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14

4 Mounting

VEGAPULS 11 • Two-wire 4 … 20 mA

58350-EN-221027

ca. 5 mm

Fig. 9: Thread mounting

If the reflective properties of the medium are good, you can mount 

VEGAPULS 11 on sockets longer than the antenna. The socket end 

should be smooth and burr-free, if possible also rounded. 

You will find recommended values for socket heights in the following 

illustration or the table. The values come from typical applications. 

Deviating from the proposed dimensions, also longer sockets are 

possible, however the local conditions must be taken into account.

d

h

Fig. 10: Socket mounting

Socket diameter d

Socket length h

40 mm

1½"

≤ 150 mm

≤ 5.9 in

50 mm

2"

≤ 200 mm

≤ 7.9 in

80 mm

3"

≤ 300 mm

≤ 11.8 in

100 mm

4"

≤ 400 mm

≤ 15.8 in

150 mm

6"

≤ 600 mm

≤ 23.6 in

Note:

When mounting on longer nozzles, we recommend carrying out a 

false signal suppression (see chapter " 

Parameter adjustment

"). 

The mounting location of the radar sensor should be a place where no 

other equipment or fixtures cross the path of the radar signals.

Vessel installations, such as e.g. ladders, limit switches, heating spi-

rals, struts, etc., can cause false echoes and impair the useful echo. 

Make sure when planning your measuring point that the radar sensor 

has a " 

clear view

" to the measured product. 

In case of existing vessel installations, a false signal suppression 

should be carried out during setup.
If large vessel installations such as struts or supports cause false 

echoes, these can be attenuated through supplementary measures. 

Small, inclined sheet metal baffles above the installations " 

scatter

the radar signals and prevent direct interfering reflections. 

Vessel installations

Summary of Contents for VEGAPULS 11

Page 1: ...Operating Instructions Radar sensor for continuous level measurement VEGAPULS 11 Two wire 4 20 mA Document ID 58350...

Page 2: ...nting 11 4 1 General instructions 11 4 2 Mounting instructions 11 4 3 Measurement setup Flow 17 5 Connecting to power supply 20 5 1 Preparing the connection 20 5 2 Connecting 21 5 3 Wiring plan 23 5 4...

Page 3: ...46 12 1 Radio licenses 46 12 2 Conformity 46 12 3 NAMUR recommendations 46 12 4 Environment management system 46 13 Supplement 47 13 1 Technical data 47 13 2 Dimensions 53 13 3 Industrial property ri...

Page 4: ...efers to the Docu ment ID By entering the Document ID on www vega com you will reach the document download Information note tip This symbol indicates helpful additional infor mation and tips for succe...

Page 5: ...omplying with all prevailing regulations and directives The instrument must only be operated in a technically flawless and reliable condition The operator is responsi ble for the trouble free operatio...

Page 6: ...vice without selecting the relevant mode constitutes a violation of the regulations of the radio approvals of the respective country 2 6 Installation and operation in the USA and Canada This informati...

Page 7: ...ersions with Bluetooth access code Emergency Bluetooth unlock code Emergency device code The further scope of delivery encompasses Documentation Ex specific Safety instructions with Ex versions Radio...

Page 8: ...ermany MWP 3bar 300kPa PVDF L 5m 1 NPT 1NPT Fig 2 Layout of the type label example 1 Instrument type 2 Field for approvals 3 Technical data 4 QR code for device documentation 5 Bluetooth access code 6...

Page 9: ...droid operating system PC notebook with Bluetooth USB adapter Windows operating system 1 3 2 Fig 3 Wireless connection to standard operating devices with integrated Bluetooth LE 1 Sensor 2 Smartphone...

Page 10: ...echanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions Relative moisture 20 85 3 5 Accessories Screwed flanges are available in differ...

Page 11: ...edium Abrasion and mechanical influences Protect your instrument against moisture ingress through the following measures Use a suitable connection cable see chapter Connecting to power supply Tighten...

Page 12: ...er of dished or round vessel tops multiple echoes can arise However these can be suppressed by an appropriate adjustment see chapter Set up If you cannot maintain this distance you should carry out a...

Page 13: ...r the min max adjustment see following diagram 1 Fig 7 Reference plane 1 Reference plane Do not mount the instruments in or above the filling stream Make sure that you detect the medium surface not th...

Page 14: ...6 600 mm 23 6 in Note When mounting on longer nozzles we recommend carrying out a false signal suppression see chapter Parameter adjustment The mounting location of the radar sensor should be a place...

Page 15: ...2 Alignment in liquids In order to measure as much of the vessel volume as possible the device should be aligned so that the radar signal reaches the lowest level in the vessel In a cylindrical silo w...

Page 16: ...ngle of inclination It depends on the measuring distance and the distance a between vessel centre and installation position Distance d m 2 4 6 8 10 2 0 1 0 1 0 2 0 3 0 4 4 0 1 0 3 0 4 0 6 0 7 6 0 2 0...

Page 17: ...Venturi flume Distance to the max height of the orifice or flume for optimum accuracy 250 mm 9 843 in 1 Requirements from approvals for flow measurement e g MCERTS Predefined curves A flow measuremen...

Page 18: ...ust be selected This gives you a high accuracy of flow measure ment with easy configuration Alternatively you can also take over Q h table values provided by the manufacturer here ISCO Parshall Flume...

Page 19: ...4 20 mA 58350 EN 221027 2 3 4 x hmax 90 hmax B 1 250 mm 9 84 Fig 17 Flow measurement with Khafagi Venturi flume hmax max filling of the flume B tightest constriction in the flume 1 Position sensor 2 V...

Page 20: ...se cable with round cross section for instruments with housing and cable gland To ensure the seal effect of the cable gland IP protection rating find out which cable outer diameter the cable gland is...

Page 21: ...ed NPT cable gland before setup Note Do not use grease when screwing in the NPT cable gland or a conduit steel pipe Maximum torque see chapter Technical data 5 2 Connecting The voltage supply and sign...

Page 22: ...case of flexible conductors for opening the terminals use a screwdriver 3 mm blade width to push the actuator lever away from the terminal opening When released the terminals are closed again 7 Check...

Page 23: ...compartment VEGAPULS 11 1 Voltage supply signal output 5 4 Switch on phase After connection to the power supply the device carries out a self test Internal check of the electronics Output signal is s...

Page 24: ...bles Bluetooth communi cation to be established in the event that the Bluetooth access code is no longer known It can t be changed The emergency Bluetooth access code can be found in information sheet...

Page 25: ...6 3 Storing the codes in myVEGA If the user has a myVEGA account then the Bluetooth access code as well as the device code are additionally stored in his account under PINs and Codes This greatly simp...

Page 26: ...elect the requested instrument in the device list When establishing the connection for the first time the operating tool and the sensor must authenticate each other After the first correct authenticat...

Page 27: ...recommended to enter a personal 6 digit device code To do this go to menu Extended functions Access protection menu item Protection of the parameter adjustment 7 3 Parameter adjustment The sensor adju...

Page 28: ...using the Project Wizard After activating the integrated Bluetooth or the Bluetooth USB adapt er devices with Bluetooth are found and created in the project tree 8 2 Connecting Select the requested de...

Page 29: ...on is restored Parameter adjustment of the device is only possible if the parameter protection is deactivated When delivered parameter protection is deactivated by default and can be activated at any...

Page 30: ...ement in waters flow measurement flume overflow demonstration Storage tank Application bulk solid Silo slim and high bunker large volume stockpile point measurement profile detection crusher demon str...

Page 31: ...ia Switzerland Turkey Ukraine United Kingdom USA Mode 2 South Korea Taiwan Thailand Mode of operation 3 India Malaysia South Africa Mode of operation 4 Russia Kazakhstan Mode 1 Status signals Function...

Page 32: ...ng Condensation Stirrer vessel Vessel Large agitator blades of metal Installations like flow breakers heating spirals Nozzle Process measurement conditions Frequent fast to slow filling and emptying S...

Page 33: ...or facilities water and snow on vessel top possible Further recommendations When measuring through the tank ceiling false signal suppres sion via the operating tool When measuring through the tank top...

Page 34: ...unfavourable pouring positions with fine grain Varying pouring positions due to outlet funnel and filling cone Further recommendations False signal suppression via the operating tool Alignment of the...

Page 35: ...medium Interfering reflections from fixtures or protective devices Further recommendations False signal suppression via the operating tool Demonstration Applications that are not typical level measur...

Page 36: ...s faults can occur during operation These may be caused by the following e g Sensor Process Voltage supply Signal processing The first measures are Evaluation of fault messages Checking the output sig...

Page 37: ...if necessary Current signal greater than 22 mA less than 3 6 mA Sensor electronics defective Replace device or send in for repair de pending on device version 10 4 Status messages according to NE 107...

Page 38: ...tment according to the limit values difference between min and max 10 mm F025 Error in the lineariza tion table Index markers are not continuously rising for example illogical value pairs Check linear...

Page 39: ...ivery status Repeat reset Load XML file with sensor data into the sensor M501 Error in the delivery status Hardware error EEPROM Send instrument for repair M507 Error in the instrument settings Error...

Page 40: ...ror at constant level Fault description Cause Rectification Measured value shows a too low or too high level Level time 0 Min max adjustment not correct Adapt min max adjustment Incorrect linearizatio...

Page 41: ...nterferences due to instal lations in the close range Change polarisation direction Chose a more suitable installation po sition Measured value jumps to wards 100 during filling Level time 0 Due to st...

Page 42: ...on Cause Rectification Measured value shows a too low or too high level Level time 0 Min max adjustment not correct Adapt min max adjustment Incorrect linearization curve Adapt linearization curve Mea...

Page 43: ...l time 0 False signal greater than level echo or level echo too small Eliminate false signals in the close range Check Antenna must protrude out of the nozzle Remove contamination on the antenna Minim...

Page 44: ...n in the download area on our home page 10 7 How to proceed if a repair is necessary You can find an instrument return form as well as detailed information about the procedure in the download area of...

Page 45: ...ssures or tem peratures as well as aggressive or toxic media Avoid this by taking appropriate protective measures 11 2 Disposal Pass the instrument on to a specialised recycling company and do not use...

Page 46: ...conformity declarations can be found on our homepage 12 3 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendati...

Page 47: ...ts Materials wetted parts Antenna process fitting PVDF Process seal 1 FKM EPDM Materials non wetted parts Housing Plastic PBT Polyester Housing seals O rings silicone Cable gland PA Sealing cable glan...

Page 48: ...to 5 m 16 4 ft blocking distance 1 Modes 1 2 4 0 mm 0 in Mode 3 250 mm 9 843 in Switch on phase Run up time for UB 12 V DC 18 V DC 24 V DC 15 s Starting current for run up time 3 6 mA 20 mA 3 6 mA 4 m...

Page 49: ...mA for 5 ms after switching on Damping 63 of the input variable adjustable 0 999 s Deviation according to DIN EN 60770 1 Process reference conditions according to DIN EN 61298 1 Temperature 18 30 C 6...

Page 50: ...g to IACS E10 shipbuilding IEC 60945 250 A Characteristics and performance data Measuring frequency W band 80 GHz technology Measuring cycle time 1 250 ms Step response time 1 3 s Beam angle 1 8 Emitt...

Page 51: ...ys applies Process temperature 40 60 C 40 140 F Process pressure 1 3 bar 100 200 kPa 14 5 43 51 psig Electromechanical data Cable entry Options M20 x 1 5 NPT Cable gland M20 x 1 5 cable diameter 5 9 m...

Page 52: ...against metallic mounting parts 10 kV Overvoltage resistance test impulse voltages 1 2 50 s at 42 1000 V Additional overvoltage arrester Due to the floating structure of the electronics and com prehe...

Page 53: ...wire 4 20 mA 58350 EN 221027 13 2 Dimensions 2 mm 0 08 33 mm 1 30 122 mm 4 80 22 6 mm 0 89 G1 SW 50 58 mm 2 28 77 mm 3 03 85 1 mm 3 35 1 NPT R 1 156 mm 6 14 1 2 3 Fig 28 Dimensions VEGAPULS 11 1 Thre...

Page 54: ...rmations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www ve...

Page 55: ...55 Notes VEGAPULS 11 Two wire 4 20 mA 58350 EN 221027...

Page 56: ...ing scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change withou...

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