with the new green industry trends to reduce energy waste helping both to save on electrical consumption and above all respect the surrounding environment...

Page 32: ...Fixed washing plant MODULA PLUS 2 Draft Vema Srl 31 4 DESCRIPTION OF THE MACHINE 2 MAIN COMPONENTS ACCESSORIES SUPPLIED...

Page 33: ...Fixed washing plant MODULA PLUS 2 Draft Vema Srl 32 4 DESCRIPTION OF THE MACHINE ACCESSORIES OPTIONAL...

Page 34: ...forbidden to use the machine in environments that are dusty in a corrosive atmosphere at risk of fire in an explosive atmosphere Prolonged stop of the system at a temperature equal to or below 0 C ze...

Page 35: ...ATIONS In case of use of the machine in compliance with the instructions vibrations are not expected to cause danger 7 NOISE EMISSIONS A weighted pressure level at workstation does not exceed 70 dB A...

Page 36: ...Fixed washing plant MODULA PLUS 2 Draft Vema Srl 35 4 DESCRIPTION OF THE MACHINE 10 PANELS AND BUTTONS General switch Touch Allarm light...

Page 37: ...e with Atex marking Operating Software Manual 12 ELECTROMAGNETIC ENVIRONMENT The Machine is designed to work properly in industrial electromagnetic environments meeting Emission and Immunity requireme...

Page 38: ...ect functioning Verify that all safety devices of the machine are enabled otherwise enable them In particular Emergency stop devices unlocked Correct functioning of safeguards not removed Guard Data s...

Page 39: ...RMAL STOP Act on the main stop switch bringing it to the 0 OFF position on the general panel to completely disconnect the power supply 5 EMERGENCY STOP Act on the main stop switch bringing it to the 0...

Page 40: ...emergency mushroom type button by twisting it clockwise 30 degrees normally restart the machine according to the procedure provided 7 PROCESS CHANGEOVER See cap 3 OPERATING MODES 8 PUTTING OUT OF SER...

Page 41: ...affix the Maintenance in progress sign in a clearly visible position Do not use solvents or flammable materials Prevent release of refrigerants and lubricants To reach the top part of the machine use...

Page 42: ...xtraordinary maintenance MAINTENANCE CLASSIFICATION ordinary and extraordinary Maintenance is divided according to the content of the works and their purpose into the following destinations or categor...

Page 43: ...n the useful life of the asset itself and or in its own services of its function Visually check the condition of each single part of the machine and make sure that there are no changes due to failure...

Page 44: ...s forbidden to carry out extraordinary maintenance interventions since not having detailed indications on how to perform them the operators could find themselves in dangerous situations Have the inter...

Page 45: ...cally The flow switch or the electronic board are faulty Contact the service center The safety thermostat has intervened Turn off let it cool down and try again if the problem persists contact the ser...

Page 46: ...hat the water flow is sufficient The nozzle is worn Replace the nozzle Poor detergent suction or not very consistent foam The foam injector is clogged Remove and clean Detergent suction filter clogged...

Page 47: ...e parts orders fill in all parts of the form and send it to the manufacturer In order to interact with our technicians in the most effective way during spare parts orders please follow this procedure...

Page 48: ...AND SPARE PARTS SPARE PARTS ORDER FORM APPLICANT DETAILS CORPORATE NAME NAME SURNAME ADDRESS TOWN POSTCODE PROVINCE TELEPHONE FAX E MAIL MACHINE DETAILS MACHINE NAME MODEL SERIAL NUMBER YEAR OF CONST...

Page 49: ...ISABLING AND DISMANTLING When dismantling separate plastic parts metal parts and electrical components for separate collection in compliance with current regulations With regard to the metal mass of t...

Page 50: ...d washing plant MODULA PLUS 2 Draft Vema Srl 49 9 ANNEX 1 MACHINE DRAWINGS See Technical exploded 2 ELECTRIC DIAGRAMS See wiring diagram 3 HYDRAULIC DIAGRAMS not required 4 PNEUMATIC DIAGRAMS not requ...

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