5
Repair instructions
5.1
Egine removal and instalation
1.
Remove hood.
2.
Loosen exhaust´s bolt and nut (located at right traverse) located at the bracket.
3.
The tank can be removed, after loosening the carburetor´s tension belt and fuel line
as well as the dabber bracket.
4.
Remove carburetor´s slidegate cap and pull cables and slidegate out of carburetor.
5.
Remove ignition coil and regulatorfrom blower housing without disconnecting cable
connectors.
6.
Remove Ground cable from battery and cable connector for neutral gear pilot light.
7.
Loosen tightening screws from right cap and remove air intake damper.
8.
Press chain protectors out of housing and open master link.
9.
Loosen the three engine fixation screws that connect the engine to the frame.
10.
Loosen connectores of the triple cored cable at the alternator´s cap (Mark connector
ends and bend open cable fastener under the engine open).
11.
Remove battery
12.
Remove foot gear switch linkage from gear box lever.
13.
Pull engine out upwards first and then take it out of the frame sideways.
14.
Re-install correspondingly in reverse order.
5.2
Removal of cylinder head
1.
Remove ignition cable.
2.
Remove the four retainer screws from the stud bolts of the cylinder (Look out for
circlips and washers).
3.
Remove cylinder head.
4.
Re-install correspondingly in reverse order after first cleaning the combustion area
and the sealing surfaces of cylnder and cylinder head. Don´t forget the circlips and
washers !! Tighten bolts „cross over“ and retighten some more, once the engine has
warmed up after startup.
