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Assembly hints 

1. Assembly  (Skipping this can lead to troubles ! ) 

Ok, so we have your attention.  These hints will help you to make this project successful.  Read them carefully. 

 

1.1 Make sure you have the right tools: 

 

• 

A good quality soldering iron (25-40W) with a small tip. 

 

• 

Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look.  This is called ‘thinning’ and will 

protect the tip, and enables you to make good connections.  When solder rolls off  the tip, it needs cleaning. 

 

• 

Thin raisin-core solder.  Do not use any flux or grease. 

 

• 

A diagonal cutter to trim excess wires.  To avoid injury when cutting excess  leads, hold the lead so they  

cannot fly towards the eyes. 

 

• 

Needle nose pliers, for bending leads, or to hold components in place. 

 

• 

Small blade and Phillips screwdrivers.  A basic range is fine. 

 

For some projects, a basic multi-meter is required, or might be handy 

 

1.2 Assembly Hints : 

 

 

Make sure the skill level matches your experience, to avoid disappointments. 

 

Follow the instructions carefully.  Read and understand the entire step before you perform each operation.  

 

Perform the assembly in the correct order as stated in this manual 

 

Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.  

 

Values on the circuit diagram are subject to changes. 

 

Values in this assembly guide are correct* 

 

Use the check-boxes to mark your progress. 

 

Please read the included information on safety and customer service 

 

* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.  

 

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Assembly hints 

1. Assembly  (Skipping this can lead to troubles ! ) 

Ok, so we have your attention.  These hints will help you to make this project successful.  Read them carefully. 

 

1.1 Make sure you have the right tools: 

 

• 

A good quality soldering iron (25-40W) with a small tip. 

 

• 

Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look.  This is called ‘thinning’ and will 

protect the tip, and enables you to make good connections.  When solder rolls off  the tip, it needs cleaning. 

 

• 

Thin raisin-core solder.  Do not use any flux or grease. 

 

• 

A diagonal cutter to trim excess wires.  To avoid injury when cutting excess  leads, hold the lead so they  

cannot fly towards the eyes. 

 

• 

Needle nose pliers, for bending leads, or to hold components in place. 

 

• 

Small blade and Phillips screwdrivers.  A basic range is fine. 

 

For some projects, a basic multi-meter is required, or might be handy 

 

1.2 Assembly Hints : 

 

 

Make sure the skill level matches your experience, to avoid disappointments. 

 

Follow the instructions carefully.  Read and understand the entire step before you perform each operation.  

 

Perform the assembly in the correct order as stated in this manual 

 

Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.  

 

Values on the circuit diagram are subject to changes. 

 

Values in this assembly guide are correct* 

 

Use the check-boxes to mark your progress. 

 

Please read the included information on safety and customer service 

 

* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.  

 

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0

Summary of Contents for K2636

Page 1: ...er points 95 Difficulty level beginner 1 2 3 4 5 advanced Easy speed control of AC collector motors UNIVERSAL AC MOTOR CONTROL K2636 ILLUSTRATED ASSEMBLY MANUAL H2636IP 1 Total solder points 95 Diffic...

Page 2: ...te adjustment for the lowest speed Anti RF interference circuit included Dimensions 120 x 75 x 41mm 2 Features Specifications This kit is especially designed to control the speed of drills or any othe...

Page 3: ...d Always look for possible last minute manual updates indicated as NOTE on a separate leaflet 0 000 3 Assembly hints 1 Assembly Skipping this can lead to troubles Ok so we have your attention These hi...

Page 4: ...olour code for the resistances and the LEDs on our website http www velleman be common service aspx 4 Assembly hints 1 3 Soldering Hints 1 Mount the component against the PCB surface and carefully sol...

Page 5: ...0 B 9 R13 27 2 7 0 B 9 R14 390K 3 9 4 B 9 4 Metal film resistors R RV2 100K 6 Trim potentiometer R 5 Construction C3 100nF 104 5 Capacitor D1 1N4007 D2 1N4007 D3 1N4148 D4 1N4148 D5 1N4148 D6 1N4148...

Page 6: ...print 15 Transformer TRAFO LD1 3mm RED 13 LED LD CATHODE VAC 2p LOAD 2p MAINS 2p 10 Terminal blocks 6 Construction T1 BC547B T2 BC547B T3 BC547B T4 BC517 7 Transistors C1 470 F C2 1 F 9 Electrolytic C...

Page 7: ...a M3 bolt and nut Now the triac may be soldered 16 Triac mm 3 BOLT M3 NUT LOCK WASHER 10mm M3 BOLT 7 Construction TR1 BT137F 600 Place the heatsink and the triac on the PCB Fix the two components wit...

Page 8: ...rcuits fits for regulations in swimming pools outdoors ect 17 Test connection Fig 1 0 N L N L N L M 8 M 110 240VAC MAINS LOAD VAC N L L N L N Test connection ATTENTION A PART OF THE CIRCUIT IS ALWAYS...

Page 9: ...s poor swap the two wires connected to VAC mutually The connections to MAINS must remain un changed 9 Test connection Turn RV1 completely to the left minimal position and RV2 completely to the right S...

Page 10: ...10 PCB PCB 10 PCB PCB...

Page 11: ...11 Diagram Schematic diagram 1 F 470 F 11 Diagram Schematic diagram 1 F 470 F...

Page 12: ...eirweg 33 9890 Gavere Belgium Europe www velleman be www velleman kit com 5 4 1 0 3 2 9 3 1 1 4 1 4 Modifications and typographical errors reserved Velleman Components nv H2636IP 2004 ED1 rev 2 VELLEM...

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