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Varimixer Cinnabon 40, User Manual, Page: 11 / 32

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Varimixer Cinnabon 40 User Manual Download Page 11

A

D

In the electronics fail.

It is possible to bypass the control system if the electronics fail.
Please note, when the system is bypassed, the safety devices do not operate. Extreme care should
be taken when operating the mixer.

1. Switch off the main power.

2. Open the top lid, flip the dip switch (B) on the back of the computer control from “Auto” to
“Manual”.(NOTE: The front L.E.D. lights will not display in “Manual” mode)

3. Disconnect the “Speed Reg” Harness(C).

4. Disconnect the servo motor by removing the cotter pin (A) the the clevis pin.

5. Remove the round black plug button on the right side of the mixer, and insert the auxillary speed
lever (D) into the slotted shaft.

6. Close the lid, turn on the power.

7. Only 2 buttons will function, the START key and emergency stop button. Start the mixer and use
the auxillary lever to adjust the speed.

B

C

9

Summary of Contents for Cinnabon 40

Page 1: ...THE PROGRAMMABLE CONTROL SYSTEM MK IV User s Manual ...

Page 2: ......

Page 3: ...is manually shut off 2 PROGRAMMING MODE The mode where all programming and editing takes place 3 PROGRAM MODE The mode where all programmed recipes are executed 4 FIXED MODE A pure executional mode mixer will only run the pro grammed recipes Neither editing or speed time overwriting can take place Manual mode is void 5 RPM MODE Computer displays the speed in actual R P M 6 SPEED MODE Computer disp...

Page 4: ...er being executed 3 Speed Displays the set speed 4 Time Displays the elapsed time since start or displays the remaining time to shut down 5 Text Area OVERLOAD MIxer cannot maintain set speed too much mix or speed set too high MIN SPEED The mixer is running at absolute minimum speed MAX SPEED The mixer is running at absolute maximum speed READY The mixer is ready to start 2 ...

Page 5: ...er exit program programming mode Pauses the mixer without losing recipe Used for setting time and speed Stops the mixer instantly 14 Start 15 Stop 17 Green L E D 16 Bowl Lift Starts the mixer Stop and reset key reduces the speed to If available used for raising and lowering the Lights up when mixer is paused minimum and stops the mixer mixing bowl ITEM FUNCTION EXPLANATION How to run the mixer man...

Page 6: ... 5 00 minutes or 0 R P M for 15 seconds which is a 15 second pause Please note that the mixer will not start automatically after a pause the start button must be pushed to proceed to the next step Up to 25 programs each constisting of 9 steps can be stored in memory A Sample Program Program Number Step Speed Time 1 1 2 3 4 5 6 60 200 0 110 180 0 1 00 5 00 20 4 00 2 00 0 00 0 Speed and 0 Time in th...

Page 7: ...is will continue up to 25 programs Push Push Enter the time desired Example To edit a recipe or to correct mistakes use the same step above to enter the programming mode then push ENTER to reach the program step that you wish to edit To delete a recipe use the same step above to enter the programming mode then push ENTER to reach the program step that you wish to erase Enter 0 in speed and 0 in ti...

Page 8: ...ll not be lost To continue on with the same recipe push START Fixed Mode Fixed mode is basically designed for users who operate the same recipes over and over again with out frequent updating The maximum numbers of programs available in fixed mode is reduced from 25 to 10 Fixed mode is a purely executional mode its not possible to adjust the speed or time while in this mode The mixer will only run...

Page 9: ...To enter FIXED MODE Push Push 99 HOLD FOR 3 SECONDS Push Push 1 2 3 4 Push Push the program number Push To exit FIXED MODE Push HOLD FOR 3 SECONDS Push 1 2 3 4 Push 7 ...

Page 10: ...until you reach Step 7 Enter the value on the following chart that matches the mixer model Repeat for step 8 and 9 Step 7 Mixer Model W30 W40 W60 W80 W100 W150 Cinnabon 40 Cinnabon 60 Value 30 40 60 80 100 150 401 601 SPEED MODE 02 Speeds 1 4 RPM MODE 00 Speeds RPM Step 8 Mixer Model W30 W40 W60 W80 W100 W150 Krispy Kreme Cinnabon 40 Cinnabon 60 Value 369 390 375 422 422 422 425 737 660 Step 9 Mod...

Page 11: ...omputer control from Auto to Manual NOTE The front L E D lights will not display in Manual mode 3 Disconnect the Speed Reg Harness C 4 Disconnect the servo motor by removing the cotter pin A the the clevis pin 5 Remove the round black plug button on the right side of the mixer and insert the auxillary speed lever D into the slotted shaft 6 Close the lid turn on the power 7 Only 2 buttons will func...

Page 12: ... not do this unless the microswitch is contacted by the block mounted on the speed adjustment shaft To correct this error 1 Check the microswitch A to see if it is working by manually pushing it when pushed the MIN light should energize on the control panel If it does not the microswitch is faulty 2 The actuator B is not contacting the switch adjust the switch up by loosening the screws C 3 The se...

Page 13: ... the sensor and the plug Replace the sensor if wires are broken 3 Insure the aluminum disc E is tight on the pulley D E Side View Top View F D E I HOT The thermal overload has tripped because of excessive amp draw or heat The overload will automatically reset after it has cooled This function is to protect the mixer To correct this error 1 Have a service technician inspect all wiring contactor and...

Page 14: ... 401 601 SPEED MODE 02 Speeds 1 4 RPM MODE 00 Speeds RPM Step 8 Mixer Model W30 W40 W60 W80 W100 W150 Krispy Kreme Cinnabon 40 Cinnabon 60 Value 369 375 390 422 422 422 425 737 660 Step 9 Mode Value OR Push Push OVERLOAD light When activated mixer will lower speed 20 until it can maintain a steady speed 1 Too much dough in the bowl overloading or speed set to high Lower dough amount and speed 2 V ...

Page 15: ... x 32 MM P N 20E 418 1 Power Supply 1 Fuse 1 5 Amp 6 3 x 32 MM P N 20E 418 Fuse data and component location Hall Effect Sensor P N 30E 500M Bowl Lift Servo Motor If equipped P N 100N 86 02 Speed Servo Motor P N 60E 517 02 Bowl Lift Microswitches PN 61 522 Each 13 ...

Page 16: ...Models W30 W40 W40P W60 W60P Bowl adjustments W30 6 3 8 W40 6 3 8 W60 7 14 ...

Page 17: ...Bowl adjustments Models W80 W100 W150N W80 9 1 8 W100 11 5 8 W150 11 7 8 15 ...

Page 18: ...Lubrication White Lithium Grease IE Lubriplate Nye Fluorocarbon Gel 868VH Order from authorized service agent Part number WHITE GREASE 16 ...

Page 19: ...the jam nut E 1 B Tighten the bolt F until the V belts are tight tighten the the 2 bolts D C Back bolt F out away from arm DO NOT LEAVE AGAINST ARM 2 If the main vari belt A appears loose when the unit is running A Remove nut J and washers H B Pry upper spring fork assembly N off of shaft C Remove 1 or 2 washers from G D Reinstall spring fork assembly N washers H and nut J DO NOT TIGHTEN NUT E Sta...

Page 20: ...bolts D 3 8 Tighten the bolt F until the V belts are tight then tighten the the 2 bolts D Back bolt F out away from arm DO NOT LEAVE AGAINST ARM 9 9 Install the Hall Effect sensor X onto the computer and align See page 11 10 Measure the distance B to insure it is within tolerance Models W30 W40 P Distance B 11 1 2 inches Models W60 W150 Distance B 12 1 4 inches 11 If the measurement is out of spec...

Page 21: ...Belt Exchange 19 ...

Page 22: ...Adjustment of low and high speed microswitches 20 ...

Page 23: ...Adjustment of low and high speed microswitches 21 ...

Page 24: ...TA 5432 16 Speed Servo Motor 60E 517 02 60E 517 02 17 Plug Button 30E 47 12 30E 47 12 18 Servo Pin 12MM O D 60E 70 60E 70 19 Cotter Pin STA 6205 STA 6205 20 Control Assembly 20E 604M 20E 604M 21 Emergency Stop 20E 615M 20E 615M 12 Nut STA 5819 STA 5819 13 Servo Arm 12MM I D 30E 543 60E 543 22 Retrofit Handle 20E 47 1M 20E 47 1M 22 5A Speed Micro w roller 30E 508 30E 508 13 Servo Arm 1 2 I D 30E 54...

Page 25: ...Speed Servo System 23 ...

Page 26: ...ormer 60E 430 2 Filter 20E 419 3 Relay 24VDC 140E 420 4 Fuse Holder 20E 416 1 5 Fuse 20E 418 6 Compression Fittings STA 3000 7 Thermal Overload 20 88 24 8 Contactor 100 88 5 9 Auxilliary Switch 20 88 47 10 Grey Harness 60E 428 11 Computer Harness 60E 542 1 24 ...

Page 27: ...Power Supply 1 2 3 4 5 6 7 8 9 11 10 25 ...

Page 28: ...26 ...

Page 29: ...27 ...

Page 30: ...Power Supply Wiring Diagram 1 5 Amp 28 ...

Page 31: ......

Page 32: ...5489 Campus Drive Shreveport LA 71129 800 222 1138 318 635 3131 Fax ...

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