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Owner’s Manual Model Year 2013 Edition: March 2013 KTA-2683/5a-VX-en

VAUXHALL Movano

Owner’s Manual

 

Model Year 2013

 

Edition: March 2013

 

 

KTA-2683/5a-VX-en

Summary of Contents for 2013 Movano

Page 1: ...0 1 Owner s Manual Model Year 2013 Edition March 2013 KTA 2683 5a VX en VAUXHALL Movano Owner s Manual Model Year 2013 Edition March 2013 KTA 2683 5a VX en...

Page 2: ...nd windows 18 Seats restraints 35 Storage 57 Instruments and controls 65 Lighting 84 Climate control 91 Driving and operating 102 Vehicle care 127 Service and maintenance 161 Technical data 164 Custom...

Page 3: ...2 Introduction Introduction...

Page 4: ...pecific Vauxhall instructions The customer literature pack should always be kept ready to hand in the vehicle Using this manual This manual describes all options and features available for this model...

Page 5: ...ion may lead to injury Caution Text marked Caution provides information on possible damage to the vehicle Disregarding this information may lead to vehicle damage Symbols Page references are indicated...

Page 6: ...Introduction 5...

Page 7: ...ors by pulling the handles Unlocking with remote control Press button c to unlock the front doors Press again to unlock entire vehicle Open the doors by pulling the handles Press button G only the loa...

Page 8: ...Danger Do not sit nearer than 25 cm from the steering wheel to permit safe airbag deployment Seat backrests Pull lever adjust inclination and release lever Allow the seat to engage audibly Seat positi...

Page 9: ...e seat belt must not be twisted and must fit close against the body The backrest must not be tilted back too far maximum approx 25 To release belt press red button on belt buckle Seat position 3 36 Se...

Page 10: ...it Convex exterior mirrors 3 29 Electric adjustment 3 29 Folding exterior mirrors 3 30 Heated exterior mirrors 3 30 Steering wheel adjustment Unlock lever adjust steering wheel then engage lever and...

Page 11: ...10 In brief Instrument panel overview...

Page 12: ...se control 117 8 Windscreen wiper windscreen washer system 66 Trip computer 81 9 Coin tray 57 10 Power outlet 68 11 Centre air vents 100 12 Front passenger airbag 46 Storage compartment 57 13 Glovebox...

Page 13: ...control Headlights are switched on and off automatically Front fog lights r Rear fog lights Lighting 3 84 Headlight warning device 3 81 Front and rear fog lights Turn light switch Front fog lights r...

Page 14: ...3 Turn and lane change signals lever up right turn signal lever down left turn signal Turn and lane change signals 3 86 Hazard warning flashers Operated with the button Hazard warning flashers 3 86 Ho...

Page 15: ...Windscreen washer Pull lever short pull wiper swipes once and washer fluid is sprayed onto the windscreen long pull wiper swipes for a few strokes and washer fluid is sprayed onto the windscreen Winds...

Page 16: ...button V Temperature and air distribution are set automatically and the fan runs at a high speed Electronic climate control system 3 93 Transmission Manual transmission Reverse with the vehicle statio...

Page 17: ...umber plates are free from dirt snow and ice and are operational Proper position of mirrors seats and seat belts 3 29 3 36 3 44 Brake function at low speed particularly if the brakes are wet Starting...

Page 18: ...felt to engage If the vehicle is on a level surface or uphill slope engage first gear before switching off the ignition On an uphill slope turn the front wheels away from the kerb If the vehicle is o...

Page 19: ...stem Locks 3 158 Car Pass The Car Pass contains security related vehicle data and should therefore be kept in a safe place When the vehicle is taken to a workshop this vehicle data is needed in order...

Page 20: ...ery as soon as the range reduces Batteries do not belong in household waste They must be disposed of at an appropriate recycling collection point Remove screw and open battery compartment by inserting...

Page 21: ...Sliding side doors and the load compartment are also unlocked Press button c All doors and the load compartment are unlocked If no door is opened within approx 2 minutes after the vehicle has been unl...

Page 22: ...in and press button e briefly to lock the vehicle Load compartment Locking and unlocking load compartment with 2 button remote control Press button e or c once Load compartment is locked or unlocked L...

Page 23: ...g the key in the lock The other doors can be opened by pulling the interior handles Locking Push inside locking knob of all doors except driver s door Then close the driver s door and lock it from the...

Page 24: ...sliding side door can be locked from inside the vehicle with the interior lock switch Ensure the side door is fully closed and secure before driving the vehicle Power sliding door Opening With the par...

Page 25: ...n an emergency release the interior handle Using the handle manually slide the door backwards to open Maintenance It is the owner s responsibility to have the drive belt replaced after every 15000 cyc...

Page 26: ...n and the vehicle is parked on the roadside Make other road users aware of the vehicle by using a warning triangle or other equipment specified in the road traffic regulations The doors are retained i...

Page 27: ...doors press 0 on button 1 warning light on the rear door extinguishes Fault In the event of a fault in the system warning light 2 illuminates in conjunction with an acoustic alarm Have the cause of th...

Page 28: ...m activation If the hazard warning lights do not flash upon activation a door or the bonnet is not fully closed Deactivation Unlocking the vehicle or switching on the ignition deactivates the anti the...

Page 29: ...ash simultaneously The number and duration of alarm signals are stipulated by legislation If the vehicle battery is disconnected or its power supply is interrupted the alarm siren will be triggered Fi...

Page 30: ...shape of the mirror makes objects appear smaller which will affect the ability to estimate distances Manual adjustment Adjust mirrors by swivelling in required direction The lower mirrors are not adju...

Page 31: ...they are struck with sufficient force Reposition the mirror by applying slight pressure to the mirror housing Heated Operated by pressing the button on either system Heating functions with the engine...

Page 32: ...larly to children Keep a close watch on the windows when closing them Ensure that nothing becomes trapped in them as they move Switch on ignition to operate power windows Operate the switch for the re...

Page 33: ...Rear windows Sliding side windows Press catch and slide window to open Ensure catch engages when closing Press catch and slide window to open Ensure catch engages when closing Opening side windows Pu...

Page 34: ...ng functions with the engine running It is switched off automatically after a short time Climate control system 3 91 Electronic climate control system 3 93 Sun visors The sun visors can be folded down...

Page 35: ...34 Keys doors and windows Roof Glass panel Emergency exit In an emergency the glass can be broken Use the hammer to break the glass panel 3 32...

Page 36: ...position The upper edge of the head restraint should be at upper head level If this is not possible for extremely tall people set to highest position and set to lowest position for small people Heigh...

Page 37: ...far back against the backrest as possible Set the backrest rake so that it is possible to reach the steering wheel with arms slightly bent Maintain contact between shoulders and the backrest when tur...

Page 38: ...airbag deployment 9 Warning Never adjust seats while driving as they could move uncontrollably Seat positioning Pull handle slide seat release handle Suspension seat positioning Pull handle slide sea...

Page 39: ...ation and release lever Allow the seat to engage audibly Seat height Lever motion up seat higher down seat lower Suspension seat height Pull up front release lever up to adjust height of front part of...

Page 40: ...backrest Suspension seat lumbar support Adjust lumbar support to suit personal requirements Operate hand pump repeatedly located on underside of unit to increase firmness Press release button located...

Page 41: ...ff Seat heating is thermostatically controlled and switches off automatically when seat temperature is sufficient Control indicator in the button illuminates when the system is on not just when heatin...

Page 42: ...r seats Removal On some variants the cargo area can be increased by removing the rear seats Raise lever 1 on both sides of the seat the pins 2 visibly protrude to indicate that the seat is unlocked Mo...

Page 43: ...nts and that the locking catches are fully engaged Bus Removal Using the tool from the tool kit located in the glovebox turn levers to unlock the seat 1 Release the outboard fixing 2 Release the inboa...

Page 44: ...y shoes or sharp edged objects or trapped Prevent dirt from getting into the belt retractors Seat belt reminder X 3 75 Belt force limiters On the front seats stress on the body is reduced by the gradu...

Page 45: ...ky clothing prevents the belt from fitting snugly Do not place objects such as handbags or mobile phones between the belt and your body 9 Warning The belt must not rest against hard or fragile objects...

Page 46: ...depending on the scope of equipment When triggered the airbags inflate within milliseconds They also deflate so quickly that it is often unnoticeable during the collision 9 Warning If handled improper...

Page 47: ...d one in the instrument panel on the front passenger side These can be identified by the word AIR BAG There is also a warning label on the side of the instrument panel visible when the front passenger...

Page 48: ...ront airbag and side airbag systems for the front passenger seat have to be deactivated if a child restraint system is to be fitted on this seat The belt pretensioners and all driver airbag systems wi...

Page 49: ...estraint system Always comply with local or national regulations In some countries the use of child restraint systems is forbidden on certain seats 9 Warning When using a child restraint system on the...

Page 50: ...ic When the child restraint system is not in use secure the seat with a seat belt or remove it from the vehicle Note Do not stick anything on the child restraint systems and do not cover them with any...

Page 51: ...up to 10 kg or approx 10 months Group 0 up to 13 kg or approx 2 years U U2 U U U2 U2 Group I 9 to 18 kg or approx 8 months to 4 years U U2 U U U2 U2 Group II 15 to 25 kg or approx 3 to 7 years Group I...

Page 52: ...ss 2nd row seats Outer Centre Group 0 up to 10 kg or approx 10 months Group 0 up to 13 kg or approx 2 years U X Group I 9 to 18 kg or approx 8 months to 4 years U X Group II 15 to 25 kg or approx 3 to...

Page 53: ...years Group III 22 to 36 kg or approx 6 to 12 years U4 UF4 UF4 X 3 Move the front seat as far forward as possible to install a rear facing child seat then move back the seat in front in accordance wi...

Page 54: ...ht and age class in conjunction with three point seat belt UF Suitable for universal category forward facing restraint systems for use in this weight and age class in conjunction with three point seat...

Page 55: ...IL X X X Group I 9 to 18 kg D ISO R2 X IL X X X C ISO R3 X IL X X X B ISO F2 X IL IUF IL IUF X X B1 ISO F2X X IL IUF IL IUF X X A ISO F3 X IL IUF IL IUF X X IL Suitable for particular ISOFIX restraint...

Page 56: ...in the weight class 9 to 18 kg B1 ISO F2X Forward facing child restraint system for smaller children in the weight class 9 to 18 kg C ISO R3 Rear facing child restraint system for children of maximum...

Page 57: ...Permissible mounting location positions for ISOFIX child restraint systems are marked in the tables by IL and IUF Top tether fastening eyes Top Tether fastening eyes are located on the back of the sea...

Page 58: ...thrown around in the event of hard braking a sudden change in direction or an accident Instrument panel storage Storage compartments pockets and trays are located in the instrument panel A phone hold...

Page 59: ...n also be used to hold the portable ashtray unit 3 69 Front storage Three coat hooks are located on the cabin bulkhead The front door pockets contain bottle holders Folding passenger seatback The pass...

Page 60: ...passenger seat cushion pull the cushion forwards to gain access to the storage under the seat Overcab storage The total weight in this compartment must not exceed 35 kg Rear storage Bus Objects can b...

Page 61: ...at 30 Removable lashing eyes To reposition press down on the centre cap and slide to the desired position Ensure the lashing eye engages correctly in the recess Loading information 3 63 Cargo manageme...

Page 62: ...n the load rails before loading To release press down on the lock and slide the bar at the same time Maximum loading 100 daN 700mm Ratchet straps Using the appropriate ratchet straps objects can be se...

Page 63: ...be accommodated in the space under the front seats Underseat storage 3 59 First aid kit The first aid kit can be accommodated in the space under the front seats or in the overhead console A label is l...

Page 64: ...ed as far forward as possible If objects can be stacked the heavier objects should be placed at the bottom Secure objects with lashing straps attached to lashing eyes 3 60 Secure loose objects in load...

Page 65: ...creases the sensitivity of the vehicle to cross winds and has a detrimental effect on vehicle handling due to the vehicle s higher centre of gravity Distribute the load evenly and secure it properly w...

Page 66: ...83 Controls Steering wheel adjustment Unlock lever adjust steering wheel then engage lever and ensure it is fully locked Do not adjust steering wheel unless vehicle is stationary and steering wheel l...

Page 67: ...fotainment system manual Windscreen wiper washer Windscreen wiper K timed interval wipe 1 slow 2 fast Do not use if the windscreen is frozen Switch off in car washes Automatic wiping with rain sensor...

Page 68: ...irt and ice Windscreen washer Pull lever Washer fluid is sprayed onto the windscreen short pull wiper swipes once long pull wiper swipes for a few strokes Outside temperature A drop in temperature is...

Page 69: ...Infotainment system controls Further information is available in the Infotainment system manual Set time in Driver Information Centre Display the clock function by pressing either button repeatedly on...

Page 70: ...mply with the electromagnetic compatibility requirements laid down in DIN VDE 40 839 Do not connect any current delivering accessories e g electrical charging devices or batteries Caution Do not damag...

Page 71: ...e g steep inclines the vehicle speed may exceed the set limit Odometer Displays the recorded distance Trip odometer The trip odometer displays the distance travelled since the last reset Press either...

Page 72: ...operating temperature right area temperature too high Control indicator W illuminates if the temperature is too high 3 76 3 77 Caution If engine coolant temperature is too high stop vehicle switch off...

Page 73: ...n vary considerably When the remaining distance before the next service is less than 1800 miles or 2 months SERVICE IN appears in the Driver Information Centre When the distance reaches 0 miles or the...

Page 74: ...description applies to all instrument versions When the ignition is switched on most control indicators will illuminate briefly as a functionality test The control indicator colours mean red danger i...

Page 75: ...74 Instruments and controls Control indicators in the instrument cluster...

Page 76: ...tched on the control indicator illuminates briefly If it does not illuminate or illuminates whilst driving there is a fault in the airbag or pretensioner system The airbags and belt pretensioners may...

Page 77: ...mmediate assistance of a workshop Service vehicle soon A illuminates yellow Illuminates when the ignition is switched on and extinguishes shortly after the engine starts May illuminate in combination...

Page 78: ...omy Electronic Stability Program v flashes or illuminates yellow Illuminates for a few seconds when the ignition is switched on Flashing during driving The system is actively engaged Engine output may...

Page 79: ...s yellow Illuminates when level in fuel tank is too low Catalytic converter 3 108 Bleeding the diesel fuel system 3 133 Drain fuel filter Q illuminates yellow Illuminates when the ignition is switched...

Page 80: ...system is on Cruise control Speed limiter 3 117 Tachograph illuminates when there is a fault 3 83 Door open U illuminates red Illuminates when a door or the tailgate is open Vehicles with manual tran...

Page 81: ...with control indicator A Drive with caution and seek the assistance of a workshop To remove fault message press either button on the end of the wiper lever After a few seconds the message may disappe...

Page 82: ...in the Driver Information Centre If the vehicle speed briefly exceeds a set limit During closing of the power sliding door During activation and deactivation of alarm monitoring of vehicle inclinatio...

Page 83: ...nts of the fuel tank and the average consumption since the last reset The range will not display if control indicator Y is illuminated in the instrument cluster 3 78 The measurement can be restarted a...

Page 84: ...oltage has dropped too low the values stored in the trip computer will be lost Tachograph The tachograph is operated as described in the operating instructions supplied Observe regulations regarding u...

Page 85: ...ndicator P 3 78 Low beam control indicator 9 3 78 Automatic light control When the automatic light control function is switched on and the engine is running the system switches between daytime running...

Page 86: ...dazzling of oncoming traffic Turn knurled wheel to required position 0 Front seat occupied 4 Loaded up to permissible maximum weight Headlights when driving abroad The asymmetrical headlight beam exte...

Page 87: ...his will not happen when making a minor steering manoeuvre such as lane changing When lane changing move lever part way to first stop When released lever will spring back If the lever is moved past th...

Page 88: ...inside of the light covers may mist up briefly in poor wet and cold weather conditions in heavy rain or after washing The mist disappears quickly by itself to help switch on the headlights Interior l...

Page 89: ...ompartment lighting Load compartment lighting can be set to illuminate when the side and rear doors are opened or switched on constantly Operated by pressing the switch On constantly Controlled by the...

Page 90: ...Each reading light can then be operated individually and directed as required Lighting features Exit lighting Headlights come on for approx 1 minute after the vehicle is parked and the system is activ...

Page 91: ...90 Lighting This action can be repeated up to four times to a maximum period of 4 minutes The lighting is turned off immediately by turning the light switch to any position and returning to 7...

Page 92: ...the engine has reached normal operating temperature Fan speed Adjust the air flow by switching the fan to the desired speed Air distribution M to head area L to head area and foot well K to foot well...

Page 93: ...ntrol is set to maximal cooling while the ambient temperature is high an Autostop may be inhibited until the requested temperature in the passenger compartment has been reached If the climate control...

Page 94: ...fort Press AUTO button Open all air vents AC on Set desired temperature Temperature preselection Temperatures can be set to the desired value For reasons of comfort change temperature only in small in...

Page 95: ...y Rear heating system If the engine is switched off the rear compartment can be heated by the additional heating through low level vents By programming values using the control panel the user can adju...

Page 96: ...switched on Press P button the appropriate number of times to select the desired stored programme Press the m or n buttons briefly the programming time flashes in the display Using the m or n buttons...

Page 97: ...front passenger compartment With the front passenger compartment air conditioning system switched on adjust the air flow to select the desired speed Ensure the air vents are open when in use to preven...

Page 98: ...xiliary heater once a month Control units The timer or remote control unit turns the system on and off and is used to programme specific departure times Timer 1 X Activation button Switches the contro...

Page 99: ...w battery is correctly installed with the positive side facing the positive terminals Replace the cover securely Dispose of old batteries in accordance with environmental regulations Batteries do not...

Page 100: ...P in the menu bar and confirm Select desired preset memory number 1 2 or 3 and confirm Select day and confirm Select hour and confirm Select minutes and confirm Select Y or x and confirm If necessary...

Page 101: ...vents Adjustable air vents At least one air vent must be open while cooling is on in order to prevent the evaporator from icing up due to lack of air movement Centre air vents Press the vent to open...

Page 102: ...e Air conditioning regular operation In order to ensure continuously efficient performance cooling must be operated for a few minutes once a month irrespective of the weather and time of year Operatio...

Page 103: ...er steering assist and vehicle speed is reduced Stop start system 3 104 Pedals To ensure the pedal travel is uninhibited there must be no mats in the area of the pedals Power steering Never leave the...

Page 104: ...key to position M for preheating until control indicator N extinguishes from the Driver Information Centre Turn key to position D and release The increased engine speed automatically returns to normal...

Page 105: ...the exhaust emission When conditions allow it switches off the engine as soon as the vehicle is at low speed or standstill e g at a traffic light or in a traffic jam It starts the engine automaticall...

Page 106: ...an Autostop the brake vacuum is sufficient the vehicle has moved since the last Autostop the diesel particle filter self cleaning function is in progress An Autostop may be less available as the ambie...

Page 107: ...active audio sound may briefly be reduced or broken during restart Warning chimes 3 81 Parking Do not park the vehicle on an easily ignitable surface The high temperature of the exhaust system could...

Page 108: ...ht Indicator light will flash intermittently while height adjustment is in progress and illuminates when complete Handle with care protect from moisture and high temperatures and avoid unnecessary ope...

Page 109: ...e vehicle Diesel particle filter The diesel particle filter system filters harmful soot particles out of the exhaust gases The system includes a self cleaning function that runs automatically during d...

Page 110: ...the accelerator until Z stops flashing and is steadily illuminated Contact a workshop immediately Malfunction indicator light 3 76 Manual transmission To engage reverse with the vehicle stationary dep...

Page 111: ...y and the engine can be started There may be a slight delay Selector lever Always move the selector lever in the appropriate direction as far as it will go Upon release it automatically returns to the...

Page 112: ...engthy period e g in traffic jams When the vehicle is parked and the driver s door is opened a warning chime will sound if neutral is not selected or the foot brake has not been depressed Engine braki...

Page 113: ...es Winter mode V Activate the Winter mode if you have problems starting off on a slippery road surface Activation Press the V button Control indicator V is shown in the transmission display The transm...

Page 114: ...The clutch is not disengaged if there is an interruption of the power supply when a gear is engaged The vehicle cannot move If the battery is discharged start the vehicle using jump leads 3 155 If th...

Page 115: ...brake system remains operational but without ABS regulation 9 Warning If there is a fault in the ABS the wheels may be liable to lock due to braking that is heavier than normal The advantages of ABS a...

Page 116: ...essary regardless of the type of road surface or tyre grip by preventing the drive wheels from spinning As soon as the drive wheels starts to spin engine output is reduced and the wheel spinning the m...

Page 117: ...d the wheels are braked individually This considerably improves the driving stability of the vehicle on slippery road surfaces ESP Plus is operational as soon as the ignition is switched on and contro...

Page 118: ...in speeds of 20 mph and above Deviations from the stored speeds may occur when driving uphill or downhill For safety reasons the cruise control cannot be activated until the foot brake has been operat...

Page 119: ...he speed is saved until the ignition is switched off Increase speed With cruise control active the vehicle speed can be increased continuously or in small increments by holding down or tapping switch...

Page 120: ...message appears in the Driver Information Centre Accelerate to the desired speed and press switch or The current speed is recorded The vehicle can be driven normally but it will not be possible to exc...

Page 121: ...cle and obstacles It is the driver however who bears full responsibility for parking The system consists of four ultrasonic parking sensors in the rear bumper Note Attached parts in the detection area...

Page 122: ...3 seconds with the ignition on and reverse gear engaged Control indicator in the button illuminates continuously The system is deactivated and will not operate When reverse gear is selected no acoust...

Page 123: ...into take risks when reversing Failure to use proper care when reversing may result in damage to the vehicle injury or death Always check the outside rearview mirrors and glance over your shoulder bef...

Page 124: ...ide of the vehicle The fuel filler flap can only be opened if the vehicle is unlocked and the door is opened Open the fuel filler flap by hand Remove the fuel filler cap by turning it anti clockwise T...

Page 125: ...all However do not do so if a stabiliser which acts on the coupling ball is being used to reduce snaking movements For trailers with low driving stability the use of a stabiliser is recommended A maxi...

Page 126: ...ding the trailer The maximum permissible vertical coupling load is specified on the towing equipment identification plate and in the vehicle documents Always aim for the maximum load especially in the...

Page 127: ...g Select neutral MTA N Depress the clutch pedal Press switch on the instrument panel Release clutch pedal The engine idle speed increases to 1 200 rpm If the system does not operate repeat the procedu...

Page 128: ...arried out if the vehicle is to be stored for several months Wash and wax the vehicle Have the wax in the engine compartment and underbody checked Clean and preserve rubber seals Change engine oil Dra...

Page 129: ...this work to an authorised recycling centre Vehicle checks Performing work 9 Warning Only perform engine compartment checks when the ignition is off The cooling fan may start operating even if the ig...

Page 130: ...the correct specification of oil is used Recommended fluids and lubricants 3 162 Check with the vehicle on a level surface The engine must be at operating temperature and switched off for at least 10...

Page 131: ...miles after this running in period consult a workshop Capacities 3 181 Engine oil level monitor 3 71 Fit the cap on straight and tighten it Engine coolant The coolant provides freeze protection down t...

Page 132: ...suitable quantity of windscreen washer fluid which contains antifreeze Brakes A squealing noise or illumination of brake pad wear control indicator F indicates that the brake lining is at its minimum...

Page 133: ...point Laying up the vehicle for more than 4 weeks can lead to battery discharge Disconnect the clamp from the negative terminal of the vehicle battery Ensure the ignition is switched off before conne...

Page 134: ...ngine oil change Place a container underneath the filter housing Loosen the knurled screws on the filter cover and on the lower part of the filter by approx one turn to drain off the water The filter...

Page 135: ...system seek the assistance of a workshop Wiper blade replacement Wiper blades on the windscreen Lift wiper arm press retaining clip towards wiper arm and detach wiper blade Bulb replacement Switch off...

Page 136: ...ithdraw bulb from reflector housing 5 Renew bulb and secure with spring clip 6 Reattach wiring connector to bulb 7 Replace headlamp protective cover Low beam 1 Remove headlamp protective cover 2 Detac...

Page 137: ...ce headlamp protective cover Sidelights 1 Remove protective cover 2 Detach wiring connector from bulb 3 Rotate bulb holder anti clockwise to disengage 4 Withdraw bulb holder from reflector housing 5 D...

Page 138: ...4 Withdraw bulb holder from reflector housing 5 Detach bulb from bulb holder and renew the bulb 6 Insert the bulb holder engaging the two lugs in the reflector housing and rotate clockwise to secure...

Page 139: ...e cover Tail lights Rear brake tail turn signal reverse and fog tail lights 1 Remove the upper and lower trim panels from the rear pillar 2 Unscrew the two nuts from the locating pins on the rear of t...

Page 140: ...rear of the lamp assembly 13 Install the upper and lower trim panels to the rear pillar Side turn signal lights 1 Push the lamp assembly to the right and pull at the left hand side of the lamp assemb...

Page 141: ...wiring connector from lamp assembly 5 Remove bulb holder from lamp assembly and renew bulb 6 Install bulb holder in lamp assembly and reattach wiring connector to lamp assembly 7 Replace lamp assembl...

Page 142: ...2 Detach wiring connector from lamp assembly 3 Remove lens cover and renew bulb 4 Reattach wiring connector and reinstall lamp assembly Front door panel light 1 Remove lamp assembly using a flat blad...

Page 143: ...panel behind the trim panel in the engine compartment located below the coolant expansion tank Before replacing a fuse turn off the respective switch and the ignition A blown fuse can be recognised by...

Page 144: ...withdraw fuse Engine compartment fuse box Located below the coolant expansion tank Some circuits may be protected by several fuses Due to restricted accessibility have fuses replaced by a workshop Sym...

Page 145: ...ment panel U Central locking O Turn signals rear fog lights body control module DIAG Diagnostic connector u ABS Electronic stability program d Interior lights brake lights Z Body control module STOP B...

Page 146: ...ing eye are contained in a unit stowed under the front seat Vehicles with Rear wheel drive A hydraulic jack and a set of extension pieces for use with the jack are also included To access this unit sl...

Page 147: ...5 R 16 C 109 R 215 Tyre width mm 65 Cross section ratio tyre height to tyre width R Belt type Radial RF Type RunFlat 16 Wheel diameter inches C Cargo or commercial use 88 Load index e g 109 is equival...

Page 148: ...ed by markings on the sidewall Tyres age even if they are not used We recommend tyre replacement every 6 years Changing tyre and wheel size If tyres of a different size than those fitted at the factor...

Page 149: ...hen travelling on roads that are free of snow they may only be used for brief periods since they are subject to rapid wear on a hard road and may snap The use of tyre chains is not permitted on the te...

Page 150: ...the compressor 3 Screw the compressor air hose to the connection on the sealant bottle 4 Fit the sealant bottle into the retainer on the compressor Set the compressor near the tyre in such a way that...

Page 151: ...e is obtained switch off the compressor If the prescribed tyre pressure is not obtained within 10 minutes remove the tyre repair kit Move the vehicle one tyre rotation approx 2 metres Reattach the tyr...

Page 152: ...rd or the compressor becomes hot turn compressor off for at least 30 minutes The built in safety valve opens at a pressure of 7 bar 102 psi Note the expiry date of the kit After this date its sealing...

Page 153: ...their threads before mounting the wheel 9 Warning Do not grease wheel bolt wheel nut and wheel nut cone 1 Remove the wheel cover using the hook supplied Vehicle tools 3 145 2 Install the wheel wrench...

Page 154: ...ach wheel bolt nut in a crosswise sequence Tightening torque is 172 Nm Front wheel drive 235 Nm Rear wheel drive with twin rear wheels 264 Nm Rear wheel drive with single rear wheels 9 Refit wheel cov...

Page 155: ...wheel from the cable Twin rear wheel vehicles have an additional mounting plate attached to the spare wheel Before using the wheel undo the nut and remove the mounting plate When reinstalling a spare...

Page 156: ...tremely careful when starting with jump leads Any deviation from the following instructions can lead to injuries or damage caused by battery explosion or damage to the electrical systems of both vehic...

Page 157: ...e started without the need to access the battery inside the vehicle The jump start terminal is located in the engine compartment and identified by a sign on the red insulating cover Lift the red insul...

Page 158: ...the vehicle tools 3 145 Disengage the cover using a suitable tool and remove Screw the towing eye clockwise into the front towing point and tighten fully using the wheel wrench Attach a tow rope or be...

Page 159: ...xcessive tractive force can damage the vehicle Appearance care Exterior care Locks The locks are lubricated at the factory using a high quality lock cylinder grease Use de icing agent only when absolu...

Page 160: ...astic Do not use any abrasive or caustic agents do not use an ice scraper and do not clean them dry Polishing and waxing Wax the vehicle regularly at the latest when water no longer beads Otherwise th...

Page 161: ...luding the instrument panel fascia and panelling with a dry cloth or interior cleaner The instrument panel should only be cleaned using a soft damp cloth Clean fabric upholstery with a vacuum cleaner...

Page 162: ...ired every 25 000 miles or after 2 years whichever occurs first unless otherwise indicated by the service display Service intervals Bus only Maintenance of your vehicle is required every 20 000 miles...

Page 163: ...iscosity when selecting which engine oil to use The oil quality ensures e g engine cleanliness wear protection and oil aging control whereas viscosity grade gives information on the oil s thickness ov...

Page 164: ...ife coolant LLC antifreeze approved for the vehicle consult a workshop The system is factory filled with coolant designed for excellent corrosion protection and frost protection down to approx 28 C Th...

Page 165: ...Vehicle identification Vehicle Identification Number The Vehicle Identification Number VIN is visible through the windscreen The VIN is also displayed behind a removable plastic cover on the front ri...

Page 166: ...trim code The combined total of front and rear axle loads must not exceed the permissible gross vehicle weight For example if the front axle is bearing its maximum permissible load the rear axle can o...

Page 167: ...ngine oil quality ACEA C3 once between each oil change In case dexos quality is unavailable in International countries you may use the oil qualities listed below Engine oil quality GM LL A B 025 ACEA...

Page 168: ...er code M9T M9T M9T Number of cylinders 4 4 4 Piston displacement cm3 2299 2299 2299 Engine power kW brake horse power 74 100 92 125 107 146 at rpm 3500 3500 3500 Torque Nm 285 310 350 at rpm 1250 200...

Page 169: ...ht Kerb weight3 4 Van Front wheel drive L1 H1 2800 1806 3300 1811 3500 1816 H2 2800 1834 3300 1839 3500 1844 L2 H2 3300 1885 3500 1890 H3 3300 1921 3500 1931 L3 H2 3500 1970 H3 3500 2010 3 Kerb weight...

Page 170: ...ding to type approval including all fluids vehicle tools and a 90 fuel load Excludes the weight of the driver and deletable options e g spare wheel bulkhead and sliding side door Final weight may vary...

Page 171: ...heel drive L2 H1 3500 1686 L3 H1 3500 1707 3 Kerb weight and gross vehicle weight increase on models fitted with bad road equipment package refer to identification plate 4 Minimum vehicle weight accor...

Page 172: ...1887 L3 H1 3500 1915 3 Kerb weight and gross vehicle weight increase on models fitted with bad road equipment package refer to identification plate 4 Minimum vehicle weight according to type approval...

Page 173: ...900 2493 3 Kerb weight and gross vehicle weight increase on models fitted with bad road equipment package refer to identification plate 4 Minimum vehicle weight according to type approval including al...

Page 174: ...3500 3500 Size L1 L2 L3 Length mm 5048 5548 6198 Width without mirrors mm 2070 2070 2070 Width with mirrors mm 2470 2470 2470 Height unladen without antenna mm H1 2303 H2 2496 25007 2496 24997 2488 H3...

Page 175: ...mm 6198 6198 6848 Width without mirrors mm 2070 2070 2070 Width with mirrors mm 2470 2470 2470 Height unladen without antenna mm H2 25278 25499 2549 2557 H3 27868 28159 2815 2808 Wheelbase mm 3682 36...

Page 176: ...e weight 2800 3500 2800 3500 Size L1 L2 Length mm 5048 5548 Width without exterior mirrors mm 2020 2020 Width with mirrors mm 2470 2470 Height unladen without antenna mm H1 2303 H2 2502 Wheelbase mm 3...

Page 177: ...3 5819 6192 6842 Width without mirrors mm 2070 2070 2070 2070 2070 2070 2070 Width with mirrors mm 2470 2470 2470 2470 2470 2470 2470 Height unladen without antenna mm H1 2265 2258 2284 2276 2400 2283...

Page 178: ...5643 6293 6192 6842 Width without mirrors mm 2070 2070 2070 2070 2070 2070 Width with mirrors mm 2470 2470 2470 2470 2470 2470 Height unladen without antenna mm H1 2272 2263 2295 2285 2283 2273 Wheelb...

Page 179: ...s vehicle weight 3500 3500 Size L2 L3 Length mm 5530 6180 Width without mirrors mm 2070 2070 Width with mirrors mm 2470 2470 Height unladen without antenna mm H1 2270 2264 H2 2463 2457 Wheelbase mm 36...

Page 180: ...rive Gross vehicle weight 3900 4500 Size L3 L4 Length mm 6198 6848 Width without mirrors mm 2070 2070 Width with mirrors mm 2470 2470 Wheelbase mm 4332 4332 Height unladen without antenna mm H2 2488 H...

Page 181: ...500 3500 3500 3500 Maximum rear door aperture height mm 1820 1820 1820 1820 Rear door aperture width at floor mm 1580 1580 1580 1580 Maximum load area height mm 1894 2144 1894 2144 Maximum load area w...

Page 182: ...m 1580 1580 1580 1580 1580 1580 Maximum load area height mm 1798 1798 2048 2048 1798 2048 Maximum load area width mm 1765 1765 1765 1765 1765 1765 Width between wheel arches mm 1380 1080 1380 1080 108...

Page 183: ...l drive with single rear wheels Tyre pressure with full load14 Engine Gross Vehicle Weight Tyre Front kPa bar psi Rear kPa bar psi M9T 3500 235 65 R16 C 360 3 6 52 450 4 5 65 Rear wheel drive with twi...

Page 184: ...unctions and defects in important system components Vehicle reactions in particular driving situations e g inflation of an airbag activation of the stability regulation system Environmental conditions...

Page 185: ...cle location in emergency cases allow the transmission of particular vehicle data from the vehicle Radio Frequency Identification RFID RFID technology is used in some vehicles for functions such as ig...

Page 186: ...Customer information 185...

Page 187: ...ys 69 Automatic light control 84 Automatic locking 22 Auxiliary heater 96 B Battery 132 Battery jump starting 155 Belts 43 Bonnet 128 Brake assist 115 Brake fluid 131 162 Brake pad wear 76 Brakes 113...

Page 188: ...on 165 Engine oil 129 162 166 Engine oil level monitor 71 Engine oil pressure 77 Event data recorders 183 Exhaust gases 108 Exit lighting 89 Exterior care 158 Exterior light 78 Exterior lighting 12 Ex...

Page 189: ...109 Manual transmission automated 110 Manual windows 31 Messages 80 Mirror adjustment 8 Mirrors 29 31 Misted light covers 87 N New vehicle running in 102 Number plate light 140 O Octane rating 167 Od...

Page 190: ...chograph 79 83 Tachometer 70 Tail lights 138 Technical data 167 Three point seat belt 44 Tools 145 Top tether fastening eyes 56 Towing another vehicle 158 Towing a trailer 124 Towing equipment 125 Tow...

Page 191: ...rning triangle 62 Washer and wiper systems 14 Washer fluid 131 Washing the vehicle 158 Wheel changing 151 Wheel covers 147 Wheels and tyres 146 Windows 31 Windscreen wiper washer 66 Winter tyres 146 W...

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