VARILITE 20.9654.0001 Service Manual Download Page 91

Page: 91 / 117

HAPTER

4. I

LLUSTRATED

ARTS

REAKDOWN

4-19

02.9654.0010

CONFIDENTIAL

23-Jan-98

Control PCB Assembly (Continued)

PART NO.

QTY

REF. DES.

DESCRIPTION

82.5329.0001

3 EA

D1,D2,D6

DIODE, MBRS340T3 40V 3A SCHOTTKY SUR
MT

82.5330.0001

1 EA

DIODE, MURS320T3 200V 3A RECTIFIER SUR
MT

82.5331.0001

8 EA

Z1-Z8

DIODE, P6KE13CA TVS ZENER 13V

83.3172.0001

1 EA

IC, LM78L15 REGULATOR 15V SUR MT

83.3173.0001

1 EA

VR1

IC, LM2594 ADJUSTABLE 0.5A REGULATOR

83.3174.0001

1 EA

VR2

IC, 2596S VOLTAGE REG 5V TO-263 SUR MT

84.4234.0002

4 EA

U14,U15,U16,U18

IC, RS485 TRANSCEIVER SUR MT SOIC PKG

84.4247.0002

2 EA

U9,U12

IC, HM628128BLFP-7 SRAM 128K X 8 32 PIN
SOP 70NS

84.4248.0001

1 EA

IC, MC68302FC16C MICROPROCESSOR 132
PIN

84.4253.0001

1 EA

IC, AD587 10V PRECISION REFERENCE

84.4254.0001

1 EA

IC, 74FCT2244 BUFFER OCTAL SOIC

84.4255.0001

1 EA

IC, AD7224LP D/A CONV SUR MNT

84.4256.0001

1 EA

U10

IC, 74ACT04 HEX INVERTER 14 PIN SOIC SUR
MT

84.4257.0001

1 EA

U11

IC, 74ACT32 QUAD OR 14PIN SOIC SUR MNT

84.7411.0008

1 EA

U19

IC, HPR100W DC TO DC CONVERTER SUR
MNT

86.6104.0001

2 EA

U13,U17

IC, HCPL-0600 OPTO ISOLATOR SMT SO-8

87.9654.0001

1 EA

EPROM, PRGM 27C040 VL PP HI V4.1

87.9654.0002

1 EA

EPROM, PGMD 27C040 VL PP LO V4.1

88.8122.0002

1 EA

LED, GRN, DIFFUSED, 5300H5

88.8122.0003

1 EA

LED, YEL, DIFFUSED, 5300H7

COMPONENT SIDE

SOLDER SIDE

Summary of Contents for 20.9654.0001

Page 1: ...CONFIDENTIAL This technical manual is confidential property of Vari Lite Inc DMX Power Pack 02 9654 0010 23 January 1998 The Automated Lighting Company Service Manual ...

Page 2: ...657 152 652 409 649 264 637 343 618 559 586 095 582 305 580 213 576 400 575 271 571 135 546 433 Australia Design Patent Reg No 127 644 126 781 Canada Patents No 2 076 171 2 075 268 2 070 670 2 065 774 2 050 375 2 006 314 1 293 989 1 292 379 1 284 794 1 276 607 1 270 675 1 259 058 1 181 795 Canada Design Patents Reg No 75 750 72 772 Europe Patents No 0 565 218 0 547 732 0 534 710 0 474 202 0 253 15...

Page 3: ...0010 CONFIDENTIAL 23 Jan 98 DMX Power Pack Service Manual List of Effective Pages Page Change Number Number Title Page thru x 0 1 1 thru 1 16 0 2 1 thru 2 14 0 3 1 thru 3 32 0 4 1 thru 4 34 0 5 1 thru 5 10 0 FO 1 0 Revision History BASIC 23 January 1998 ...

Page 4: ...iv VARI LITE DMX POWER PACK SERVICE MANUAL CONFIDENTIAL 02 9654 0010 23 Jan 98 This page intentionally blank ...

Page 5: ...ples of Operation 1 15 1 3 1 System Connections 1 15 1 3 2 Internal Operation 1 16 Chapter 2 Installation and Operation 2 1 Installation Checkout 2 3 2 1 1 Hanging Method 2 3 2 1 2 IEC Power Cable 2 4 2 1 3 Installation 2 6 2 2 Operation Instructions 2 14 2 2 1 Controlling Arc Lamps VL5Arc VL6 2 14 2 2 2 Controlling Incandescent Lamps VL5 VL5B 2 14 Chapter 3 Maintenance Procedures 3 1 Calibration ...

Page 6: ...nt 3 20 3 3 9 Control PCB Removal and Replacement 3 21 3 3 10 Lamp Power Supply Cable Assembly Removal and Replacement 3 23 3 3 11 AC Data Cable Assembly Removal and Replacement 3 25 3 3 12 AC In Cable Assembly Removal and Replacement 3 27 3 3 13 LVS DC Out Cable Assembly Removal and Replacement 3 29 3 3 14 Line Filter Ground Cable Removal and Replacement 3 31 Chapter 4 Illustrated Parts Breakdown...

Page 7: ...e 4 32 4 2 20 Hook Assy w Wing Bolts 4 33 Chapter 5 Diagrams 5 1 Connector Type Identification 5 3 5 1 1 MTA 100 and MTA 156 5 3 5 1 2 CPC 5 3 5 1 3 Molex Mini Fit Jr 5 4 5 2 Connector Pin Locations 5 5 5 2 1 16 Position AC Data In Connector 5 5 5 2 2 4 Position MTA Data Out Connector 5 6 5 2 3 2 Position Fan Connector 5 6 5 2 4 Power Supply DC Out MTA Connectors 5 7 5 2 5 Lamp Power Supply 24 4 6...

Page 8: ...control console Italics Words with specialized meanings such as luminaire attributes Example Luminaireintensity Bold Italics Highlighting trademarked products within titles Example Artisan Control Console Ariel Font Macintosh computer screen commands Example Click onSAVE ALL CAPS Board Control menu option Example Select RESET brackets Console button name Example Press STRT button pos Indicates the...

Page 9: ...upport Department Manager 201 Regal Row Dallas Texas 75247 COMPANY Vari Lite International USA FAX NUMBER 214 630 5867 RE Comments to DMX Power Pack Service Manual 02 9654 0010 FROM DATE PAGE 1 OF 1 Copy or tear this page from manual complete and fax or mail to Product Support Department Comments ...

Page 10: ...x VARI LITE DMX POWER PACK SERVICE MANUAL CONFIDENTIAL 02 9654 0010 23 Jan 98 This page intentionally blank ...

Page 11: ...1 1 02 9654 0010 CONFIDENTIAL 23 Jan 98 Chapter 1 Introduction This chapter contains the following sections 1 1 General Information 1 2 Equipment Description 1 3 Principles of Operation ...

Page 12: ...1 2 VARI LITE DMX POWER PACK SERVICE MANUAL CONFIDENTIAL 02 9654 0010 23 Jan 98 This page intentionally blank ...

Page 13: ...g and maintaining aSeries 200 or Series 300 system are contained inSeries 200 System Manual 02 3004 0200 and various equipment manuals Programming procedures are contained in the Operator Programming Manuals which are kept with the console There are currently two programming manuals 02 3004 0010 Artisan and mini Artisan control consoles and 02 3004 0210 Artisan Plus mini Artisan Plus and mini Arti...

Page 14: ... 2 and Class 3 repairs Class 2 repairs only require the technician to replace an end item subassembly or easily accessible component e g a fuse in order to return the equipment to proper operation Class 2 repairs are applicable to situations in which tools and or experience of the technician are limited or time does not permit extensive maintenance Class 3 repairs identified asShop Only involve in...

Page 15: ...igh voltage to operate These voltages can produce death on contact When working around or within powered components and cables extreme caution must be used When conditions permit maintenance should be performed with power off WARNING The modular rack is a power distribution system and requires extra caution when installing and servicing ...

Page 16: ...1 6 VARI LITE DMX POWER PACK SERVICE MANUAL CONFIDENTIAL 02 9654 0010 23 Jan 98 This page intentionally blank ...

Page 17: ...s of the DPP are available one for arc lamps VL6 VL5Arc luminaires and one for incandescent lamps VL5 VL5B luminaires The two versions are indicated with either an APS6 or C3 module marking on the unit s front panel Either unit may be used with theVLM moving mirror The DPP is used in conjunction with a DMX 512 control console to fully operate test Series 300 luminaires This product s primary funct...

Page 18: ...0V or 220V AC mode 5 DMX CHANNEL Three knobs for DMX address channel control 1 10 100 positions 6 LUMINAIRE OUTPUT 16 pos CPC connector provides power and data connection to luminaire 7 DMX Parameter Dip switch Four position dip switch for particular DMX parameters Positions are as follows TERM Terminator 8 16 8 or 16 bit DMX TIME DMX timing support SW4 Open no function 8 DMX THRU Five position XL...

Page 19: ... Used to view position of jumper which configuresVL5 luminaire operation in 10 0A 1200W mode 2 LAMP CURRENT SELECT 1000W Jumper window Used to view position of jumper which configuresVL5 luminaire operation in 8 33A 1000W mode 1200W lamp only available at 120V and must be used withC3 module operating in 220VAC mode only Notes To achieve full rated power a DPP with a C3 Dimmer module must be powere...

Page 20: ...hange jumper position Refer to the Maintenance chapter in this manual No Name Description 1 DCV 400W Jumper window Used to view position of a jumper which configures operation of aVL6 luminaire using DMX signal to control remote start douse of arc lamps 2 DCV 625W Jumper window Used to view position of a jumper which configures operation of aVL5Arc luminaire DMX signal to control remote start dous...

Page 21: ...cool the module and electronics 4 DCV APS6 Module Amber LED Lights when DC control voltage is present C3 Dimmer Amber LED Lights when a DC control signal greater than zero volts is supplied to the intensity level control input 5 SHORT APS6 Module Red LED Lit when power is applied to chassis Goes off when voltage is present at the output Lights again when lamp is started then fades out in 20 30 sec...

Page 22: ...wer Supply Provides 24 volts DC for controller operation 3 Controller PCB Provides a junction location for internal wire connections and DMX control for S300 luminaires 4 EMI Filter Reduces electronic emissions enabling controller to meet UL emission standards 5 APS6 Module or C3 Dimmer APS6 provides lamp power to VL5Arc VL6 luminaires C3 provides lamp power to VL5 VL5B luminaires 1 2 3 4 5 ...

Page 23: ...ircuit indication Internal fan provides filtered forced air cooling for electronics DMX 512 compatible with dip switches for DMX termination 8 or 16 bit operation DMX timing position four is open UL CSA and TUV approved for safety Meets CE requirements and FCC regulations Black exterior finish Electrical Specifications Input Voltage APS6 module 85 to 270 VAC 50 60Hz C3 module 208 270 VAC 50 60Hz I...

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Page 25: ...onsole and a VL5 VL5Arc VL6 luminaire orVLM mirror Unit power is supplied from a 110 or 220 volt source C3 version is 220 volt only DMX data signal is supplied from a DMX controller Power and control signal are then supplied to theVL5 VL5Arc VL6 luminaire or VLM mirror via the appropriate S300 lamp cable VL6 OR VL5 LUMINAIRE DMX POWER PACK DMX 512 CONTROL CONSOLE POWER SOURCE AC DATA OUT S300 LAMP...

Page 26: ...put connector Two 12 5A fuses protect the module and an AC ON neon that AC is applied to module DMX 512 is supplied directly to the control PCB DC power and signal are supplied to the APS6 or C3 module DC power is routed to the chassis cooling fan Control signal is supplied the luminaire output connector The control PCB also contains a 120 240V switch DMX channel switches DMX parameter dip switch ...

Page 27: ...operation of the equipment under normal conditions are included in the Operating instructions section WARNING DO NOT forget to position the voltage selector switch before powering up the unit The DMX power pack uses a voltage selector switch to choose between 110 and 220 incoming voltage This switch is recessed on the upper right corner of the front panel and is easily forgotten CAUTION If the DMX...

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Page 29: ...0 mm The use of square pipe is not recommended The truss hook is clamped to the pipe or truss by turning the wing bolts installed in two of four threaded holes in the truss hook clockwise The wing bolt should be tightened only by hand Do not use wrenches or other tools as this can damage the truss or the hook Loop safety cable around the truss or pipe leaving as little slack as possible Attach cli...

Page 30: ...bles are available 110 volt Pigtail with Connector Lock 3 ft Part No 25 9654 0042 BLACK LINE WHITE NEUTRAL GREEN GROUND COLOR CODE PIGTAIL CONNECTOR LOCK US IEC CONNECTOR LINE LOAD 3 FT 91 4cm 220 volt Pigtail with Connector Lock 3 ft Part No 25 9654 0041 BROWN LINE BLUE NEUTRAL GREEN YELLOW GROUND COLOR CODE PIGTAIL CONNECTOR LOCK US IEC CONNECTOR LINE LOAD 3 FT 91 4cm CAUTION The DPP power cable...

Page 31: ...stall the DPP power cable and connector lock Step 1 At DPP front panel use screwdriver to loosen two mounting screws securing IEC connector Back screws out 1 8 inch 4mm See figure below Step 2 Slide connector lock between screw heads and IEC connector Step 3 Insert power cable into IEC connector Step 4 Using screwdriver secure connector lock to power cable Step 5 Using screwdriver tighten two IEC ...

Page 32: ...3 module version is 220 volt only CAUTION It is very important to select the proper voltage switch setting Serious equipment damage may result if unit is not configured properly when power is applied b Set DMX address knobs to proper address channel c Set DMX parameter dip switches to appropriate positions TERM DMX termination 8 16 8 or 16 bit DMX TIME DMX timing support SW 4 Open no function Note...

Page 33: ...L5Arc VL6 Luminaires a DCV 400W When using aVL6 luminaire and control console to start and douse lamp b DCV 625W When using aVL5Arc luminaire and control console to start and douse lamp c PSET 400W When starting a VL6 luminaire by applying power to DPP d PSET 625W When starting a VL5Arc luminaire by applying power to DPP JUMPER C3 Dimmer VL5 VL5B Luminaires a 1200W When using aVL5 VL5B luminaire w...

Page 34: ...ler b If needed at DMX THRU connect five position XLR data cable to next device Note If no data is passing through unit to another DMX device the DMX parameter dip switch TERM must be on c At LUMINAIRE OUTPUT connect S300 lamp cable to luminaire AC LINE LUMINAIRE VL6 or VL5 AC DATA OUT S300 LAMP CABLE DMX THRU DMX POWER PACK DMX IN FROM CONSOLE JUMPERS OR VLM MIRROR ...

Page 35: ...nal Dimmer channel will be 1 the Pan channel will be 2 the Tilt channel will be 3 and so on Note Timing Control When configuring system in timing mode the color focus and beam transition times can be provided by three DMX channels The end states of the associated parameters and their timing channels should be sent to the DPP in zero time The DPP calculates the required transition rather than using...

Page 36: ...VL5B Luminaire VL5Arc Luminaire VL6 Luminaire VLM Moving Mirror Base Address External Dimmer Intensity Intensity Pan Hi 1 Pan Hi Pan Hi Pan Hi Pan Low 2 Pan Low Pan Low Pan Low Tilt Hi 3 Tilt Hi Tilt Hi Tilt Hi Tilt Low 4 Tilt Low Tilt Low Tilt Low Rotation Speed 5 Blue Blue Wheel 1 Rotation Speed 6 Amber Amber Wheel 2 Unused 7 Magenta Magenta Beam Size Unused 8 Diffuser Diffuser Lens Unused 9 Res...

Page 37: ...me Focus Time 10 Beam Time Beam Time Beam Time Unused 11 Reset Reset Reset Reset 16 BIT With Timing DMX 512 Channel VL5 VL5B Luminaire VL5Arc Luminaire VL6 Luminaire VLM Moving Mirror Base Address External Dimmer Intensity Intensity Pan Hi 1 Pan Hi Pan Hi Pan Hi Pan Low 2 Pan Low Pan Low Pan Low Tilt Hi 3 Tilt Hi Tilt Hi Tilt Hi Tilt Low 4 Tilt Low Tilt Low Tilt Low Rotation Speed 5 Blue Blue Whee...

Page 38: ...he DPP Make cable connections with the power source circuit breaker off a Connect power cord pigtail to source Refer to IEC Power Cables section for color code b Insert cord receptacle into DPP front panel IEC connector and attach lock c Switch on power source circuit breaker Verify that front panel AC ON indicator is lit Note The DPP will igniteVL5Arc and VL6 arc lamps when power is applied and s...

Page 39: ...o douse lamp set last DMX channel to 66 or 168 for three seconds and then return to zero CAUTION Be sure to run arc lamps at least three minutes before dousing to avoid vaporized material deposits in the cool portions of the bulb This will cause the lamp to turn black and burn out early Step 9 To control incandescent lamps C3 Dimmer from control console set intensity channel to desired level ...

Page 40: ...ouse unplug unit or if using DCV mode set last DMX channel to 66 or 168 for three seconds and then return to zero CAUTION Do not operate the arc lamp in the range between 50 and 62 for extended periods of time This will drastically reduce the life of the lamp Arc extinguishes at levels below 50 Fader Level Arc Lamp Response 100 Lamp at full intensity 64 thru 100 Lamp intensity varies Not Recommend...

Page 41: ...hapter contains the following sections 3 1 Calibration Procedures 3 2 Fault Isolation 3 3 Maintenance Procedures Periodic Maintenance Refer to Series 200 System Equipment Preparation and Inspection Manual 02 3004 0042 for periodic maintenance procedures for new and used equipment ...

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Page 43: ... power supply The 24VDC indicator LED on the front panel will signify an operational power supply Test and calibration procedures for the APS6 and C3 modules are included in theSeries 300 Modular Rack Service Manual 02 9640 0010 WARNING NEVER apply power to the DMX power pack when the unit is open Serious injury could occur if unit is opened while connected to power ...

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Page 45: ...fuses Lamp cable connection PCB connections Faulty module Faulty lamp cable para 3 2 2 3 DMX power pack does not allow manual intensity control of VL5 luminaires Module jumper configuration Module 12 5A fuses Lamp cable connection PCB connections Faulty module Faulty lamp cable para 3 2 2 4 DMX power pack determined to be faulty Faulty power supply Faulty PCB assembly para 3 2 2 5 VL5 1000W lamp v...

Page 46: ...ll PCB connections Step 4 If problem still persists replace PCB Refer to Controller PCB Removal and Replacement paragraph 3 2 2 2 Intermittent Power to DMX Power Pack Step 1 At wall outlet unplug power cable Step 2 At power pack front panel check connection of power cable connector Ensure good connection Step 3 Check change wall outlet connection Step 4 Remove power from unit remove module and che...

Page 47: ...eAPS6 module Refer to APS6 C3 module Removal and Replacement paragraph Step 8 Replace Series 300 lamp cable Step 9 If problem still persists replace DPP 3 2 2 4 DMX Power Pack Does Not Allow Manual Intensity Control Of VL5 Luminaires Step 1 Ensure that C3 module jumpers are configured to appropriate lamp wattage Refer to Installation section in Chapter 2 of this manual Step 2 Ensure that power is ...

Page 48: ...mming jumper Jumper should be installed in the 1000W position for 1000W operation Step 2 Move jumper as needed Refer to Operating Instructions paragraph in Chapter 2 3 2 2 7 VL5 1200W Lamp Operating Very Dim Step 1 At C3 module check position of programming jumper a At jumper window check position of programming jumper Jumper should be installed in the 1200W position Step 2 Move jumper as needed R...

Page 49: ...is properlyconfigured the VL6 luminaire s head overtemp switch may have dowsed the lamp 3 2 2 10 DMX Power Pack Shuts Down Unexpectantly Step 1 At power pack rear panel observe PSOT LED If PSOT LED is lit the unit has overheated and switched off a Remove power from power pack b Allow unit to cool down for 30 minutes Step 2 Observe SHORT LED IF SHORT LED is lit a short has occurred within the unit ...

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Page 51: ...tep 1 Remove power from power pack Step 2 Using screwdriver remove six 8 32 x 3 8 PFSS screws securing module to enclosure See Figure 3 1 MODULE 8 32 X 3 8 PFSS SCREWS REMOVE THREE SCREWS FROM BOTH SIDES Figure 3 1 C3 APS6 Module Removal Step 3 With module partially removed disconnect white 24 pos cable connector from module PCB header Step 4 Remove module Step 5 Replace module using Steps 2 throu...

Page 52: ...ation Step 1 Remove module Refer to C3 APS6 Module Removal and Replacement paragraph Step 2 At lower left corner of module PCB move blue jumper to desired location Step 3 Replace module Refer to C3 APS6 Module Removal and Replacement paragraph Note Refer to Chapter 1 for jumper location descriptions C3 DIMMER VERSION APS6 MODULE VERSION 1200W JUMPER 1000W JUMPER DCV 400W DCV 625W PSET 400W PSET 62...

Page 53: ...r to C3 APS6 Module Removal and Replacement paragraph Step 2 At module PCB remove AC ON indicator 3 pos MTA connector from header at P2 NEON Step 3 Using screwdriver remove two 6 32 x 3 8 PPZ screws and 6 lock washers shown inFigure 3 3 Step 4 At back side of LPS plate remove six 6 32 x 5 16 PFSS screws as shown in Figure 3 3 Remove PCB heatsink assembly Step 5 Replace PCB heatsink assembly using ...

Page 54: ...sembly Step 1 Remove C3 APS6 module Refer to C3 APS6 Module Removal and Replacement paragraph Step 2 At bottom of enclosure remove five 6 32 x 5 16 PFSS screws securing power supply Step 3 At power supply remove 13 pos and 5 pos connectors from power supply headers Step 4 Remove power supply Step 5 Replace power supply using Steps 2 through 4 in reverse REMOVE THESE FIVE SCREWS 6 32 X 5 16 PFSS PO...

Page 55: ...val and Replacement paragraph Step 3 At toroid disconnect 4 pos wire connector Step 4 Using 3 Phillips screwdriver and 7 16 nutdriver remove 1 4 20 x 1 1 2 PFB screw and 1 4 20 SS KEPS nut securing toroid assembly to enclosure Figure 3 5 Remove toroid Step 5 Separate two mounting pads and one mounting disk from toroid Step 6 Replace toroid using Steps 1 through 5 in reverse TORDRMV 1 4 20KEPS NUT ...

Page 56: ... two cable ties securing fan wires to anchors Step 4 Disconnect 2 pos MTA100 fan wire connector from control PCB at J1 FAN Step 5 Using screwdriver and 3 8 wrench remove four 8 32 x 9 16 PPSS screws and 8 32 KEPS nuts securing fan and grill assembly to enclosure Remove fan and grill assembly Figure 3 6 Step 6 At new fan assembly trim wires 11 inches 280mm from fan to end of wire Step 7 Twist wires...

Page 57: ...ANCE PROCEDURES 3 17 02 9654 0010 CONFIDENTIAL 23 Jan 98 FANRMV 8 32KEPS NUT 8 32X9 16 PPSS SCREW FAN GRILL REMOVE CABLE TIES 11 280mm RED WIRE PIN 1 TWIST WIRE 10 TIMES Figure 3 6 Fan Removal and Connector Installation ...

Page 58: ...nt paragraph Step 3 Disconnect wires a 4 pos connector at toroid b 2 pos fan wire MTA 100 at control PCB J1 FAN Step 4 Remove mounting screws and cable ties Figure 3 7 a At top and bottom of enclosure 8 32 x 3 8 PFSS and two 6 32 x 5 16 PFSS screws b At right side two 6 32 x 5 16 PFSS screws c At back of control PCB two 6 32 x 7 16 PPZ screws and 6 lock washers d Using wire cutters remove any cabl...

Page 59: ...9654 0010 CONFIDENTIAL 23 Jan 98 FNTPRMV 6 32X5 16 PFSS SCREWS 2EA 6 32X5 16 PFSS SCREWS 4EA 8 32X3 8 PFSS SCREWS 2EA 6 32X7 16 PPZ SCREWS 2EA 6 LOCK WASHERS FRONT PANEL ASSEMBLY LINE FILTER CONTROL PCB Figure 3 7 Front Panel Assembly Removal ...

Page 60: ...ower supply Refer to Power Supply Removal and Replacement paragraph Step 3 Remove front panel assembly Refer to Front Panel Assembly Removal paragraph Step 4 At line filter remove the following connectors a Three 90 degree flag connectors on LINE side b Two 90 degree flag connectors on LOAD side Step 5 Using screwdriver and 7 16 wrench remove two 10 32 x 3 8 PPZ screws and 10 32 KEPS nuts securing...

Page 61: ...ter Step 5 At right side of mounting plate use screwdriver and 3 8 wrench to remove two 6 32 x 5 16 PFZ screws and 6 32 KEPS nuts securing two ground wire lugs Step 6 Between line filter and front plate use wire cutter to remove two cable ties securing wires to cable anchors Step 7 At control PCB remove MTA wire connectors from headers at J3 ANALOG OUT J7 S300 I O and J2 24V IN Step 8 At front pan...

Page 62: ...SERVICE MANUAL CONFIDENTIAL 02 9654 0010 23 Jan 98 CNTRLRMV GROUND LUG SCREWS NUTS 2 EACH REMOVE CABLE TIES CONTROL PCB FRONT PANEL M3 X 5MM SCREW 4 40 X 1 4 PFZ SCREW 6 32 X 7 16 PPZ SCREW LOCK WASHER Figure 3 9 Control PCB Removal ...

Page 63: ...aragraph Step 4 At line filter mounting plate use wire cutters to remove two cable ties securing wires to cable anchors Figure 3 10 Step 5 At LUMINAIRE OUTPUT connector on front panel use depinning tool to remove the following pins from housing a Pin 1 b Pin 2 c Pin 15 d Pin 16 FRONT VIEW REMOVE THESE PINS Step 6 At control PCB remove 6 pos connector from header at J3 ANALOG Step 7 At line filter ...

Page 64: ...PACK SERVICE MANUAL CONFIDENTIAL 02 9654 0010 23 Jan 98 LOAD LINE REMOVE GROUND LUMINAIRE OUTPUT CABLE TIES LAMP POWER SUPPLY CABLE ASSEMBLY REMOVE MTA AT J3 TOROID CONNECTOR Figure 3 10 Lamp Power Supply Cable Assembly Removal ...

Page 65: ...ent paragraph Step 2 Remove power supply Refer to Power Supply Removal and Replacement paragraph Step 3 Remove front panel assembly Refer to Front Panel Assembly Removal paragraph Step 4 At control PCB remove 4 pos MTA connector from header at J7 S300 I O Step 5 At LUMINAIRE OUTPUT connector on front panel use depinning tool to remove the following pins from housing a Pin 1 b Pin 2 c Pin 15 d Pin ...

Page 66: ...ur 6 32 x 7 16 PFB screws and nylon locking nuts securing connector flange to front panel Step 8 Using pliers unscrew 16 pos CPC connector from flange and front panel Step 9 Replace AC Data out cable assembly using Steps 1 through 8 in reverse OUTCON 16 POS CPC CONNECTOR 6 32X7 16 PFB SCREW CONNECTOR FLANGE 6 32 NYLON LOCK NUT Figure 3 11 AC Data Out Cable Assembly Removal ...

Page 67: ... to Front Panel Assembly Removal paragraph Note The AC In cable assembly consists of an IEC inlet connector mounted on the front panel Three 90 degree flag terminals two white a green yellow and black wires connect to the back of the IEC inlet This cable assembly also contains a 5 pos orange MTA connector for power supply AC Ground wires from the IEC and 5 pos MTA connectors attach to the front pa...

Page 68: ...round lug b At line filter mounting plate use screwdriver to remove rear ground lug 6 32 x 5 16 PFZ screw and nylon lock nut REMOVE THIS GROUND REAR VIEW Step 6 Remove IEC connector At front panel use screwdriver to remove two 6 32 x 5 16 PFB screws securing inlet connector to front panel Step 7 Install new AC in cable assembly using Steps 1 through 6 in reverse IECRMV 6 32 X 5 16 PFB SCREW IEC IN...

Page 69: ...ule Removal and Replacement paragraph Step 2 Remove power supply Refer to Power Supply Removal and Replacement paragraph Step 3 Remove front panel assembly Refer to Front Panel Assembly Removal paragraph Note The LVS DC out cable assembly consists of a 13 pos MTA connector that connects to the power supply out header DC is routed to the control PCB and to the LUMINAIRE OUTPUT CPC connector A groun...

Page 70: ...header at J2 24V IN Step 6 At line filter mounting plate us e screwdriver and 3 8 wrench to remove 6 32 x 5 16 PFB screw and nylon lock nut securing appropriate ground terminal Step 7 Install new DC Out cable assembly using Steps 1 through 6 in reverse LOAD LINE 13 POS P S OUT MTA GROUND Figure 3 13 DC Out Cable Assembly Identification ...

Page 71: ...tep 3 Remove front panel assembly Refer to Front Panel Assembly Removal paragraph Note The line filter ground cable consists of a green yellow wire 90 degree flag terminal and a 6 ring terminal The flag terminal connects to the LINE side of the line filter The ring terminal connects the front panel with a screw and nylon lock nut Step 4 At LINE side of line filter remove ground terminal green yell...

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Page 73: ...er and name for the purpose of identification and ordering This chapter is divided into the following sections 4 1 Drawing Tree DMX Power Pack 4 2 Illustrated Parts Note All parts for each sub assembly are listed in part number order Parts are identified on the corresponding illustration by item numbers If a part is used multiple times in different places the quantity is noted next to the illustra...

Page 74: ...4 2 VARI LITE DMX POWER PACK SERVICE MANUAL CONFIDENTIAL 02 9654 0010 23 Jan 98 This page intentionally blank ...

Page 75: ...ODULE HEATSINK ASSY 23 9654 0007 C3 DIMMER PCB ASSY 24 9654 0030 APS6 MODULE PCB ASSY 24 9654 0040 LINE FILTER GND CABLE ASSY 25 9654 0029 ENCLOSURE ASSEMBLY 21 9654 0003 FRONT PANEL ASSEMBLY 22 9654 0008 OUTER COVER ASSEMBLY 22 9654 0024 CONTROL PCB ASSY 24 9654 0020 TOROID ASSEMBLY 23 9654 0019 AC DATA OUT CABLE ASSY 25 9654 0025 AC IN CABLE ASSY 25 9654 0026 LPS CABLE ASSEMBLY 25 9654 0028 DC O...

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Page 77: ...03 1 EA ASSY POWER PACK ENCLOSURE 2 21 9654 0004 1 EA ASSY LPS PLATE PP C3 DIMMER 3 22 9654 0045 1 EA ASSY HOOK W WING BOLTS HRDW 4 22 9620 0194 1 EA ASSY LAMP SAFETY CABLE 5 55 5636 0375 6 EA SCREW 8 32 X 3 8 PFSS BLK 6 25 9654 0041 1 EA CABLE ASSY CORDSET 220V W CONN LOCK 6 25 9654 0042 1 EA CABLE ASSY CORDSET 110V W CONN LOCK Refer to Chapter 2 for power cable configurations 1 2 5 3 4 6 ...

Page 78: ...EA ASSY POWER PACK ENCLOSURE 2 21 9654 0006 1 EA ASSY LPS PLATE PP APS6 3 22 9654 0045 1 EA ASSY HOOK W WING BOLTS HRDW 4 22 9620 0194 1 EA ASSY LAMP SAFETY CABLE 5 55 5636 0375 6 EA SCREW 8 32 X 3 8 PFSS BLK 6 25 9654 0041 1 EA CABLE ASSY CORDSET 220V W CONN LOCK 6 25 9654 0042 1 EA CABLE ASSY CORDSET 110V W CONN LOCK Refer to Chapter 2 for power cable configurations 1 2 5 3 4 6 ...

Page 79: ... PFSS BLK 4 53 5638 0500 6 EA SCREW 8 32 X 1 2 PFSS BLK 5 53 6610 0003 2 EA SCREW 6 32 X 7 16 PPZ 6 55 2186 0001 2 EA CABLE TIE SMALL 10 X 4 7 55 5636 0375 2 EA SCREW 8 32 X 3 8 PFSS BLK 8 55 6538 0001 2 EA WASHER LOCK 6 INTERNAL TOOTH 9 55 6637 0001 6 EA WASHER 178ID 562OD BLACK 030 THK 10 55 6704 0002 6 EA FERRULE BLACK 11 55 6704 0009 3 EA STANDOFF 5 16 RND 8 32 X 6 1 8 LG 12 69 3121 0001 1 EA ...

Page 80: ...ABLE ASSY LINE FILTER GROUND 10 52 6400 0016 1 EA FLANGE CPC 17 PANEL MT 11 53 2001 0001 2 EA NUT 10 32 KEPS ZINC PLATED 12 53 2002 0001 5 EA NUT 6 32 KEPS ZINC PLATED 13 53 2202 0006 7 EA NUT 6 32 HEX SS NYLON INSERT 14 53 6513 0019 4 EA SCREW M3 X 5MM PPB METRIC 15 53 6517 0001 2 EA SCREW 10 32 X 3 8 PPZ 16 53 6525 0002 2 EA SCREW 6 32 X 5 16 PFZ 17 53 6542 0001 4 EA SCREW 6 32 X 5 16 PFB 18 53 ...

Page 81: ...ED PARTS BREAKDOWN 4 9 02 9654 0010 CONFIDENTIAL 23 Jan 98 Front Panel Assembly Continued FNTPNL 25 15 12 2 PL 2 16 11 12 2 PL 4 20 24 19 3 17 2 PL 14 21 21 4 PL 17 2 PL 10 13 2 PL 12 1 22 23 18 13 4 PL 5 8 9 6 7 TOP VIEW ...

Page 82: ...CFM 5 46 6004 0001 1 EA MOUNTING DISC METAL 90MM DIA 6 52 6396 2602 1 EA RECEPT MTA100 W TAB BLU 2POS 26AWG 7 52 6424 0002 1 EA COVER STRAIN RELIEF 2POS MTA 8 53 2018 0250 1 EA NUT 1 4 20 KEPS SS 9 53 2200 0008 4 EA NUT 8 32 KEPS SS 10 53 5508 0563 4 EA SCREW 8 32 X 9 16 PPSS BLK 11 53 6653 1500 1 EA SCREW 1 4 20 X 1 1 2 PFB 12 55 0005 0001 1 EA GRILL FAN 80MM BLACK WIRE FM 13 55 2179 0003 4 EA SA...

Page 83: ...IMMER 5 52 6436 0003 1 EA COVER STRAIN RELIEF MTA156 3POS 6 52 6442 2203 1 EA RECEPT MTA156 W TAB RED 3POS 7 53 2002 0001 1 EA NUT 6 32 KEPS ZINC PLATED 8 53 5636 0312 8 EA SCREW 6 32 X 5 16 PFSS BLK 9 53 6558 0001 4 EA SCREW 6 32 X 3 8 PPZ 10 55 6538 0001 4 EA WASHER LOCK 6 INTERNAL TOOTH 11 55 6583 1500 4 EA STANDOFF 1 4 HEX 6 32 X 1 1 2 LG FEM ALUM 12 71 2506 0003 1 EA LIGHT NEON INDICATOR AMBE...

Page 84: ...3 6613 0250 2 EA SCREW 6 32 X 1 4 PPN NYLON 8 55 2179 0003 1 EA SADDLE CABLE DHESIVE BACKED 9 55 2199 0001 1 IN HEAT SHRINK 1 16 BLACK 10 55 6517 0001 4 EA WASHER FLAT STL 375OD X 150ID X 031THK 11 55 6538 0001 2 EA WASHER LOCK 6 INTERNAL TOOTH 12 55 6583 0250 2 EA STANDOFF 1 4 HEX 6 32 X 1 4 LG MF ALUM 13 73 2026 0010 12 5 IN WIRE 26 AWG SOLID BLK TEFLON 14 74 1006 0004 1 EA SWITCH THERMAL 100 PC...

Page 85: ...CHAPTER 4 ILLUSTRATED PARTS BREAKDOWN 4 13 02 9654 0010 CONFIDENTIAL 23 Jan 98 C3 Dimmer Heatsink Assembly Continued 1 5 11 12 4 2 15 10 6 3 18 7 14 16 17 9 8 13 8 ...

Page 86: ...0 1 EA PANEL LAMP POWER SUPPLY 4 23 9654 0007 1 EA ASSY HEATSINK PP APS6 MODULE 5 52 6436 0003 1 EA COVER STRAIN RELIEF MTA156 3POS 6 52 6442 2203 1 EA RECEPT MTA156 W TAB RED 3POS 7 53 5636 0312 8 EA SCREW 6 32 X 5 16 PFSS BLK 8 53 6558 0001 2 EA SCREW 6 32 X 3 8 PPZ 9 55 6538 0001 2 EA WASHER LOCK 6 INTERNAL TOOTH 10 55 6583 1500 2 EA STANDOFF 1 4 HEX 6 32 X 1 1 2 LG FEM ALUM 11 71 2506 0003 1 E...

Page 87: ...CHAPTER 4 ILLUSTRATED PARTS BREAKDOWN 4 15 02 9654 0010 CONFIDENTIAL 23 Jan 98 This page intentionally blank ...

Page 88: ...3 6610 0003 8 EA SCREW 6 32 X 7 17 PPZ 7 53 6613 0250 3 EA SCREW 6 32 X 1 4 PPN NYLON 8 55 6517 0001 8 EA WASHER FLAT STL 375OD X 150ID X 031THK 9 55 6538 0001 4 EA WASHER LOCK 6 INTERNAL TOOTH 10 55 6583 0250 4 EA STANDOFF 1 4 HEX 6 32 X 1 4 LG MF ALUM 11 74 1006 0004 1 EA SWITCH THERMAL 100 PCB MOUNT 12 80 2616 0001 4 EA TRANSISTER IGBT IXGH38N60OU1 600V 70A 13 80 2616 5025 2 EA TRANSISTER POWER...

Page 89: ...CHAPTER 4 ILLUSTRATED PARTS BREAKDOWN 4 17 02 9654 0010 CONFIDENTIAL 23 Jan 98 APS6 Module Heatsink Assembly Continued 10 12 6 8 7 11 3 2 4 16 13 14 15 1 5 9 ...

Page 90: ...1 EA R91 RES 1W 5 2 20K 100V CHIP THICK FILM 60 9460 4704 2 EA R3 R4 RES 1W 5 47K CHIP THICK FILM SMT0805 60 9460 5102 2 EA R77 R85 RES 1W 5 510 OHM 100V CHIP THICK FILM 60 9460 7505 1 EA R29 RES 1W 5 750K 100V CHIP THICK FILM 60 9461 1003 1 EA R2 RES 1W 1 1K CHIP THICK FILM SMT0805 60 9461 1134 1 EA R1 RES 1W 1 11 3K CHIP THICK FILM SMT0805 62 2104 0826 2 EA C2 C22 CAP 82UF 50V 20 RADIAL 62 4000 ...

Page 91: ...PKG 84 4247 0002 2 EA U9 U12 IC HM628128BLFP 7 SRAM 128K X 8 32 PIN SOP 70NS 84 4248 0001 1 EA U6 IC MC68302FC16C MICROPROCESSOR 132 PIN 84 4253 0001 1 EA U2 IC AD587 10V PRECISION REFERENCE 84 4254 0001 1 EA U8 IC 74FCT2244 BUFFER OCTAL SOIC 84 4255 0001 1 EA U1 IC AD7224LP D A CONV SUR MNT 84 4256 0001 1 EA U10 IC 74ACT04 HEX INVERTER 14 PIN SOIC SUR MT 84 4257 0001 1 EA U11 IC 74ACT32 QUAD OR 1...

Page 92: ...259 0003 1 EA P2 HEADER MTA156 STRT FRCT LOK 3 POS 52 6286 0004 1 EA JMP2 HEADER MALE STRGHT ROW 4 PINS 52 6399 0001 1 EA JMP2 JUMPER PROGRAMMING 52 8283 0001 13 EA TP1 13 TERM SWAGE MT TURRET 52 8283 0004 1 EA TP14 TERM SWAGE MT TURRET 60 1230 2003 2 EA R33 34 RES 1 4W 1 200K MF 60 1230 8253 1 EA R31 RES 1 4W 1 8 25K 60 1420 1503 1 EA R3 RES 1 4W 5 1 5K CF 60 1420 2206 1 EA R56 RES 1 4W 5 2 2MEG ...

Page 93: ...LENE 62 3007 0105 2 EA C98 99 CAP 1 0UF 275VAC X2 RFI SUPPRESSOR 10 62 3008 0047 1 EA C22 CAP 0047UF 100V RAD POLY S 2 5 62 3017 0102 3 EA C100 102 CAP 1000PF 250V RAD CER DISC 20 Y TYPE 80 1513 0117 1 EA Q5 TRANSISTOR TIP117 PNP 100V 2A TO220 80 2513 0005 4 EA Q1 8 10 TRANSISTOR MPSA05 NPN 60V 500mA TO92 82 4307 4002 4 EA D11 12 25 26 DIODE RECTIFIER 1N4002 100V 82 4312 0120 3 EA D19 21 DIODE MUR...

Page 94: ...RES 1 4W 1 22 1K 60 1230 5904 2 EA R64 65 RES 1 4W 1 59K MF 60 1230 8253 1 EA R31 RES 1 4W 1 8 25K 60 1420 2703 1 EA R3 RES 1 4W 5 2 7K 60 1420 3302 1 EA R8 RES 1 4W 5 33K CF 60 1420 8203 1 EA R29 RES 1 4W 5 8 2K CF 60 1421 2202 3 EA R4 28 62 RES 1 4W 5 220 OHM CF 60 1422 1001 3 EA R43 47 61 RES 1 4W 5 1K CF 60 1422 3301 3 EA R41 42 63 RES 1 4W 5 3 3K CF 60 1422 9102 1 EA R39 RES 1 4W 5 9 1K CF 60...

Page 95: ...TRANSISTOR TIP117 PNP 100V 2A TO220 80 2513 0005 4 EA Q8 10 12 TRANSISTOR MPSA05 NPN 60V 500mA TO92 82 4307 4002 2 EA D11 12 DIODE RECTIFIER 1N4002 100V 82 4308 4682 1 EA Z1 DIODE ZENER 1 4W 2 7V 5 IN4682 82 4312 0105 3 EA D19 21 DIODE FAST MUR105 110 50V 82 4317 5819 10 EA D1 4 13 18 DIODE RECTIFIER 1N5819 40V 1A 82 5301 6303 4 EA Z2 5 DIODE ZENER TS 1 5 KE200 200V 5W 82 5302 4148 4 EA D5 7 8 10 ...

Page 96: ...4 24 VARI LITE DMX POWER PACK SERVICE MANUAL CONFIDENTIAL 02 9654 0010 23 Jan 98 APS6 PCB Assembly Continued ...

Page 97: ...ower Pack 23 9654 0019 NO PART NO QTY DESCRIPTION 1 52 6486 0004 1 EA PLUG 4 POS DUAL ROW FREE HANG 2 52 8334 0001 4 EA CONTACT MALE 18 20 AWG REEL HCS 3 55 2186 0001 2 EA CABLE TIE SMALL 10 X 4 4 68 4516 0003 1 EA CHOKE TOROID 5mH 15A W 2X 10 LEADS 5 68 4561 0001 1 EA CORE TOROIDAL T94 26 942 OD 56 ID 1 2 3 5 4 ...

Page 98: ...ACT SCKT TIN 18 16 AWG TYPE 3 6 52 8210 0002 5 EA CONTACT SCKT GLD 22 AWG TYPE 3 7 52 8231 0005 2 EA TERM RING 6 BLU 16 14 AWG 8 73 3018 0008 2 5 IN WIRE 18 AWG 300V 80C GRY UL1061 9 73 3516 0504 5 IN WIRE 16 AWG 300V 105C GRN YEL TUV UL1569 10 73 3522 0001 6 5 IN WIRE 22 AWG 300V 105 PVC BRN UL1569 11 73 3522 0003 6 5 IN WIRE 22 AWG 300V 105C PVC ORGL UL1569 12 73 3522 0004 6 5 IN WIRE 22 AWG 300...

Page 99: ...52 8313 0001 5 EA RCPT FASTON 1 4 18 14 AWG FLAG DBL CRP 6 55 2186 0001 2 EA CABLE TIE SMALL 1 X 4 7 68 4561 0001 1 EA CORE TOROIDAL T94 26 942OD X 56ID 8 73 3516 0009 4 5 IN WIRE 16 AWG 300V 105C PVC WHT UL1569 9 73 3516 0010 3 IN WIRE 16 AWG 300V 105C PVC BLK UL1569 10 73 3516 0504 3 IN WIRE 16 AWG 300V 105C PVC GRN YEL STRP UL1569 11 73 3518 0009 10 IN WIRE 18 AWG 300V 105C PVC WHT UL1569 12 73...

Page 100: ... 4 10 68 4561 0001 1 EA CORE TOROIDAL T94 26 942 OD 56 ID 11 73 3518 0009 18 IN WIRE 18AWG 300V 105C PVC WHT UL1569 12 73 3518 0010 16 IN WIRE 18AWG 300V 105C PVC BLK UL1569 13 73 3518 0504 15 IN WIRE 18AWG 300V 105C PVC GRN YL STRP UL1569 14 73 3522 0001 8 IN WIRE 22AWG 300V 105C PVC BRN UL1569 15 73 3522 0002 8 IN WIRE 22AWG 300V 105C PVC RED UL1569 16 73 3522 0003 8 IN WIRE 22AWG 300V 105C PVC ...

Page 101: ...CHAPTER 4 ILLUSTRATED PARTS BREAKDOWN 4 29 02 9654 0010 CONFIDENTIAL 23 Jan 98 Lamp Power Supply Cable Assembly Continued 22 23 10 5 2 1 6 4 7 8 3 14 19 13 20 21 11 12 ...

Page 102: ...WG 3 POS 2 52 6434 1813 1 EA RECEPT MTA156 ORG 13 POS W O TABS 3 52 6436 0003 1 EA COVER STRAIN RELIEF 3 POS 4 52 6436 0013 1 EA COVER STRAIN RELIEF MTA13 POS MTA156 5 52 8205 0002 1 EA CONTACT SCKT TIN 18 16 AWG TYPE 3 6 52 8231 0005 1 EA TERM RING 6 16 14 AWG 7 73 3518 0002 12 5 IN WIRE 18 AWG 300V 105C PVC RED UL1569 8 73 3518 0010 10 5 IN WIRE 18 AWG 300V 105C PVC BLK UL1569 2 4 6 5 1 3 7 8 8 ...

Page 103: ...L 23 Jan 98 4 2 18 Line Filter Ground Cable Assembly 25 9654 0029 NO PART NO QTY DESCRIPTION 1 52 8223 0001 1 EA TERM RING 6 BLUE 16 14 AWG PIDG 2 52 8313 0001 1 EA RCPT FASTON 1 4 18 14 AWG FLAG DBL CRP 3 73 7008 0504 4 IN WIRE 16AWG 300V 80C GRN YEL TUV UL1061 1 3 2 ...

Page 104: ...ng Bolts HRDW 22 9654 0045 NO PART NO QTY DESCRIPTION 1 10 9654 0039 1 EA TRUSS HOOK POWER PACK 2 53 6505 0002 2 EA BOLT 3 8 16 X 1 1 2 BLK WING 3 53 6505 0018 4 EA BOLT 1 4 28 X 3 4 HX HD GRD 5 ZINC PLT FULL THRD 4 55 6549 0001 4 EA WASHER SPLIT LOCK 1 4 5 55 6631 0001 4 EA WASHER FLAT 1 4 ID 1 2 3 4 5 ...

Page 105: ...Assy W Wing Bolts 22 9654 0044 NO PART NO QTY DESCRIPTION 1 10 9654 0039 1 EA TRUSS HOOK POWER PACK 2 53 6505 0002 2 EA BOLT 3 8 16 X 1 1 2 BLK WING Note This is a stand aloneassembly designed for hook and wing nut replacement only See assembly 22 9654 0045 for a complete listing of parts 1 2 ...

Page 106: ...4 34 VARI LITE DMX POWER PACK SERVICE MANUAL CONFIDENTIAL 02 9654 0010 23 Jan 98 This page intentionally blank ...

Page 107: ...NTIAL 23 Jan 98 Chapter 5 Diagrams This chapter contains electrical diagrams and connector pin codes for the DMX power pack Sections are as follows 5 1 Connector Type Identification 5 2 Connector Pin Locations 5 3 Wire Diagram ...

Page 108: ...5 2 VARI LITE DMX POWER PACK SERVICE MANUAL CONFIDENTIAL 02 9654 0010 23 Jan 98 This page intentionally blank ...

Page 109: ...ositions and come in red yellow and black colors A strain relief is usually used in conjunction with the connector to protect the wire connection This particular illustrations shows a typical five position MTA style connector and strain relief 5 1 2 CPC CONTACT PIN RECEPTICAL PLUG CPC connectors are used to connect controller wiring to external cables The DPP front panel uses two 16 and two nine p...

Page 110: ...olex Mini Fit Jr 5557 Molex Mini Fit Jr Series connectors are used to connect internal wire harnesses Connector pins are installed on the wires and the wires and connector pins are inserted into the Molex plugs or receptacles Plugs and receptacles may be free as shown or PC board mounted ...

Page 111: ... N C 12 ORANGE 22AWG RX 13 BROWN 22AWG RX 14 GREEN YELLOW 16 AWG GROUND 2 15 BLUE 18 AWG DIM NEUT 1 16 BLUE 18 AWG DIM NEUT 2 16 POS CONN REAR VIEW DETAIL SCHEMATIC PIN CODE PLUGGED GRN YEL 16AWG 2 5 RED 18AWG 8 PLUGGED PLUGGED GRY 18AWG 2 1 2 GRY 22AWG 2 1 2 GRN YEL 16AWG 2 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 7 11 15 16 14 10 6 VIO 18AWG 10 VIO 18AWG 10 TO 13 POS MODULE CON TO 13 POS...

Page 112: ...TION 1 ORANGE 22 AWG RX 2 BROWN 22 AWG RX 3 YELLOW 22 AWG TX 4 BLUE 22 AWG TX 4 POS MTA 4 3 2 BLU 6 1 2 YEL 6 1 2 BRN 6 1 2 DETAIL SCHEMATIC AT J7 ON PCB 1 ORG 6 1 2 TO 16 POS CPC AC DATA OUT 5 2 3 2 Position Fan MTA Connector PIN WIRE COLOR WIRE SIZE DESCRIPTION 1 RED 24 AWG 24 VDC 2 BLACK 24 AWG DC GROUND 1 2 RED 26AWG 11 BLK 26AWG 11 TO FAN 2 POS AT J1 ON PCB ...

Page 113: ...AWG 24V 3 N C 4 N C 5 N C 6 BLACK 18 AWG DC GROUND 7 BLACK 18 AWG DC GROUND 8 N C 9 N C 10 N C 11 N C 12 N C 13 N C 3 Position MTA PIN WIRE COLOR WIRE SIZE DESCRIPTION 1 RED 18 AWG 24V 2 N C 3 BLACK 18 AWG DC GROUND DETAIL SCHEMATIC 1 2 3 4 5 6 7 8 9 10 11 12 13 N C BLK 18AWG 6 BLK 18AWG 4 5 RED 18AWG 8 RED 18AWG 4 5 13 POS MTA N C 1 2 3 3 POS MTA N C GND TO J2 ON PCB TO POS 7 ON 16 POS CPC ...

Page 114: ...APS 0 24 Position Molex PIN WIRE COLOR WIRE SIZE DESCRIPTION 1 VIOLET 18 AWG BULB HI 13 VIOLET 18 AWG BULB HI 2 BLUE 18 AWG BULB LO 14 BLUE 18 AWG BULB LO 3 N C 15 N C 4 BLUE 22 AWG C3 1 APS 0 16 ORANGE 22 AWG DC CONT 5 BLACK 22 AWG DC GND 17 RED 22 AWG 15V DC 6 BROWN 22 AWG 110 MODE 18 WHITE 22 AWG 15V DC 19 GRN YEL 18 AWG CGND 7 GRN YEL 18 AWG CGND 20 N C 8 N C 9 YELLOW 18 AWG VC 21 YELLOW 18 AW...

Page 115: ...13 2 14 3 15 4 16 5 17 6 18 19 7 20 8 9 21 10 22 11 23 12 24 MODULE PWR CNTRL N C N C BLU 22AWG 8 ORG 22AWG 8 BLK 22AWG 8 RED 22AWG 8 BRN 22AWG 8 WHT 22AWG 8 GRN YEL 18AWG 7 5 GRN YEL 18AWG 7 5 N C N C YEL 18AWG 12 YEL 18AWG 12 ORG 18AWG 12 ORG 18AWG 12 BLK 18AWG 8 BLK 18AWG 8 WHT 18AWG 9 WHT 18AWG 9 TO J1 ON LPS GND MODULE CONT 6 POS MTA 100 TO J6 ON PCB 1 2 3 4 5 6 TOROID RECEPT 4 3 2 1 4 POS MO...

Page 116: ...E 2 EA 16 18 AWG AC LOW 5 Position MTA PIN WIRE COLOR WIRE SIZE DESCRIPTION 1 GREEN YELLOW 18 AWG AC GROUND 2 N C 3 WHITE 18 AWG AC LOW 4 N C 5 BLACK 18 AWG AC HI Note Refer to Chapter 2 for power cable configurations DETAIL SCHEMATIC BLK 16AWG 3 BLK 18AWG 10 GRN YEL 16AWG 3 WHT 16AWG 4 5 WHT 18AWG 10 GRN YEL 18AWG 4 5 5 POS MTA TO P S IN SCEMATIC LEGEND FASTON RECEPT INS RIGHT ANGLE 18 16AWG 250 ...

Page 117: ...FO 1 02 9654 0010 CONFIDENTIAL 23 Jan 98 5 3 Wire Diagram ...

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