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OPERATION 

Series 075

 

16/29 

Edition 2014-08-20 

601899EC

 

5.5 

Trouble shooting 

 

Failure 

Check 

Action 

See 

 

Leak at gate 

Check seals and 
sealing surfaces 

Clean sealing surfaces  

Product data sheet 

 

Damage of gate 

Replace gate 

«6.4 Replacement 
of gate»

 

 

Seal 
compression of 
gate 

Check compressed air 

Product data sheet 
and dimensional 
drawing 

 

Door cannot be 
operated 

Connection of air 
lines 

Check compressed air lines 

Product data sheet 
and dimensional 
drawing 

 

Connection of 
power 

Check power lines 

Product data sheet 
and dimensional 
drawing 

 

Gate slides at 
chamber wall 

Installation and 
initial command 

1.  Move door to open 

position 

2.  Attach door to chamber 
3.  Connect air to “OPEN”-

port” only. 

4.  Block port “P” so no air 

can leave this port 

5.  Connect air tubing to “P-

port” and apply CDA to 
this port 

6.  Move door to “CLOSED”-

position 

Product data sheet 
and dimensional 
drawing 

 

Compressed air 

Check compressed air 
pressure, requirement:  
4 – 7 bar 

 

Air tubing 

Check correct length and 
diameter of compressed air 
supply tubing.  

 

Connection of air 
lines 

Check compressed air lines 

Table 5-1 

 

If you need any further information, please contact one of our service centers. You will find 
the addresses on our website www.vatvalve.com. 

Summary of Contents for 075 Series

Page 1: ...ng Maintenance Instructions 601899EC Edition 2014 08 20 Door L VAT with double acting pneumatic actuator Series 075 50 336 mm 1 97 13 23 This manual is valid for the following product ordering numbers...

Page 2: ...duplicated or distributed without written permission from VAT Offenders are liable to pay damages The original VAT firmware and updated state of the art versions of the VAT firmware are intended for u...

Page 3: ...4 1 Unpacking 10 4 2 Installation into the system 11 4 3 Compressed air connection 12 4 4 Electrical connection 12 4 5 Initial operation 13 5 Operation 14 5 1 Normal operation 15 5 2 Operation under...

Page 4: ...Series 075 4 29 Edition 2014 08 20 601899EC 10 Disposal 27 11 Spare parts 28...

Page 5: ...t for clean and dry vacuum applications only Other applications are only allowed with the written permission of VAT 1 3 Used abbreviations Abbreviation Description ATM Atmospheric CDA Compressed dry a...

Page 6: ...ion Operating Maintenance Instructions are an integral part of a comprehensive documentation belonging to a complete technical system They must be stored together with the other documentation and acce...

Page 7: ...WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage Only qualified personnel are allowed to carry out the described work 2 4 Safety labels Label Part No L...

Page 8: ...4 08 20 601899EC 3 Design and Function 3 1 Design Door type V Actuator body mounted to bottom of chamber Door type U Actuator body mounted to chamber wall Figure 3 1 26 Actuator body 70 O ring 42 Posi...

Page 9: ...orizontal actuators The vertical cylinders move from open to closed position in the vertical direction The horizontal actuators move the gate from the open position to the closed position in horizonta...

Page 10: ...upplied product is in accordance with your order Inspect the quality of the supplied product visually If it does not meet your requirements please contact VAT immediately Store the original packaging...

Page 11: ...tability Product may get damaged when actuated at this stage Do not operate before product is installed completely into the vacuum system NOTICE Wrong tightening torque Door and screws may get damaged...

Page 12: ...ly oiled air only Admissible air pressure range see product data sheet 1 Connect compressed air according to the product data sheet and dimensional drawing 4 4 Electrical connection WARNING Product in...

Page 13: ...et jammed and severely injured Keep human body parts away from movable parts L movement requires initializing of compressed air system The door command must be set to open at first This will pressuriz...

Page 14: ...ts may get jammed and severely injured Do not operate before product is installed completely into the vacuum system Until actuation of the door keep human body parts away from movable parts During ope...

Page 15: ...ed air system The door command must be set to open at first This will pressurize the pneumatic system and ensure the proper L movement during the following closing cycles Proper function of internal n...

Page 16: ...a sheet and dimensional drawing Gate slides at chamber wall Installation and initial command 1 Move door to open position 2 Attach door to chamber 3 Connect air to OPEN port only 4 Block port P so no...

Page 17: ...nd severely injured Keep human body parts away from movable parts 6 1 Maintenance intervals Under clean operating conditions the product does not require any maintenance during specified lifetime Infl...

Page 18: ...1 on page 8 1 Vent chambers 2 Open the door 3 Disconnect compressed air 4 Disconnect electrical power supply 5 Remove the 4 set screws 68 on the back of the pressure plate 6 Remove pressure plate asse...

Page 19: ...ator service kit into the appropriate grooves 14 Clean and lubricate the pneumatic cylinder walls in the actuator body 15 Assemble the door in reverse order Make sure that both O rings 70 are in the c...

Page 20: ...he pressure plate 6 While pulling the pressure plate from the shafts make sure that the 2 O rings 70 stay on the shaft or put them back in position right after removing the plate 7 Remove the 3 screws...

Page 21: ...Nm These 4 screws have to be tightened step by step cross wise to evenly distribute force on the pressure bar Make sure that the tips of the set screws fit into the 90 countersunk in the shafts Durin...

Page 22: ...pairs may only be carried out by the VAT service staff In exceptional cases the customer is allowed to carry out the repairs but only with the prior consent of VAT Please contact one of our service ce...

Page 23: ...rry out the described work WARNING Hazardous components Human body parts may get jammed and severely injured Before dismounting the product disconnect compressed air supply disconnect electrical power...

Page 24: ...r Pay attention to the safety instructions 8 2 Storage NOTICE Wrong storage Inappropriate temperatures and humidity may cause damage to the product Door must be stored at relative humidity between 10...

Page 25: ...he valve to VAT NOTICE Inappropriate packaging Product may get damaged if inappropriate packaging material is used Always use the original packaging material and handle product with care When returnin...

Page 26: ...inal packaging material VAT disclaims any liability for damages resulting from inappropriate packaging 9 2 Transport NOTICE Inappropriate packaging Product may get damaged if inappropriate packaging m...

Page 27: ...Series 075 DISPOSAL 601899EC Edition 2014 08 20 27 29 10 Disposal WARNING Harmful substances Environmental pollution Discard products and parts according to the local regulations...

Page 28: ...ose that need to be replaced by the VAT service staff Table 11 1 only contains spare parts that may be replaced by the customer If you need any other spare parts please contact one of our service cent...

Page 29: ......

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