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 VARI XP-200 

5.6.5 Spark plug service

Recommended spark plugs: F6RTC and F7RTC

NOTE:

An incorrect spark plug can cause engine damage. Special spark plug wrench is provided and should be use

Disconnect the spark plug cap, and remove any dirt from around the spark plug area.

Remove the spark plug with a 13/16- inch spark plug wrench.

Inspect the spark plug ,replace it if the electrodes are worn, or if the insulator is cracked or chipped.

Measure the spark plug electrode gap with a suitable gauge, the gap should be0.70-0.80 mm (0.028-0.031 in ), correct the gap if 
necessary , by carefully bending the side electrode.

Install the spark plug carefully, by hand , to avoid cross-threading

After the spark plug seats, tighten with a 13/16-inch spark plug wrench to compress the water. If reinstalling the used spark plug,  
tighten 1/8 1/4 turn after the spark plug seat. If reinstalling a new spark plug, tighten 1/2 turn after the spark plug seat.

NOTE:

A loose spark plug can overheat and damage the engine.
Over tightening the spark plug can damage the threads in the cylinder head.

Attach the spark plug cap.

5.6.6 Idle speed adjustment

Start the engine outdoors, and allow it to warm up to 
operating temperature.

Move the throttle lever to its slowest position.

Turn the throttle stop screw to obtain the standard idle 
speed, standard idle speed is 1520±152 ot/min. 

5.6.7 Spark arrester service (optional equipment)

Your engine is not factory-equipped with a spark arrester, In some areas, it is illegal to operate an engine without a spark arrester, 

check local laws and regulations, A spark arrester is available from authorized servicing dealers.

The spark arrester must be serviced every 100 hours to keep it functioning as designed.
If the engine has been running, the muffler will be very hot, allow the muffler to cool before servicing the spark arrester.

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Summary of Contents for xp-200

Page 1: ...Four stroke gasoline engine VARI XP 200 User manual EN English original user manual for the original engine type ZONGSHEN XP200 1P70F P H...

Page 2: ......

Page 3: ...13 5 6 3 2 Half bath types 13 5 6 4 Sediment cup cleaning 13 5 6 5 Spark plug service 14 5 6 6 Idle speed adjustment 14 5 6 7 Spark arrester service optional equipment 14 6 Helpful tips Suggestions 15...

Page 4: ...cal laws and or regulations can restrict the age of the operator 2 General information Thank you for buying the engine s You are not ready to operate the engine if not read this manual carefully This...

Page 5: ...3 Fuel tank cap 4 Fuel tank 5 Oil drain plug 6 Oil filler cap dipstick 7 Elektric starter only model with el starter 8 Muffler 9 Spark plug 10 Cylinder head cover 11 Air filter 12 Throtle lever 13 Ser...

Page 6: ...ve the fuel switch in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage 3 1 2 PRIMER Press the PRIMER 2 3 times before starting the without preheating engin...

Page 7: ...starter to crank the engine Gently pull the starter handle and when you feel resistance strong pull Note After starting do not let starter handle Handle not bump back into the engine Appropriate preca...

Page 8: ...any problem you find or have your serving dealer correct it before you operate the engine Improperly maintaining this engine or failing to correct a problem before operation could cause a malfunction...

Page 9: ...rter grip gently 4 2 2 Stopping the engine To stop the engine in an emergency simply turn the engine switch to the OFF position under normal conditions use the following procedure Turn the engine swit...

Page 10: ...ide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving p...

Page 11: ...engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture avoid getting dirt or water in the fuel tank Occasionally you may hea...

Page 12: ...or service station for reclamation do not throw it in the trash pour it to the ground or down a drain With the engine in a level position fill to the outer edge of the oil filler hole with the recomm...

Page 13: ...Oil bath types Remove the air filter cover Clean the element with the solution which has a high fire point and non flammable character and then dry it Soak the element with engine oil and then squeez...

Page 14: ...he spark plug seat If reinstalling a new spark plug tighten 1 2 turn after the spark plug seat NOTE A loose spark plug can overheat and damage the engine Over tightening the spark plug can damage the...

Page 15: ...NOTE Using a garden hose or pressure washing equipment can force water into the air cleaner or muffler opening water in the air cleaner will soak the air filter and water that passes through the air...

Page 16: ...the engine is level Tilting can cause fuel or oil leakage With the engine and exhaust system cool cover the engine to keep out dust A hot engine and exhaust system can ignite or melt some materials D...

Page 17: ...roblems and solutions NOTE The engine installation and major repair work shall be carried out only by specifically trained personnel 8 Technical consumer information 8 1 Technical information Serial n...

Page 18: ...it is toxic Shineray utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons 8 4 2 Tampering and Altering Tampering with or...

Page 19: ...nd screw down lock nut 4 torque 9 12 N m After screw down lock recheck valve gap Unscrew adjust nut to increasing valve lash screw adjust nut decreasing valve lash 1 Gauge 2 Rocker 3 Adjust nut 4 Lock...

Page 20: ...s parts and labor within warranty period if you ensure the performance of all scheduled maintenance 11 2 Void the warranty Subject to following conditions the company will not bear any cost including...

Page 21: ...ation on the partly completed machinery identified above The method of transmission shall be by mail This partly completed machinery must not be put into service until the machinery into which it is t...

Page 22: ...Ba Nan District ChongQing 400054 P R China Telefon 023 66372578 Fax 023 66372566 Hot Line 4007003088 023 66372519 Standard Q ZS 1184 2010 Q ZS 1185 2010 Q ZS 1004 2010 Q ZS 1154 2010 Q ZS 1093 2010 E...

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