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11 The suction or discharge lines are obstructed or clogged

locate the obstructed or clogged area and clean

14.2

The pump does not deliver liquid

12 The pump is not primed

see the points listed under 15.1

13 The head required by the system is greater than the rated head of the pump

revise the system design or re-select the pump

14 Excessive friction losses in the suction line

revise the distribution of elbows, valves, restrictions etc.; if necessary increase the diameter of the pipework

15 The impeller is clogged by foreign objects

disassemble the casing and remove the foreign objects

16 The suction or discharge lines are obstructed or clogged

locate the obstructed or clogged area and clean

14.3

The pump does not have sufficient capacity

17 Air leaks in the suction line

check that the couplings are airtight and inspect the suction line

18 The impeller and/or wear plate are worn

they should be replaced by disassembling the pump as described in paragraphs 14.2 and 14.3

19 The diameter of the suction line is too small

replace the suction line
Check the other possible causes in paragraph 15.2

14.4

The pump does not provide enough pressure

20 The viscosity of the liquid is higher than expected

contact the manufacturers after measuring the viscosity; for centrifugal pumps this should not exceed 50 cSt
Check other possible causes: see point 5 of paragraph 15.1 and paragraph 15.2

14.5

The pump absorbs too much power

21 The rotation speed is too high

check the correct rotation speed

22 The pump operates under conditions which are different for those specified

check the operating conditions of the pump and compare them to those on the pump name plate

23 The density of the liquid is higher than specified

measure the density (or specific gravity) of the liquid and compare it to the agreed figure

24 Incorrect alignment of the unit

check that the unit is correctly aligned as described in paragraph 11

25 Friction inside the pump between the rotating and non rotating components

remove the pump casing as described in paragraph 14.2 and check if there are signs of rubbing on the surfaces

26 Foreign bodies trapped in the impeller

remove the pump casing as described in paragraph 12.2 and remove the foreign bodies

14.6

The pump vibrates and is noisy

27 The pump is operating at too low a capacity

check the settings of the valves in the system and the readings on the pressure and vacuum gauges

28 The pump or the pipework are not well fixed

check that the pipework is correctly clamped

29 The pump cavitates

see paragraph 13.1.2
Check the possible causes in paragraph 13.1.1

30 Foreign bodies trapped in the impeller

remove the pump casing as described in paragraph 14.2 and remove the foreign bodies

14.7

The pump jams

31 Mechanical breakdown

check the shaft, flexible coupling, motor or engine, pulleys and belts, gear boxes etc. for breakages

32 Foreign bodies jammed inside the pump

remove the pump casing as described in paragraph 14.2 and remove the foreign bodies

14.8

The bearings have a short lifetime

33 Lack of lubrication

lubricate the bearings as described in paragraph 14.8

34 Foreign bodies in the bearings

change the bearings as described in paragraph 14.9

35 The bearings are rusted

change the bearings as described in paragraph 14.9

14.9

The mechanical seal leaks

36 TW type seal

this type of seal is suitable for pumping dirty liquids or liquids containing abrasive particles or petroleum products at temperatures up to
110°C; grease every 500 hours through the grease nipple until grease comes out behind the seal. If well lubricated, this seal can run dry
for 2 minutes. If the seal leaks during operation, it must be replaced (see paragraph 14.5)

37 T type seal

this seal does not require maintenance. If it leaks, replace it (see paragraph 14.5)

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Summary of Contents for J

Page 1: ...Instructions for the installation use and maintenance of self priming centrifugal pumps J J J J GB...

Page 2: ...ours before delivery and the performance has been checked and certified within acceptable limits If the instructions for use and maintenance are observed the pump will give full performance for a long...

Page 3: ...chanical seal T TW T4W 8 13 6 Replacing the mechanical seal TCW TC8W cartridge seals 9 13 7 Positioning the impeller with reference to the wear plate s 9 13 8 Maintenance of the bearings 9 13 9 Replac...

Page 4: ...arts or of the pump itself can only be carried out after careful examination of the pump in an authorised workshop by qualified personnel The pump should be sent carriage paid This guarantee does not...

Page 5: ...mulation of moisture around the pump Drain the casing through the drain cover fig 5 and the rear plug mounted on some models During winter months and cold weather the liquid could freeze and damage th...

Page 6: ...nstructions of the manufacturers of the electric motor and electrical equipment Earth the motor correctly and ensure that the electric motor is protected by an adequately rated overload cut out Three...

Page 7: ...for which the engine is set the pump would absorb more power than the engine can supply Never exceed the maximum speed shown on the pump name plate When the pump has primed Check the shaft seal for l...

Page 8: ...seal T TW T4W figs 10 11 12 Empty the pump casing as described in paragraph 8 Attention residual liquid may be found inside the pump casing head and suction line take all necessary precautions if the...

Page 9: ...rence to the wear plate s In all models the distance between the top of the impeller blades and the surface of the wear plate must be between 0 3 0 6 mm fig 19 For the 12 model the distance between th...

Page 10: ...lves of the coupling Tighten the bolts which anchor the pump and engine to the base plate When ordering dowels specify the diameter of the shaft and the type of coupling 14 OPERATING PROBLEMS CAUSES A...

Page 11: ...t to the agreed figure 24 Incorrect alignment of the unit check that the unit is correctly aligned as described in paragraph 11 25 Friction inside the pump between the rotating and non rotating compon...

Page 12: ...ump casing as described in paragraph 8 remove and clean any residues of the pumped liquid 17 DISASSEMBLY 17 1 Removing the pump from the system Carry out the instructions in paragraph 17 remove the nu...

Page 13: ...VARISCO POMPE S r l Zona Industriale Nord Terza Strada 9 35129 PADOVA Italy Tel 39 049 82 94 312 Fax 39 049 80 76 762 e mail export variscopompe com Web site www variscopompe com Edition 04 Rev 00...

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