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ISO 9001

EN 29001

 

Installation, Operating, and Maintenance Instructions 

Series 64.1

 

 

 

 

 

VAT Vakuumventile AG, CH-9469 Haag, Schweiz 

Tel ++41 81 771 61 61   Fax ++41 81 771 48 30   Email [email protected]   http://www.vatvalve.com

 

283681EB

 

2011-03-18 

1/19 

 

 

Adaptive Pressure Controller 

PM-4 & 5 for Gate Valve Control System 

 
This manual is valid for product with the  
product identification number

 

FABR. NO. 641PM - . 6 . . - . . . . 
 

configured with Software Version 

64PM.3I.00

 

 

 

 

 

 

The product identification is specified on the rear panel of each PM controller: 
 

Made in Switzerland in 20 . . 

Patented 

641P . . - . . . . - . . . .

 

 

 
 

 

 
Read these «Installation, Operating and Maintenance Instructions» (IOMI) and the enclosed  
«General Safety Instructions» carefully before you start any other action. 
 

 

Table of content 

 

1

 

Intended Use of Product .......................................................................................................................... 2

 

1.1

 

Technical Data................................................................................................................................. 2

 

2

 

Installation ............................................................................................................................................... 2

 

2.1

 

Content of VAT PM Controller Delivery ............................................................................................ 2

 

2.2

 

Hardware Installation ....................................................................................................................... 2

 

2.3

 

PM Configuration (setup sequence) ................................................................................................. 4

 

3

 

Operation ................................................................................................................................................ 5

 

3.1

 

Local Mode (PM-4 with Service Box only) ........................................................................................ 5

 

3.2

 

Remote Mode (PM-5 if Interface installed only) ................................................................................ 5

 

3.3

 

Power Failure / Power Failure Option (PFO)..................................................................................... 5

 

4

 

Preventive Maintenance .......................................................................................................................... 6

 

4.1

 

Battery for SRAM ............................................................................................................................. 6

 

4.2

 

Preventive Maintenance (SRAM IC3) ............................................................................................... 6

 

4.3

 

Preventive Maintenance for SRAM Battery only ............................................................................... 7

 

4.4

 

Power-fail battery ............................................................................................................................. 9

 

5

 

Spare Parts / Retrofit Options ................................................................................................................ 10

 

6

 

Trouble Shooting ................................................................................................................................... 10

 

7

 

Repairs.................................................................................................................................................. 11

 

8

 

Warranty ............................................................................................................................................... 11

 

9

 

Engineering Information......................................................................................................................... 12

 

9.1

 

Wiring of Connectors ..................................................................................................................... 12

 

9.2

 

RS485 Interface............................................................................................................................. 14

 

9.3

 

User Information and Recommendations........................................................................................ 19

 

 

PM-5 

PM-4 

Summary of Contents for 64.1 Series

Page 1: ...enance Instructions IOMI and the enclosed General Safety Instructions carefully before you start any other action Table of content 1 Intended Use of Product 2 1 1 Technical Data 2 2 Installation 2 2 1...

Page 2: ...ranges specified below 1 1 Technical Data Mains voltage 100 240 VAC 10 50 60 Hz Temperature 0 50 C Sensor input signal 0 10 VDC max Sensor power supply 15 VDC 5 1400 mA max total current for sensor 1...

Page 3: ...er 9 1 2 Connector for mains 5 Interface cable wiring information see chapter 9 1 3 Connector for RS485 interface 6 Sensor 1 standard and 2 option 7 Cable for sensor 1 and 2 wiring information see cha...

Page 4: ...higher than 1 of sensor full scale Evacuate process chamber to high vacuum When the base pressure is reached send RS485 command 000Z CR LF 9 2 4 RS485 Control commands Disable ZERO function in SENSOR...

Page 5: ...t value Store the set point value by pressing one of the four SET POINT keys for at least 2 seconds Freeze valve position interrupt pressure control While in PRESSURE MODE press F1 key to interrupt pr...

Page 6: ...ontrollers PM 2 3 PM 4 5 and PM 7 7E PM Controller with previous SRAM IC3 version see chapter 4 2 PM Controller with actual SRAM version see chapter 4 3 IC3 SRAM IC3 Socket Part No Part No SRAM batter...

Page 7: ...for battery pack disconnect connector of battery pack install new battery pack and install connector for battery pack Reattach covers Attach new label and mark on label new expiration date 5 years af...

Page 8: ...tile AG CH 9469 Haag Schweiz Tel 41 81 771 61 61 Fax 41 81 771 48 30 Email reception vat ch http www vatvalve com 283681EB 2011 03 18 8 19 4 Remove cover plate 5 Remove the battery carefully from the...

Page 9: ...tenance Instructions Series 64 1 VAT Vakuumventile AG CH 9469 Haag Schweiz Tel 41 81 771 61 61 Fax 41 81 771 48 30 Email reception vat ch http www vatvalve com 283681EB 2011 03 18 9 19 4 4 Power fail...

Page 10: ...urrounding temperature is not higher than 30 C A significant decrease is directly linked with higher temperatures The following diagram shows the influence on life time at various ambient temperatures...

Page 11: ...is closed and does not respond to RS 485 or keyboard commands Logic CLOSE input on RS 485 interface is active Pressure reading is wrong Negative pressure reading Confirm that sensor setup is correct...

Page 12: ...d or replacements made in accordance with the instructions provided by VAT The foregoing warranty shall not apply to any product or component that has been repaired or altered by anyone other than an...

Page 13: ...or signal 8 Sensor signal 10 15 VDC max 5 1400 mA max 12 0 VDC 14 15 VDC max 5 1400 mA max total current for both sensors is 1400mA Mind Do not connect other Pins than indicated in the table above Rec...

Page 14: ...t Valve opens when contact PIN 17 to 23 is closed Logic inputs CLOSE valve and OPEN valve are executed in REMOTE and LOCAL operation These signals have priority CLOSE is higher than OPEN and they are...

Page 15: ...2 nd acknowledgement Answer enabled disabled Immediately after receipt of the command the PM controller will send an acknowledgement that the command has been received Please refer to section 9 2 2 R...

Page 16: ...d by one or two acknowledgements 1st acknowledgement Confirmation that command has been received within a maximum of 40 ms 2nd acknowledgement If enabled confirmation that command has been executed Lo...

Page 17: ...0 CR LF up to 100 1 1000 10 Pressure command S Standard command xxxx 0000 to 1000 Pressure in 1 1000 of full scale 000S 00xxxx CR LF 000S CR LF 000S CR LF 000S 000119 CR LF 119 1 1000 of sensor full s...

Page 18: ...E Self test 000T CR LF 000T ____OK CR LF 000T PAR ER CR LF 000T ROM ER CR LF memory o k parameter error EPROM error see section 6 Trouble Shooting if PAR ER or ROM ER appears Sensor zero offset in 1 1...

Page 19: ...Position Mode only 2 pressure display in Torr d Gain Factor 0 1 00 1 1 33 2 1 78 3 2 37 4 3 16 5 4 22 6 5 62 7 7 50 8 0 1 9 0 13 A 0 18 B 0 23 C 0 32 D 0 42 E 0 56 F 0 75 0 Gain factor 1 00 e Sensor T...

Page 20: ...mode or with S Command Pressure control starts after PRESSURE MODE and a SET POINT is selected or after a pressure control command is sent to the PM controller 9 3 2 How to optimize sensor signal res...

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