Vari Lite VL4000 BeamWash Luminaire Service Manual Download Page 84

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VARI

❋

LITE - VL4000 B

EAM

ASH

UMINAIRE

ERVICE

ANUAL

6 6

0 2 . 9 7 0 4 . 6 0 1 0 0

Back End Assembly

21.9704.6615 Rev. F

Refer to

Figure 3-27

No.

Item

Qty.

UM.

Description

0-100071

SCREW, PHMS, PH, 10-32 X 1.75", S, BO

10.9704.0613

MOUNT, HOT BOX

10.9704.0628

LIGHT SEAL, FIN ASSY

10.9704.1639

DIVERTER, LAMP TIP

10.9704.2614

PLATE, REAR

10.9704.6675

COUNTERWEIGHT, HEAD, REAR

12.9704.0612

HOT BOX, MACHINED CASTING

12.9704.1629

EXTENSION, BACKCAP, MACHINED CASTING

21.9704.0632

ASSY, LAMP COVER

21.9704.6619

ASSY, REFLECTOR

22.9704.0630

ASSY, UV GLASS

22.9704.0633

ASSY, MOUNTED LAMP BASE DUCT

22.9704.1618

ASSY, LAMP SOCKET PLATE

22.9704.1620

FIN ASSY, EXHAUST, TRI-BEND

22.9704.2636

DUCT ASSY, LAMP TIP

25.9704.7701

CABLE ASSY, VL4000 BW LAMP SOCKET

(NOT SHOWN)

53.6522.2500

SCREW, 6-32 X 1/4" HEX MACH, ZINC

53.6558.0003

SCREW, 6-32 X 3/8" PPZ PLASTIC THD

53.6558.0009

SCREW, 6-32 X 3/8" LG PPZ SEMS

53.6559.0001

SCREW, 4-40 X 1/4" PFZ

53.6575.0005

SCREW, 8-32 X 1-1/2" PPZ

53.6575.0010

SCREW, 8-32 X 1/2" PPZ SEMS

53.6596.0002

SCREW, 4-40 X 5/16" LG PPZ SEMS

53.6613.0008

SCREW, 6-32 X 1/2" PPZ SEMS

55.2233.2006

DZUS RAPIER SNAP-IN RETAINER

55.6503.0001

WASHER, #8 LOCK INT TOOTH

55.6546.0004

WASHER, TEFLON, 0.201" ID X 0.433" OD

55.6568.1750

SPRING, CPRSN, 0.360" OD, 1.75" LG, 0.045" DIA SS

55.6636.0003

WASHER, 0.562" OD X 0.156" ID X 0.046" THK ZINC

71.8101.0050

LAMP SOCKET, BENDER AND WIRTH, PJGX50

Summary of Contents for VL4000 BeamWash Luminaire

Page 1: ...22 April 2015 Preliminary Release Version VL4000 BeamWash Luminaire Service Manual ...

Page 2: ...as Texas 75238 USA This manual is for informational use only and is subject to change without notice Philips Vari Lite assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual Version as of 22 April 2015 Preliminary Release Version Part number 02 9704 6010 0 VL4000 BeamWash Luminaire Service Manual 2015 Vari Lite a Philips group com...

Page 3: ...n the RMA pack the unit in a secure shipping container or in its original packing box Fill out the RMA form included at the end of this manual and place in shipping container along with a copy of your invoice if available Write the RMA number legibly on or near the shipping address label and return the unit freight prepaid to Philips Vari Lite 10911 Petal Street Dallas Texas 75238 USA Attention Wa...

Page 4: ...e user will be required to correct the interference at his her own expense Declaration of Conformity We Philips Lighting B V 10911 Petal Street Dallas Texas 75238 USA declare under our responsibility for the products The designated products are in conformity with the essential requirements of the following European Directives and harmonized standards Low Voltage Directive LVD 2006 95 EC EN 60589 2...

Page 5: ...mp types VL4000 BeamWash Luminaires is supplied with an 1200W Philips MSR Gold FastFit lamp or other lamps as approved by Vari Lite Installing another type of lamp not approved by Vari Lite may be hazardous 2 Luminaires may be mounted on any type of surface as long as mounting instructions are followed See instructions detailed in this manual 3 Note distance requirement from combustible materials ...

Page 6: ...n which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury and or fire from broken lamp particles being discharged 4 Wear eye protection when relamping 5 Appropriate safety equipment gloves eye protection should be used when handling damaged lamps 6 If lamp i...

Page 7: ...typ 1200W Philips MSR Gold FastFit lamp bevor Sie die jeweiligen Lampen ersetzen Die Installation eines anderen Lampentyps kann gefährlich sein 2 Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden solange Sie die Montageanweisungen befolgen Detaillierte Hinweise finden Sie in diesem Handbuch 3 Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI LITE Schein...

Page 8: ...ampen erfolgt unter Hochdruck und bei hohen Temperaturen Sollte die Lampe zerbrechen besteht die Gefahr von Körperverletzung bzw von Feuer das von Lampenteilen ausgelöst werden kann 4 Tragen Sie beim Austausch der Lampen einen Augenschutz 5 Die geeignete Sicherheitsausrüstung Handschuhe Augenschutz sollte beim Umgang mit beschädigten Lampen verwendet werden 6 Wenn die Lampe mit bloßen Händen berüh...

Page 9: ...tilisés uniquement avec certaines type de lampes Vérifier le type de lampe 1200W Philips MSR Gold FastFit lamp avant de remplacer les lampes L installation d un autre type de lampe peut poser un danger 2 Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont respectées Voir les explications détaillées dans ce guide 3 Vérifier la distance à respecter entr...

Page 10: ...ûlures sur la peau et une inflammation des yeux De plus les lampes à arc fonctionnent sous haute tension à de très hautes températures Si la lampe se casse les particules de la lampe cassée peuvent causer blessures et ou incendie en s éparpillant 4 Se protéger les yeux pour remplacer la lampe 5 Utiliser des appareils de protection appropriés gants protection des yeux pour manier des lampes endomma...

Page 11: ... usadas solamente con algunas lámparas Tome nota del tipo de lámpara 1200W Philips MSR Gold FastFit lamp antes de reemplazarla Instalación de otro tipo de lámpara puede ser peligroso 2 Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las instrucciones de instalación Vea las instrucciones detalladas en este manual 3 Tome nota de los requerimientos de distancia ...

Page 12: ...uemaduras a la piel e inflamación a los ojos Además las lámparas de arco operan a alta presión y muy alta temperatura Si la lámpara se rompe puede existir el peligro de lesiones al personal o un incendio ocasionado por las partículas de la lámpara rota que se caen 4 Use protección para los ojos cuando vuelve a colocar una lámpara nueva 5 Use un equipo de seguridad apropiado guantes protección para...

Page 13: ...FOREWORD 02 9704 6010 0 xi ...

Page 14: ...VARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL xii 02 9704 6010 0 ...

Page 15: ...hapter 2 Routine Maintenance Equipment Handling Locations Use 10 Lamps 10 Servicing 10 Heat 10 Lamp Life 10 Solid State Electronics 11 Electrostatic Discharge ESD 11 Printed Circuit Boards PCBs 11 Troubleshooting Error Messages 12 Troubleshooting Guide 13 Routine Maintenance Lamp Removal and Installation 14 CAUTIONS WARNINGS 14 Fixed Color Wheel Filter Removal and Installation 16 Rotating Gobo Rem...

Page 16: ...bly 44 Back Cover Assembly 45 Head Assembly Head Frame Assembly 47 VL4000 BeamWash Optics Assembly 49 Edge Lens Motor Assembly 53 5mm Motor Shaft Damper Assembly 54 Zoom Lens Motor Assembly 55 Lenticular with Motors Assembly 56 Lenticular Arm Assembly 58 Prism Assembly 60 Prism Arm Assembly 62 Wash Assembly 63 Wash Arm Motor Assembly 64 Slotted Optical Switch 65 Back End Assembly 66 Reflector Asse...

Page 17: ...r Board Assembly 134 Pan Module Assembly 135 Upper Enclosure Cover Assembly 137 Note Cables are only available as complete assemblies The information contained in this section is for reference only Cable Assemblies LVS Chassis Ground Cable Assembly 139 VL4000 Pan Tilt Cable Assembly 140 VL4000 Color Power Distribution Cable Assembly 141 VL4000 Lamp Base Tip Fan Extension Cable Assembly 142 VL4000 ...

Page 18: ...ssembly 160 VL4000 Main to Bulkheads Data Cable Assembly 161 VL4000 BeamWash Inlet Fan Extension Cable Assembly 162 VL4000 Ballast to Ignitor Cable Assembly 163 VL4000 BeamWash Gobo Bulkhead 1 Cable Assembly 164 VL4000 BeamWash Gobo Bulkhead 2 Cable Assembly 165 VL4000 BeamWash Optics Bulkhead Cable Assembly 166 VL4000 BeamWash Lamp Socket Cable Assembly 167 Appendix A Technical Notices Bulletins ...

Page 19: ...rd included in the product shipping package for more information Additional Documentation For complete installation and operation instructions refer to the VL4000 BeamWash Luminaire User s Manual This manual is only available in electronic PDF format VL4000 BeamWash Luminaire User s Manual 02 9704 6002 Note The user s manual is available on the Philips Vari Lite web site at www vari lite com in th...

Page 20: ...ces and documentation please visit our website at www vari lite com and follow the Support link Technical Bulletins and Notices Technical bulletins concerning the latest changes to VARI LITE equipment are issued from the Dallas Texas USA office They are documentation supplements that contain procedures for equipment upgrades retrofits and repairs not found in the existing manuals Operator technica...

Page 21: ...02 9704 6010 0 3 CHAPTER 1 Description This chapter contains descriptions of luminaire features and components Features Components ...

Page 22: ...id and smooth timed beam angle changes Near zero degree beam angle is possible with nearly fully closed iris Rotating Gobo Wheels Two gobo wheels combine to each offer seven rotatable indexable gobo positions and one open position Animation Wheel A dynamic animation wheel offers unique rotatable indexable patterns with variable motion control from horizontal to vertical Rotating Prism Independent ...

Page 23: ...0 Tilt 270 Accuracy 0 3 resolution Weights Unit weighs luminaire only without accessories 101 lbs 45 8 kg Spacing Unit hangs on 30 inch 762 mm centers Operational Temperature Standard Mode 20 to 104 F 29 to 40 C Studio Mode 20 to 122 F 29 to 50 C Control DMX Completely compatible with a wide variety of DMX512 consoles DMX Channels 46 Enhanced 16 bit mode 41 16 bit mode RDM Control Completely compa...

Page 24: ...internal status information Input Panel Components Head Assembly Houses color system gobos animation wheel strobe iris and optics mechanisms Backcap Assembly Provides access to lamp for replacement and provides controls for beam adjustment Yoke Assembly Houses Master Control Board MCB tilt motor ignitor and cooling fans Input Panel Provides DMX In and Thru and AC Power connections see detail below...

Page 25: ...ixed color wheels dimmer mechanism strobe Color Module Assembly mechanism CYM color mixer Cover and CTO color correction Head Cover attached by tether Head Cover attached by tether Enclosure Assembly see page 8 Houses lenses and optics mechanisms Optics Assembly Gobo Animation Assembly Contains two rotating gobo effects wheels one rotating animation wheel and iris mechanism Backend Assembly Houses...

Page 26: ...ch are located in the luminaire enclosure assembly Yoke and head assemblies not shown for clarity Input Panel Assembly Contains DMX Input PCB AC Input and Menu Display Enclosure Top Covers Pan Motor Assembly Fan Assembly Bracket Mounting Buttons Enclosure Handle PFC Supply Lamp Driver Enclosure Handle Pan Tube Assembly 36 VDC Low Voltage Power Supply ...

Page 27: ...sion Additional maintenance procedures and information will be released in an updated version of the manual WARNING All maintenance procedures are to be performed with power removed from the luminaire Never remove cover or backcap while lamp is in oper ation WARNING Maintenance repairs and adjustments should only be performed by a qualified factory trained service technician at an Authorized VARI ...

Page 28: ...aviolet radiation Do not operate without complete lamp enclosure in place or when lens is damaged Risque d exposition aux rayonnements ultraviolets excessifs Ne pas faire fonctionner sans le boîtier complet de lampe mis en place ou lorsque l objectif est endommagé Heat When lamps are lit the interior of the luminaires becomes very hot To aid in the airflow circulation within the luminaires after d...

Page 29: ...t shows up later as an intermittent problem or severely reduces the life of the component All VARI LITE equipment uses solid state electronics and appropriate precautions to protect them should be observed when servicing Printed Circuit Boards PCBs All PC boards should be shipped in electrostatic shielding bags When handling PC boards or components devices such as conductive mats and conductive wr...

Page 30: ...sponded Properly Pan Sensor Pan Sensor Encoder Error Pan Encoder Pan Encoder Error Tilt Sensor Tilt Sensor Encoder Error Tilt Encoder Tilt Encoder Error Dimmer Sensor Dimmer Sensor Error Cyan Sensor Cyan Color Sensor Error Yellow Sensor Yellow Color Sensor Error Magenta Sensor Magenta Color Sensor Error CTO Sensor CTO Sensor Error Edge Sensor Edge Sensor Error Zoom Sensor Zoom Sensor Error Color W...

Page 31: ...E Upon initial power up ballast fans will run for a few seconds and then operate as needed Enclosure vents must be clear of debris and dirt to allow proper airflow n a Lamp will not strike Lamp Strike Failure Lamp cutout switch disengaged check lamp cutout switches at lamp box and fan ducts Bad lamp replace lamp Low input voltage check input power must be 200 to 240 VAC Fan failure check head and ...

Page 32: ... exposure to excessive ultraviolet radiation Do not operate without complete lamp enclosure in place or when lens is damaged Risque d exposition aux rayonnements ultraviolets excessifs Ne pas faire fonctionner sans le boîtier complet de lampe mis en place ou lorsque l objectif est endommagé To replace lamp Step 1 Ensure power is completely removed from luminaire Step 2 Set the luminaire head horiz...

Page 33: ...be aligned as illustrated in Figure 2 3 Figure 2 3 Installed Lamp Step 10 Reinstall lamp socket cover Make sure safety tether is completely encapsulated within lamp socket cover Step 11 Disengage tilt lock to allow luminaire head to move freely Step 12 Align lamp as described in Align Lamp For Maximum Beam Irradiance on page 19 Lamp Socket Cover Lamp Align tabs of lamp with socket when installing ...

Page 34: ...ead Note head cover is attached by a safety tether b For Fixed Color Wheel 2 closest to the front of luminaire remove head cover assembly as indicated in Figure 2 4 by loosening our captive screws and lifting cover away from luminaire head Note head cover is attached by a safety tether Figure 2 4 Replacing Fixed Color Filters CAUTION Wear protective gloves or other protective covering while handli...

Page 35: ...on of fixed color filter as indicated in Figure 2 6 Make sure filter is inserted and secured by fixed color wheel retaining clip as shown in Figure 2 6 Figure 2 6 Installing Fixed Color Filters Step 7 After filter is installed reinstall head cover s Pull filter straight up and away from wheel assembly Push filter from front of wheel to dislodge it from wheel assembly Fixed Color Filter 1 2 Fixed C...

Page 36: ...ng on which rotating gobo wheel you need to access do the following a For Rotating Gobo Wheel 1 closest to the rear of luminaire remove head cover assembly as indicated in Figure 2 4 by loosening our captive screws and lifting cover away from luminaire head Note head cover is attached by a safety tether b For Rotating Gobo Wheel 2 closest to the front of luminaire remove head cover assembly as ind...

Page 37: ... until gobo to be removed is visible on assembly Step 5 Grip gobo assembly and pull up to remove from luminaire head Step 6 Before installing gobo assembly into rotating gobo wheel assembly make note of relationship between carrier and main gear slot as illustrated in Figure 2 8 a Align gobo assembly gear timing marks WITH b Slot in main gear on gobo wheel assembly You may have to rotating gear by...

Page 38: ...on no gobo Note Assembly shown for clarity Rotating Gobo Assembly Front of Assembly Shown side towards front lens Rotating Gobo Wheel Assembly Rotating Gobo Assembly Rotating Gobo Assembly Orientation VERY IMPORTANT Side shown to right is non reflective side The non reflective side must face the front lens Rear of gobo is the REFLECTIVE side and MUST be towards lamp VL4000 BeamWash Luminaires acce...

Page 39: ...igure 2 10 by loosening four captive screws and lifting cover away from luminaire head Note head cover is attached by a safety tether Figure 2 10 Replacing Animation Wheel CAUTION Wear protective gloves or other protective covering while handling the animation wheel to avoid leaving fingerprints If dirty clean with isopropyl alcohol and a soft lint free cloth Note For the standard load of the anim...

Page 40: ... Step 7 Slip belt around new wheel Seat on all three bearings Step 8 Reassemble post onto bearing and washer Hand tighten down with screw Step 9 Swing animation arm back into beam area and hand tighten down bulkhead screw Step 10 After animation wheel is installed reinstall head cover See Detail Animation Wheel Assembly Detail Animation Wheel Assembly Drive Belt Animation Wheel Belt Bearing Belt B...

Page 41: ...ol completely Step 3 Remove head cover assembly as indicated in Figure 2 12 by loosening four captive screws and lifting cover away from luminaire head Note head cover is attached by a safety tether Figure 2 12 Replacing Prism CAUTION Wear protective gloves or other protective covering while handling prism to avoid leaving fingerprints If dirty clean with isopropyl alcohol and a soft lint free clo...

Page 42: ...y and installation Step 7 Install new prism using screws removed in previous step Step 8 Install belt around prism assembly Step 9 Slide roller back into place so belt is tensioned IMPORTANT Do not over tension or prism will stall during rotation Step 10 Hand tighten hex standoffs Figure 2 13 Prism Assembly Detail Step 11 Reinstall head cover Prism Assembly Detail Prism Assembly Drive Belt Screw N...

Page 43: ...recautions The front lens optics color filters and reflector may require cleaning after extended use FRONT LENS Use a isopropyl alcohol with a soft lint free cloth to clean the front lens OPTICS COLOR FILTERS GOBOS ANIMATION WHEELS Use Acetone or Isopropyl Alcohol along with a soft lint free cloth to clean the optics color filters REFLECTOR Use Acetone or Isopropyl Alcohol along with a soft lint f...

Page 44: ...VARI LITE VL4000 BEAMWASH LUMINAIRES SERVICE MANUAL 26 02 9704 6010 0 Notes ...

Page 45: ...strated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL4000 BeamWash Luminaire assemblies Drawing Trees Principle of Operation Top Assembly Head Assembly Yoke Assembly Enclosure Assembly Cable Assemblies ...

Page 46: ... 21 9704 6200 Rev E VL4000 BeamWash Head Cover Assembly 22 9704 6670 Rev A VL4000 BeamWash Yoke Arm Cover Assembly 22 9704 6732 Rev A Yoke Assembly 21 9704 6700 Rev B Double Rollers Tilt Motor Assembly 21 9704 1765 Rev B Head Frame Assembly 21 9704 6600 Rev B Stabilizer Assembly 21 9704 1767 Rev A Continued on VL4000 BeamWash Luminaire Part 2 on page 29 Continued on VL4000 BeamWash Luminaire Part ...

Page 47: ...ctor Assembly 25 9704 0830 Rev A Side Mount Filter Holder Assembly 21 9704 2815 Rev C Pan Bearing Pulley Assembly 21 9704 0840 Rev F Pan Fan Driver Board Assembly 21 9704 0870 Rev G Continued on VL4000 BeamWash Luminaire Part 3 on page 30 Pan Module Assembly 21 9704 1820 Rev G Continued on VL4000 BeamWash Luminaire Part 3 on page 30 VL4000 BeamWash Generic Luminaire Assembly 21 9704 6010 Rev C 5mm...

Page 48: ...ble Assembly 25 9687 0025 Rev A VL4000 Pan Tilt Cable Assembly 25 9704 1703 Rev D VL4000 Enclosure PFC Input Cable Assembly 25 9704 1800 Rev A VL4000 DMX Cable Assembly 25 9704 0802 Rev A VL4000 USB Interface Cable Assembly 25 9704 0804 Rev A VL4000 Thermal Control Cable Assembly 25 9704 1805 Rev A VL4000 Chassis to Yoke Cable Assembly 25 9704 0716 Rev B VL4000 BeamWash Generic Luminaire Assembly ...

Page 49: ...04 0211 Rev D Gobo Wheel 2 Assembly 21 9704 0212 Rev F Gobo 1 Sensor Index Assembly 21 9704 0230 Rev B Gobo 2 Sensor Index Assembly 21 9704 0260 Rev B Concurrent Animation Wheel Assembly 21 9704 6353 Rev E Animation Wheel 2 Motor Assembly 21 9704 0332 Rev D Iris Module Assembly 21 9704 6272 Rev C Front Gobo Bulkhead with Iris Assembly 21 9704 6505 Rev C VL4000 BeamWash Gobo Bulkhead 1 Cable Assemb...

Page 50: ...sembly 21 9704 6335 Rev B Slotted Optical Switch 25 9687 0020 Rev A Wash Assembly 21 9704 6355 Rev F Wash Arm Motor Assembly 21 9704 6360 Rev B Slotted Optical Switch 25 9687 0020 Rev A VL4000 BeamWash Optics Bulkhead Cable Assembly 25 9704 6100 Rev B Back End Assembly 21 9704 6615 Rev F Continued from VL4000 BeamWash Luminaire Part 2 on page 29 Reflector Assembly 21 9704 6619 Rev A Lamp Cover Ass...

Page 51: ... B Cross Flow Blower Assembly 21 9704 0420 Rev E Fixed Color Wheel Assembly 21 9704 0415 Rev G Fixed Color Wheel 1 Assembly 21 9704 0430 Rev D Fixed Color Wheel 2 Assembly 21 9704 0435 Rev E Fixed Color Motor Assembly 21 9704 0419 Rev A VL4000 Color A to Color B Cable Assembly 25 9704 0712 Rev A VL4000 Color Bulkhead 3 Cable Assembly 25 9704 0402 Rev A VL4000 Color Bulkhead 2 Cable Assembly 25 970...

Page 52: ...r Distribution 36VDC 12VDC Driver PCB Pan Driver PCB Tilt Front Inlet Fan Driver PCB Color A Driver PCB Color B USB Port Main Control Board PFC COM Cyan Flags Cyan Flags Sensor Fixed Color Wheel 1 Fixed Color Whl 1 Sensor Fixed Color Wheel 2 Fixed Color Whl 2 Sensor Magenta Flags Magenta Flags Sensor Yellow Flags Yellow Flags Sensor Prism Rotate Sensor Prism Rotate Prism Sensor Prism Wash Sensor W...

Page 53: ...C3FX TRUE1 8 41 9704 6010 1 EA GOBO ASSY STACKED OVALS POS 1 2 9 41 9704 4428 1 EA GOBO ASSY CHOPPED POS 1 3 10 41 9704 4429 1 EA GOBO ASSY SLICED POS 1 4 11 41 9704 5011 1 EA GOBO ASSY NIGHT SKY POS 1 5 12 41 9704 4430 1 EA GOBO ASSY BLADES POS 1 6 13 41 9704 4431 1 EA GOBO ASSY PSYCLONE POS 1 7 14 41 9704 6004 1 EA GOBO ASSY CIRCLE OF HOLES POS 1 8 15 41 9704 4411 1 EA GOBO ASSY CIRCLE OF EIGHTS...

Page 54: ...th bare hands When handling it is best to wear clean cotton gloves in order to keep the lamp s glass as dirt and grease free as possible VL4000 BeamWash Luminaire QuickStart Guide 5 4 6 x2 1 22 3 2 8 Stacked Ovals 9 Chopped 10 Sliced 11 Night Sky 12 Blades 13 14 15 16 17 Psyclone Circle of Holes Circle of Eights Punch Card Vertical Bars 18 19 20 21 Lattice Wavy Triangle Dot Buffet Quadcone Red 7 ...

Page 55: ...04 6673 2 EA REAR SIDE RAIL COVER 6 10 9704 6674 1 EA COVER NOSE VL4000 BEAMWASH 7 21 9704 6010 1 EA ASSY GENERIC LUMINAIRE VL4000 8 21 9704 6200 1 EA ASSY GOBO ANIMATION 9 21 9704 6671 1 EA ASSY BACK COVER 10 21 9704 7400 1 EA ASSY COLOR MODULE 11 22 9704 6670 2 EA ASSY HEAD COVER VL4000 BEAMWASH 12 22 9704 6732 2 EA ASSY YOKE ARM COVER VL4000 BEAMWASH 13 28 9704 0002 1 EA INCLUDED ITEM KIT VL400...

Page 56: ...ARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL 38 02 9704 6010 0 VL4000 BeamWash Luminaire continued Figure 3 8 VL4000 BeamWash Luminaire 10 14 x16 6 12 x2 16 x2 11 x2 9 5 x2 8 15 x4 14 Ref 1 7 3 x2 2 ...

Page 57: ...SSY VL4000 PWR DIST OUTPUT COLOR not shown 25 9704 2717 1 EA CABLE ASSY VL4000 TILT WITH SHIELD not shown 25 9704 6705 1 EA CABLE ASSY VL4000 BW PWR DIST OUTPUT MAIN not shown 25 9704 6713 1 EA CABLE ASSY VL4000 DATA MAIN FROM MCB not shown 25 9704 6714 1 EA CABLE ASSY VL4000 BW DATA MAIN TO BLKHDS not shown 25 9687 0025 1 EA CABLE ASSY SVL ENCLOSURE TO YOKE CHASSIS GND not shown 25 9704 6601 1 EA...

Page 58: ...VARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL 40 02 9704 6010 0 24 55 6503 0004 2 EA WASHER 8 FLAT ZINC No Item Qty UM Description ...

Page 59: ...10 0 41 3 VL4000 BeamWash Generic Luminaire Assembly continued Figure 3 9 VL4000 BeamWash Generic Luminaire Assembly 15 x6 4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 8 18 14 x4 12 22 x2 6 x2 9 x4 17 x3 2 23 3 19 x4 5 x2 13 20 x16 10 1 16 x5 7 21 x2 24 x2 11 ...

Page 60: ... Figure 3 10 Figure 3 10 VL4000 BeamWash Head Cover Assembly No Item Qty UM Description 1 07 5049 0001 1 EA LANYARD NYLON COATED 8 LG 2 10 9704 6670 1 EA COVER HEAD TOP BOTTOM 3 53 5655 0250 1 EA SCREW 6 X 1 4 PPZ PLASTIC THD 4 53 6685 0500 4 EA SCREW 6 32 X 1 2 PPB CAPTIVE 5 55 2011 0003 1 EA SNAP SPRING 3 16 EYE DIA S 4 x4 3 2 1 5 ...

Page 61: ... BeamWash Yoke Arm Cover Assembly 22 9704 6732 Rev A Refer to Figure 3 11 Figure 3 11 VL4000 BeamWash Yoke Arm Cover Assembly No Item Qty UM Description 1 10 9704 6732 1 EA COVER YOKE ARM BEAMWASH 2 53 2008 0008 4 EA NUT 8 PUSH 3 53 6521 0001 4 EA SCREW 8 32 X 1 2 PPB 2 x4 1 3 x4 ...

Page 62: ...4 1767 Rev A Refer to Figure 3 12 Figure 3 12 Stabilizer Assembly No Item Qty UM Description 1 10 9704 1762 1 EA BRACKET STABILIZER 2 10 9704 1757 1 EA STABILIZER TILT 1 600 SHAFT DIA 3 53 6610 0003 1 EA SCREW 6 32 X 7 16 PPZ 4 55 6568 0075 1 EA SPRING EXTN 0 375 OD 1 0 LG 0 041 WIRE DIA 3 2 4 1 ...

Page 63: ...71 Rev A Refer to Figure 3 13 Figure 3 13 Back Cover Assembly No Item Qty UM Description 1 10 9704 0671 1 EA COVER HEAD REAR 2 53 6614 0001 6 EA SCREW 6 32 X 5 8 PPB 3 55 6538 0002 6 EA WASHER 6 NYLON NATURAL 4 55 6879 0006 6 EA WASHER 6 SELF RETAINING 0 032 THK NYLON 4 x6 3 x6 2 x6 1 ...

Page 64: ...VARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL 46 02 9704 6010 0 Notes ...

Page 65: ...SSY SIDE RAIL LEFT 9 23 9704 0003 4 EA FAN ASSY VL4000 LAMP TIP AND BASE 10 24 9704 2909 1 EA BOARD 12V REGULATOR DISTRO 11 53 5655 0251 4 EA SCREW 6 20 X 1 4 PFZ THREAD FORMING 12 53 6545 0003 4 EA SCREW 8 32 X 3 8 PFZ 13 53 6552 0001 8 EA SCREW 8 32 X 1 2 PFZ 14 53 6552 0011 1 EA SCREW 8 32 X 1 4 PFZ 15 53 6558 0009 1 EA SCREW 6 32 X 3 8 LG PPZ SEMS 16 53 6575 0008 1 EA SCREW 8 32 X 1 4 PPZ SEMS...

Page 66: ... SERVICE MANUAL 48 02 9704 6010 0 Head Frame Assembly continued Figure 3 14 Head Frame Assembly 6 21 x3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 8 14 2 x2 15 5 19 x4 10 11 x4 18 x4 3 x2 13 x8 20 x8 7 9 x4 1 x2 17 x3 16 4 12 x4 ...

Page 67: ...13 21 9704 6310 1 EA ASSY LENTICULAR W MOTORS 14 21 9704 6330 1 EA ASSY PRISM 15 21 9704 6355 1 EA ASSY WASH 16 21 9704 6360 1 EA ASSY WASH ARM MOTOR 17 22 9704 0264 1 EA SHAFT ASSY GOBO WHEEL 2 18 22 9704 6113 1 EA LINEAR RAIL 268 MM 1 CARRIAGE 19 22 9704 6114 1 EA LINEAR RAIL 131 MM 1 CARRIAGE 20 22 9704 6151 1 EA ASSY LENS GROUP 1 VL4000 BEAMWASH 21 22 9704 6152 1 EA ASSY LENS GROUP 2 VL4000 BE...

Page 68: ... 53 6682 0022 2 EA SCREW 8 32 X 3 8 PPZ SEMS 37 54 9704 1390 1 EA BELT TIMING MXL 106 GRV 125 WD URETH KEV 38 55 6528 0001 2 EA WASHER 6 FLAT ZINC 39 55 6538 0001 2 EA WASHER 6 LOCK INTERNAL TOOTH 40 55 6588 0003 1 EA SPACER 1 4 ROUND 6 0 125 LG 41 55 6738 0005 0 425 IN TUBING SILICONE 4 MM ID 8 MM OD SOFT RED 42 55 6568 1250 1 EA SPRING EXTSN 0 188 OD 0 022 WD 1 25 LG MW 43 04 9704 6105 1 EA DIP ...

Page 69: ...ssembly Part 1 30 x8 RTV Bead APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION APPLY APPROX 1 25 BEAD OF RTV TO INTERSECTION OF BAFFLE AND LENS GROUP 1 APPROX LOCATION MIDWAY BETWEEN TWO MOUNTING SCREWS AS SHOWN AFTER BAFFLE INSTALLATION ALLOW TO AIR CURE 2 20 25 x4 7 18 30 Ref 31 x3 36 8 30 Ref 4 11 26 39 38 27 x4 13 30 Ref 3 30 Ref 14 30 x8 ...

Page 70: ...24 x2 35 Ref 28 x7 5 22 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION APPLY APPROX 1 25 BEAD OF RTV TO INTERSECTION OF BAFFLE AND LENS GROUP 1 APPROX LOCATION MIDWAY BETWEEN TWO MOUNTING SCREWS AS SHOWN AFTER BAFFLE INSTALLATION ALLOW TO AIR CURE NOTE VERIFY THAT TWO OPTIC SENSORS ARE INSTALLED THRU THE RECTANGULAR CUTOUTS IN THE REAR BULKHEAD AND ARE PRESSED ALL THE WAY UP AGAINST THE BULKHE...

Page 71: ...30 1 EA ASSY DAMPER MOTOR SHAFT 5 MM 5 44 9704 1216 1 EA MOTOR SIZE 17 24 MM SHAFT HIGH TORQUE 6 53 5560 0187 2 EA SCREW SET 8 32 X 3 16 L 7 53 6596 0002 2 EA SCREW 4 40 X 5 16 LG PPZ SEMS 8 53 6599 0001 1 EA SCREW 4 40 X 3 8 PFZ 9 54 1262 0001 2 EA BEARING FLANGED 0 1875 BORE 10 54 2053 0001 1 EA MXT T BELT PULLEY 20 GRV 0 25 WD 11 54 9704 6165 1 EA TIMING BELT MXL 140 TEETH 0 250 WIDE URETH KEV ...

Page 72: ...aft Damper Assembly 21 9704 0330 Rev B Refer to Figure 3 18 Figure 3 18 5mm Motor Shaft Damper Assembly No Item Qty UM Description 1 55 6568 0113 1 EA COMPRESSION SPRING 2 10 9698 0335 1 EA DAMPER MOTOR SHAFT 5MM 3 53 6556 0001 1 EA SCREW 4 40 X 3 4 PPZ 200 REF INITIAL SETTING 3 2 1 ...

Page 73: ...EA ASSY DAMPER MOTOR SHAFT 5 MM 5 44 9704 1216 1 EA MOTOR SIZE 17 24 MM SHAFT HIGH TORQUE 6 53 5560 0187 2 EA SCREW SET 8 32 X 3 16 L 7 53 6596 0002 2 EA SCREW 4 40 X 5 16 LG PPZ SEMS 8 53 6599 0001 1 EA SCREW 4 40 X 3 8 PFZ 9 54 1262 0001 8 EA BEARING FLANGED 0 1875 BORE 10 54 2053 0001 4 EA MXT T BELT PULLEY 20 GRV 0 25 WD 11 54 9704 6172 1 EA TIMING BELT MXL 315 TEETH 0 250 WIDE URETH KEV 12 55...

Page 74: ...04 6238 1 EA ROLLER TENSION ADJUST ANIMATION WHEEL 8c 53 6601 0002 1 EA SCREW 4 40 X 3 16 PTZ 9 21 9704 6315 1 EA ASSY ARM LENTICULAR 10 24 9704 6314 1 EA SENSOR BOARD INDEX 11 25 9687 0020 1 EA SWITCH SLOTTED OPTICAL 12 44 9687 1209 1 EA MOTOR SIZE 17 SHAFT 0 70 13 44 9704 0217 1 EA MOTOR SIZE 17 24MM SHAFT SHORT STACK 14 53 6513 0002 4 EA SCREW M3 X 5MM PFZ 15 53 6578 0002 4 EA SCREW 6 32 X 3 16...

Page 75: ...th Motors Assembly continued Figure 3 20 Lenticular with Motors Assembly 12 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 13 Note connector for item 13 on this side 17 x3 3 23 23 21 16 6 x2 7 20 1 11 18 x2 5 15 x4 8 4 x2 10 22 x2 9 19 2 14 x4 See Detail Item 8 Detail 8c 8b 8a ...

Page 76: ...NTICULAR 4 10 9704 6322 1 EA FLAG LENTICULAR 5 10 9704 6362 1 EA TEFLON BEARING BORE LENTICULAR 6 10 9704 6391 2 EA SPACER TEFLON LENTICULAR 7 10 9704 6394 1 EA RETAINING RING PRISM 8 22 9704 6147 1 EA ASSY LENTICULAR W GLASS 9 53 6559 0001 3 EA SCREW 4 40 X 1 4 PFZ 10 53 6596 0001 1 EA SCREW 4 40 X 5 16 PPZ 11 53 6659 0015 3 EA SCREW 2 56 X 1 4 PFB 12 53 6682 0002 1 EA SCREW 4 40 X 1 4 PPZ SEMS 1...

Page 77: ...LY LENTICULAR ARM ASSEMBLY 02 9704 6010 0 59 3 Lenticular Arm Assembly continued Figure 3 21 Lenticular Arm Assembly APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 13 x2 11 x3 7 3 4 12 2 5 6 x2 8 9 x3 1 14 10 ...

Page 78: ...NSION ADJUST ANIMATION WHEEL 9b 10 9704 6238 1 EA ROLLER TENSION ADJUST ANIMATION WHEEL 9c 53 6601 0002 1 EA SCREW 4 40 X 3 16 PTZ 10 21 9704 6335 1 EA ASSY PRISM ARM 11 24 9704 6314 1 EA SENSOR BOARD INDEX 12 25 9687 0020 1 EA SWITCH SLOTTED OPTICAL 13 44 9687 1209 1 EA MOTOR SIZE 17 SHAFT 0 70 14 44 9704 1213 1 EA MOTOR SIZE 14 SHAFT 24 MM LG 15 53 6513 0002 4 EA SCREW M3 X 5 MM PFZ 16 53 6578 0...

Page 79: ...ism Assembly continued Figure 3 22 Prism Assembly APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 14 15 x4 7 6 x2 18 x2 12 23 21 x2 11 5 x2 10 4 2 x2 19 3 16 x5 9 See Detail 1 20 22 x2 8 23 17 x3 13 Position connector this side Item 9 Detail 9c 9b 9a ...

Page 80: ...LAR 2 10 9704 6321 1 EA ARM PRISM 3 10 9704 6324 1 EA FLAG ANIMATION ARM 4 10 9704 6327 1 EA COUPLER PRISM ARM 5 21 9704 6395 1 EA ASSY 5 FACET LINEAR PRISM INTERCHANGEABLE 6 53 5564 0188 2 EA SCREW 6 32 X 1 4 PFB UNDERCUT 7 53 6559 0001 3 EA SCREW 4 40 X 1 4 PFZ 8 53 6659 0012 3 EA SCREW 2 56 X 1 8 PPZ 9 54 9687 1253 2 EA BEARING NPB MR105ZZK13 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION...

Page 81: ... 4 PFZ 7 53 6659 0006 4 EA SCREW 2 56 X 3 16 PPZ 8 53 6659 0012 3 EA SCREW 2 56 X 1 8 PPZ 9 53 6659 0075 1 EA SCREW 2 56 X 3 4 PPZ 10 54 9687 1253 2 EA BEARING NPB MR105ZZK13 11 55 6506 0002 1 EA SPACER RD 2 ID 3 16 OD 3 8 LG ALUM APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 8 x3 5 9 3 11 7 x4 2 6 x3 4 1 10 x2 APPLY DOW CORNING RTV 3145 TO ARM PRESS GLASS DOWN TO SECURE APPLY RTV 3145 UNDER ...

Page 82: ...STOP MOUNT 3 10 9704 6352 1 EA FROST PIVOT MOTOR MOUNT 4 25 9687 0020 1 EA SWITCH SLOTTED OPTICAL 5 44 9704 0418 1 EA MOTOR SIZE 17 14MM SHAFT 6 53 6513 0008 1 EA SCREW M3 X 0 5 X 5MM LG PFB METRIC 7 53 6513 0019 2 EA SCREW M3 X 0 5MM PPB 8 53 6578 0002 2 EA SCREW 6 32 X 3 16 SET CUP PNT 9 53 6682 0002 2 EA SCREW 4 40 X 1 4 PPZ SEMS 10 55 6738 0005 0 425 IN TUBING SILICONE 4MM ID 8MM OD SOFT RED 0...

Page 83: ... 0 65 3 Slotted Optical Switch 25 9687 0020 Rev A Refer to Figure 3 26 Note This part is only available as an assembly Shown for reference only Figure 3 26 Slotted Optical Switch No Item Qty UM Description 1 25 9687 0020 1 EA SWITCH SLOTTED OPTICAL 1 ...

Page 84: ...KET PLATE 14 22 9704 1620 2 EA FIN ASSY EXHAUST TRI BEND 15 22 9704 2636 1 EA DUCT ASSY LAMP TIP 25 9704 7701 1 EA CABLE ASSY VL4000 BW LAMP SOCKET NOT SHOWN 16 53 6522 2500 1 EA SCREW 6 32 X 1 4 HEX MACH ZINC 17 53 6558 0003 1 EA SCREW 6 32 X 3 8 PPZ PLASTIC THD 18 53 6558 0009 18 EA SCREW 6 32 X 3 8 LG PPZ SEMS 19 53 6559 0001 4 EA SCREW 4 40 X 1 4 PFZ 20 53 6575 0005 2 EA SCREW 8 32 X 1 1 2 PPZ...

Page 85: ...k End Assembly continued Figure 3 27 Back End Assembly 4 x2 18 Ref 11 19 x4 16 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 21 x8 12 15 4 22 x6 6 7 17 2 14 x2 18 Ref 3 x2 18 Ref 23 x4 10 23 Ref 13 29 5 18 x18 8 24 x2 28 9 26 x3 1 x3 20 x2 25 x2 27 x3 ...

Page 86: ...o Item Qty UM Description 1 10 9704 0618 8 EA CLIP REFLECTOR MOUNT 2 10 9704 6617 1 EA REFLECTOR MOUNT PLATE 3 42 9704 0151 1 EA REFLECTOR RETRO 4 42 9704 6150 1 EA REFLECTOR PRIMARY SMOOTH 5 53 6525 0188 8 EA SCREW 6 32 X 3 16 LG PPZ 4 5 x8 2 3 1 x8 Note ALIGN BUMP ON REFLECTOR WITH NOTCHED CORNER OF MOUNT PLATE BUMP FITS INSIDE SLOT IN MOUNTING CLIP See Note ...

Page 87: ...9 Lamp Cover Assembly No Item Qty UM Description 1 10 9638 0233 1 EA TETHER REMOVABLE COVER 2 10 9704 1630 1 EA HEAD COVER LAMP SOCKET 3 53 5655 0250 1 EA SCREW 6 X 1 4 LG PLASTIC THREADING 4 55 2233 2003 2 EA DZUS RAPIER 1 4 TURN STUD RETAINER 5 MM 5 55 2233 2005 2 EA DZUS RAPIER 1 4 TURN STUD 5 MM 12 MM LG 5 x2 1 2 3 4 x2 ...

Page 88: ...VARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL 70 02 9704 6010 0 Notes ...

Page 89: ...F ANIMATION MODULE SHORT 6 32 11 10 9704 1233 1 EA PULLEY 16 GROOVE ANIMATION ARM DRIVE 12 10 9704 6231 2 EA BLOCK SPACER EDGE GOBO BULKHEAD 13 10 9704 6245 1 EA BULKHEAD MIDDLE GOBO MODULE 14 10 9704 6251 1 EA BULKHEAD LEFT GOBO BULKHEAD 15 10 9704 6252 1 EA BULKHEAD RIGHT GOBO BULKHEAD 16 17 9704 0906 1 EA PCB ASSY WHEEL POSITION SENSOR 17 21 9704 0211 1 EA ASSY GOBO WHEEL 1 18 21 9704 0212 1 EA...

Page 90: ...UP PNT 37 53 6601 0004 1 EA SCREW 4 40 X 1 8 PFZ UNDERCUT 38 53 6604 0002 5 EA SCREW 4 20 X 1 4 THREAD FORMING FOR PLASTICS 39 53 6604 0005 4 EA SCREW 4 40 X 1 4 PFZ SHEET METAL 40 53 6609 0001 20 EA SCREW 6 32 X 3 8 PFZ 41 53 6659 0003 2 EA SCREW 2 56 X 3 8 PPZ 42 53 6682 0002 1 EA SCREW 4 40 X 1 4 PPZ SEMS 43 53 6685 0500 2 EA SCREW 6 32 X 1 2 PPB CAPTIVE 44 53 9704 0004 2 EA SCREW 10 32 X 3 8 H...

Page 91: ...e Assembly continued Figure 3 30 Gobo Animation Module Assembly Part 1 18 45 x2 49 Ref APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 4 x4 36 x8 49 x2 17 45 Ref 46 Ref 7 19 24 26 50 x4 20 38 x2 10 x3 29 x3 13 34 x3 23 35 x9 41 x2 9 16 31 x2 30 28 x6 35 Ref 5 27 x4 37 42 29 Ref 46 x2 ...

Page 92: ...RE SERVICE MANUAL 74 02 9704 6010 0 Gobo Animation Module Assembly continued Figure 3 31 Gobo Animation Module Assembly Part 2 21 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 34 x3 47 36 x2 3 11 32 See Detail Item 3 Detail 3b 3a ...

Page 93: ...ULE ASSEMBLY 02 9704 6010 0 75 3 Gobo Animation Module Assembly continued Figure 3 32 Gobo Animation Module Assembly Part 3 8 38 x5 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 6 25 44 x2 38 Ref 40 x6 22 34 x4 12 x2 40 Ref 39 x2 ...

Page 94: ...0 BEAMWASH LUMINAIRE SERVICE MANUAL 76 02 9704 6010 0 Gobo Animation Module Assembly continued Figure 3 33 Gobo Animation Module Assembly Part 4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 43 x2 15 40 x8 1 2 14 ...

Page 95: ... EA CAP HUB GOBO WHEEL 1 4 10 9704 0236 1 EA DRIVEN PULLEY GOBO ROTATE 5 22 9704 0220 1 EA PLATE ASSY ROTATING GOBO WHEEL 6 22 9704 0222 1 EA SUN GEAR GOBO ROTATE WITH MAGNET 7 53 6659 0015 3 EA SCREW 2 56 X 1 4 PFB 8 53 6659 0023 3 EA SCREW 2 56 X 3 16 PFZ 9 53 6659 0027 4 EA SCREW 2 56 X 5 16 PFZ 10 54 1259 0014 1 EA BEARING TORQUE TUBE 1 313 OD 11 54 9687 1253 3 EA BEARING NPB MR105ZZK13 12 55 ...

Page 96: ...EL EDGE PRESS TAPE FIRMLY IN PLACE TO PROMOTE ADHESION BY RUBBING WITH A BLUNT TOOL WHEN INSTALLING GOBO GAG CARRIER TIME ASSEMBLY BY ALIGNING TIMING MARK ON SUN GEAR ITEM 6 WITH HOLES ON PLANET GEAR ROTATE SUN GEAR SO WHITE MARK IS VISIBLE THEN INSTALL CARRIER SO TWO TEETH WITH HOLES MESH WITH WHITE TOOTH REPEAT FOR ALL CARRIERS VERIFY THAT ASSEMBLY SPINS FREELY BY HOLDING SUN GEAR ITEM 6 AND SPI...

Page 97: ...Y GOBO ROTATE 3 10 9704 1216 1 EA SUN GEAR GOBO ROTATE 4 22 9704 0207 1 EA DRIVEN PULLEY WITH MAGNET GOBO WHEEL 2 INDEX 5 22 9704 0220 1 EA PLATE ASSY ROTATING GOBO WHEEL 6 53 6659 0023 7 EA SCREW 2 56 X 3 16 PFZ 7 53 6659 0027 3 EA SCREW 2 56 X 5 16 PFZ 8 54 1259 0014 1 EA BEARING TORQUE TUBE 1 313 OD 9 54 9687 1253 3 EA BEARING NPB MR105ZZK13 10 55 2256 0001 1 EA MAGNET 2 17 SMCO 2MM X 2MM X3MM ...

Page 98: ... WHEEL EDGE PRESS TAPE FIRMLY IN PLACE TO PROMOTE ADHESION BY RUBBING WITH A BLUNT TOOL WHEN INSTALLING GOBO GAG CARRIER TIME ASSEMBLY BY ALIGNING TIMING MARK ON SUN GEAR ITEM 1 WITH HOLES ON PLANET GEAR ROTATE SUN GEAR SO WHITE MARK IS VISIBLE THEN INSTALL CARRIER SO TWO TEETH WITH HOLES MESH WITH WHITE TOOTH REPEAT FOR ALL CARRIERS VERIFY THAT ASSEMBLY SPINS FREELY BY HOLDING SUN GEAR ITEM 1 AND...

Page 99: ...o Figure 3 36 Figure 3 36 Gobo 1 Sensor Index Assembly No Item Qty UM Description 1 10 9704 0232 1 EA GOBO WHEEL 1 SENSOR BRACKET 2 17 9704 0905 1 EA PCB ASSY GOBO 1 INDEX SENSOR 3 24 9678 3240 1 EA BRD ASSY GOBO POSITION 4 53 6659 0012 2 EA SCREW 2 56 X 1 8 PPZ 5 55 2203 0001 2 EA SCREW 4 40 X 1 4 PPZ 3 5 x2 1 2 4 x2 ...

Page 100: ...ure 3 37 Figure 3 37 Gobo 2 Sensor Index Assembly No Item Qty UM Description 1 10 9704 0290 1 EA CLAMP CONNECTOR SENSOR BOARD 2 10 9704 0253 1 EA MOUNT SENSOR BOARD GOBO INDEX 3 53 2009 0006 2 EA NUT 2 56 HEX NYLON LOCK SS 4 17 9704 0904 1 EA PCB ASSY WHEEL POSITION SENSOR 5 53 6659 0014 2 EA SCREW 2 56 X 3 8 PFB 5 x2 4 2 1 3 x2 ...

Page 101: ...8 THK 9 10 9704 6317 1 EA INDEX PULLEY ARM 10 21 9704 0332 1 EA MOTOR ASSY ANIMATION WHEEL 2 11 22 9704 6343 1 EA ASSY CONCURRENT ANIMATION 12 53 6559 0001 3 EA SCREW 4 40 X 1 4 PFZ 13 53 6578 0002 2 EA SCREW 6 32 X 3 16 SET CUP PNT 14 53 6650 0001 1 EA SCREW 2 56 X 5 16 PPZ 15 53 6659 0006 1 EA SCREW 2 56 X 3 16 PPZ 16 53 6659 0012 4 EA SCREW 2 56 X 1 8 PPZ 17 53 6659 0015 4 EA SCREW 2 56 X 1 4 P...

Page 102: ...4 APPLY ONE DROP OF LOCTITE TO SCREW THREADS DURING INSTALLATION NOTE FLAG ORIENTATION PRESS FIRMLY DOWN ON OUTSIDE PULLEY TO REMOVE ALL FREE SPACE IN PARTS STACK BEFORE TIGHTENING SET SCREWS IN OUTSIDE PULLEY VERIFY THAT THERE IS NO AXIAL PLAY IN PARTS STACK AFTER SET SCREWS ARE TIGHTENED 11 20 4 x5 3 x6 17 x4 16 x4 8 10 2 19 x2 14 15 22 6 12 x3 18 23 1 5 13 x2 7 9 ...

Page 103: ...ION WHEEL 2 2 21 9687 2500 1 EA ASSY SENSOR COLOR BULKHEAD 3 21 9704 0239 1 EA ASSY TENSION ADJUST ANIMATION WHEEL 4 44 9704 1213 1 EA MOTOR SIZE 14 SHAFT 24 MM LG 5 53 6513 0002 4 EA SCREW M3 X 5 MM PFZ 6 53 6558 0009 1 EA SCREW 6 32 X 3 8 LG PPZ SEMS 7 53 6613 0001 1 EA SCREW 6 32 X 7 8 PPZ 8 55 2203 0001 2 EA SCREW 4 40 X 1 4 PPZ 5 x4 4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 7 1 3 6...

Page 104: ...OARD 3 10 9704 6234 1 EA BULKHEAD FRONT GOBO MODULE 4 21 9704 6272 1 EA ASSY IRIS MODULE 5 24 9678 3240 1 EA BD ASSY GOBO POSITION 6 24 9704 2901 2 EA PCB ASSY 5 WAY MOTOR DRIVER 7 53 6520 0001 6 EA SCREW 4 40 X 3 8 PPZ 8 53 6558 0009 4 EA SCREW 6 32 X 3 8 LG PPZ SEMS 9 53 6596 0002 1 EA SCREW 4 40 X 5 16 LG PPZ SEMS 10 53 6601 0003 1 EA SCREW 4 40 X 3 16 PFZ UNDERCUT 11 55 2203 0001 4 EA SCREW 4 ...

Page 105: ...IRIS ASSEMBLY 02 9704 6010 0 87 3 Front Gobo Bulkhead with Iris Assembly continued Figure 3 40 Front Gobo Bulkhead with Iris Assembly 11 x4 APPLY ONE DROP OF LOCTITE TO SCREW THREADS DURING INSTALLATION 8 x4 5 1 9 10 3 6 x2 2 x2 12 x2 7 x6 4 ...

Page 106: ...0 9704 6284 1 EA BULKHEAD IRIS MODULE 6 22 9704 0275 1 EA IRIS ASSY 34 MM CLEAR APERTURE CABLE 7 44 9704 0208 1 EA MOTOR SIZE 15 5 X 17 MM SHAFT 8 52 8298 2216 2 EA FERRULE UNINSULATED 20 AWG 6 MM LG 9 53 6513 0008 4 EA SCREW M3 X 5 X 5 MM LG PFB METRIC 10 53 6513 0042 3 EA SCREW M2 X 4 X 4 MM LG PFB METRIC 11 53 6578 0002 2 EA SCREW 6 32 X 3 16 SET CUP PNT 12 53 6608 0001 4 EA SCREW 6 32 X 3 8 PF...

Page 107: ...0 89 3 Iris Module Assembly continued Figure 3 41 Iris Module Assembly APPLY ONE DROP OF LOCTITE TO SCREW THREADS DURING INSTALLATION CRIMP FERRULES ONTO ENDS OF CABLE WITH PLIERS TO SECURE 14 x3 7 9 x4 11 x2 3 5 14 12 x4 4 13 x4 8 x2 2 x2 6 10 x3 1 ...

Page 108: ...VARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL 90 02 9704 6010 0 Notes ...

Page 109: ...IFFENER 12 10 9704 5418 3 EA SPACER 0 172 ID 0 31 OD 0 115 LG 13 10 9704 6451 1 EA BRACKET LEFT COLOR BULKHEAD 14 10 9704 6452 1 EA BRACKET RIGHT COLOR BULKHEAD 15 21 9704 0411 1 EA ASSY BELT 210GRV 16 21 9704 0412 4 EA ASSY BELT 240GRV 17 21 9704 0415 1 EA ASSY FIXED COLOR WHEEL 18 21 9704 0420 1 EA ASSY CROSS FLOW BLOWER COLOR COOLING 19 21 9704 0440 1 EA ASSY SENSOR BOARD COLOR FLAGS 20 21 9704...

Page 110: ...CREW M3 X 5 X 5 MM LG PFZ METRIC 39 53 6520 0001 3 EA SCREW 4 40 X 3 8 PPZ 40 53 6520 0500 8 EA SCREW 4 40 X 1 2 PPZ SEMS 41 53 6536 0875 3 EA SCREW 4 40 X 1 00 PFZ 42 53 6558 0001 10 EA SCREW 6 32 X 3 8 PPZ 43 53 6558 0009 6 EA SCREW 6 32 X 3 8 PPZ SEMS 44 53 6559 0001 2 EA SCREW 4 40 X 1 4 PFZ 45 53 6596 0002 4 EA SCREW 4 40 X 5 16 PPZ SEMS 46 53 6597 0001 4 EA SCREW 4 40 X 3 16 PPZ 47 53 6609 0...

Page 111: ...odule Assembly continued Figure 3 42 Color Module Assembly Part 1 Refer to Figure 3 43 on page 94 for this portion of the assembly Refer to Figure 3 44 on page 95 for this portion of the assembly Dimmer Strobe Magenta Cyan Yellow CTO Fixed Colors Driver PCBs Blower ...

Page 112: ...Color Module Assembly Part 2 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION Refer to Figure 3 44 on page 95 for remainder of assembly A 32 x4 58 20 Dimmer 25 13 42 x10 18 45 x4 19 15 40 x8 24 39 x3 7 x3 51 31 x2 8 x2 54 44 x2 30 53 x2 46 x4 6 38 x16 33 57 50 x2 14 56 x10 35 x5 43 x6 43 x6 55 x2 35 x5 52 x5 10 ...

Page 113: ...ure 3 44 Color Module Assembly Part 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 36 x10 Assembly continued from Figure 3 43 on page 94 16 x4 12 x3 1 x5 41 x3 3 x5 49 x10 48 x10 29 x2 5 x4 CTO 28 x2 Yellow 27 x2 Cyan 17 21 x5 34 x6 9 x6 23 37 x4 Magenta A 11 4 x5 2 x5 47 x4 22 x4 26 x2 ...

Page 114: ...oove Belt Assembly 21 9704 0411 Rev B Refer to Figure 3 45 Figure 3 45 210 Groove Belt Assembly No Item Qty UM Description 1 10 9704 0442 2 EA CLAMP COLOR BELT 2 53 6661 0003 4 EA SCREW 0 80 X 3 16 LG PFSS 3 54 9704 0401 1 EA BELT TIMING MXL 210 GRV 125 WD SIL KEV 2 x4 1 x2 3 ...

Page 115: ...Belt Assembly 21 9704 0412 Rev B Refer to Figure 3 46 Figure 3 46 240 Groove Belt Assembly No Item Qty UM Description 1 10 9704 0442 2 EA CLAMP COLOR BELT 2 53 6661 0003 4 EA SCREW 0 80 X 3 16 LG PFSS 3 54 9704 0402 1 EA BELT TIMING MXL 240 GRV 125 WD SIL KEV 2 x4 1 x2 3 ...

Page 116: ...S 7 22 9704 1430 1 EA CER LENS ASSY FIXED COLOR 8 10 9704 0290 2 EA CLAMP CONNECTOR SENSOR BOARD 9 10 9704 0223 2 EA DRIVE PULLEY GOBO WHEEL 10 17 9704 0904 2 EA PCB ASSY WHEEL POSITION SENSOR 11 53 6559 0001 2 EA SCREW 4 40 X 1 4 PFZ 12 53 6601 0004 3 EA SCREW 4 40 X 1 8 PFZ UNDERCUT 13 53 6601 0003 4 EA SCREW 4 40 X 3 16 PFZ UNDERCUT 14 53 6601 0002 2 EA SCREW 4 40 X 3 16 PTZ 15 53 6659 0003 4 E...

Page 117: ... 9704 6010 0 99 3 Fixed Color Wheel Assembly continued Figure 3 47 Fixed Color Wheel Assembly 13 x4 9 x2 14 x2 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 6 7 14 1 3 x2 18 x4 4 8 x2 10 x2 15 x4 20 x2 12 x3 6 19 x2 7 11 x2 2 5 16 x2 17 x2 ...

Page 118: ...A HUB FIXED COLOR WHEEL 3 10 9704 0426 1 EA PLATE COLOR WHEEL 4 10 9704 1431 1 EA SPRING PLATE FIXED COLOR WHEEL 5 41 9704 0490 1 EA FILTER RED 6 41 9704 0491 1 EA FILTER DARK FUCHSIA 7 41 9704 0492 1 EA FILTER ORANGE 8 41 9704 0493 1 EA FILTER KELLY GREEN 9 41 9704 0494 1 EA FILTER CONGO BLUE 10 53 6659 0002 5 EA SCREW 2 56 X 1 4 PPZ 11 54 9687 1253 2 EA BEARING NPB MR105ZZK13 12 10 9704 0450 1 E...

Page 119: ...lter APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION INSTALL MAGNET ITEM 1 AND MAGNET TAPE ITEM 12 USING LOCTITE 49 FLUSH TO FRONT SURFACE AS SHOWN WITH SOUTH POLE OF MAGNET FACING DIRECTION SHOWN LET SET UNTIL DRY COLORS GIVEN FOR REFERENCE ONLY AND ARE STANDARD FACTORY LOADS 6 4 8 7 3 1 South Pole 9 11 x2 2 Red Dark Orange Kelly Congo Blue Fuchsia Green 12 ...

Page 120: ... 1 EA HUB FIXED COLOR WHEEL 3 10 9704 0426 1 EA PLATE COLOR WHEEL 4 10 9704 1431 1 EA SPRING PLATE FIXED COLOR WHEEL 5 41 9704 0495 1 EA FILTER BLUE 6 41 9704 0496 1 EA FILTER GREEN 7 41 9704 0489 1 EA FILTER MINUS GREEN 8 41 9704 0498 1 EA FILTER LAVENDER 9 41 9704 0499 1 EA FILTER AMBER 10 53 6659 0002 5 EA SCREW 2 56 X 1 4 PPZ 11 54 9687 1253 2 EA BEARING NPB MR105ZZK13 12 10 9704 0450 1 EA MAG...

Page 121: ... 7 3 1 South Pole 9 11 x2 2 Blue Minus Amber Green Green Lavender Open No Filter 12 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION INSTALL MAGNET ITEM 1 AND MAGNET TAPE ITEM 12 USING LOCTITE 49 FLUSH TO FRONT SURFACE AS SHOWN WITH SOUTH POLE OF MAGNET FACING DIRECTION SHOWN LET SET UNTIL DRY COLORS GIVEN FOR REFERENCE ONLY AND ARE STANDARD FACTORY LOADS ...

Page 122: ... 3 50 Figure 3 50 Fixed Color Motor Assembly No Item Qty UM Description 1 10 9704 0432 1 EA PLATE MOTOR ADJUST FIXED COLOR 2 10 9704 0465 3 EA SPACER FIXED COLOR MOTOR 3 44 9704 0418 1 EA MOTOR SIZE 17 SHAFT 0 55 4 53 6513 0029 2 EA SCREW M3 X 5 X 12 MM LG PFZ METRIC 2 x3 1 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 4 x2 ...

Page 123: ... E Refer to Figure 3 51 Figure 3 51 Cross Flow Blower Assembly No Item Qty UM Description 1 10 9704 0455 1 EA MOUNT BLOWER COLOR 2 23 9704 1004 1 EA FAN ASSY VL4000 COLOR BULKHEAD BLOWER 3 53 6527 0187 3 EA SCREW 6 32 X 3 16 LG PPZ THD FORMING 4 55 6818 0002 1 EA STANDOFF 45 DEG NYLOC KURLY LOC 3 x3 2 1 4 ...

Page 124: ...Figure 3 52 No Item Qty UM Description 1 10 9704 0420 1 EA MOUNT PLATE STROBE 2 22 9704 0453 1 EA ASSY STROBE BLADE 3 44 9687 1204 1 EA MOTOR SIZE 17 SHAFT 0 455 4 53 6682 0002 2 EA SCREW 4 40 X 1 4 PPZ SEMS 5 55 6738 0005 0 625 IN TUBING SILICONE RUBBER 4 MM ID 8 MM OD SOFT RED 6 53 6559 0001 1 EA SCREW 4 40 X 1 4 PFZ ...

Page 125: ...EMBLY 02 9704 6010 0 107 3 Left Strobe Assembly continued Figure 3 52 Left Strobe Assembly 0 035 BETWEEN HUB AND MOUNT SURFACE 0 311 NOTE CLOCKING OF MOTOR CONNECTOR 2 5 6 4 x2 1 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 126: ...UM Description 1 10 9704 0420 1 EA MOUNT PLATE STROBE 2 22 9704 0454 1 EA ASSY STROBE BLADE 3 44 9687 1204 1 EA MOTOR SIZE 17 SHAFT 0 455 4 53 6559 0001 1 EA SCREW 4 40 X 1 4 PFZ 5 55 6738 0005 0 625 IN TUBING SILICONE RUBBER 4 MM ID 8 MM OD SOFT RED 6 10 9704 1435 1 EA LIGHT SHIELD DIMMER BELT FULL 7 53 6682 0002 2 EA SCREW 4 40 X 1 4 PPZ SEMS ...

Page 127: ... Figure 3 53 Right Strobe Assembly NOTE MOTOR CONNECTOR CLOCKING 0 004 BETWEEN HUB AND MOTOR 0 220 2 6 4 7 x2 1 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION INSTALL ITEM 6 WITH HIGHLY REFLECTIVE SIDE TOWARD MOTOR BEND TABS A OVER ENDS OF MOTOR MOUNT TO SECURE ENDS TWO PLACES 5 A A ...

Page 128: ...3 54 Control Belt Idler Assembly No Item Qty UM Description 1 10 9704 5409 1 EA IDLER PULLEY COLOR FLAG 2 10 9704 5423 1 EA IDLER SHAFT PULLEY COLOR BULKHEAD 3 10 9704 5428 1 EA IDLER BRACKET COLOR BULKHEAD 4 53 6597 0001 1 EA SCREW 4 40 X 3 16 PPZ 5 54 9687 0253 2 EA BEARING MR105ZZ 2 1 3 5 5 4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 129: ...igure 3 55 Figure 3 55 Color Flags Sensor Board Assembly No Item Qty UM Description 1 04 9704 0403 1 EA LABEL COLOR SENSOR BOARD 2 10 9704 0422 2 EA MOUNT BRACKET SENSOR BOARD 3 24 9704 0903 1 EA PCB QUAD COLOR OPTICAL SENSOR 4 55 2203 0001 2 EA SCREW 4 40 X 1 4 PPZ 1 APPLY LABEL OVER SILKSCREEN DENOTING COLORS ON BOARD 2 x2 4 x2 3 ...

Page 130: ...VARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL 112 02 9704 6010 0 Notes ...

Page 131: ...5 1 EA ASSY YOKE FRAME 13 24 9704 1126 1 EA PCB ASSY IGNITOR 1200W 14 24 9704 1908 1 EA TILT MOTOR DRIVER 15 52 0406 2 EA THERM PAD VO GAP PAD ULT SOFT 0 45 X 0 625 16 53 5560 0250 6 EA SCREW SET 8 32 X 1 4 L 17 53 6517 0002 7 EA SCREW 10 32 X 3 8 PPB SEMS 18 53 6525 0001 4 EA SCREW 6 32 X 5 16 PPZ 19 53 6546 0002 3 EA SCREW 8 32 X 5 16 PPZ 20 53 6558 0009 4 EA SCREW 6 32 X 3 8 LG PPZ SEMS 21 53 6...

Page 132: ... 114 02 9704 6010 0 Yoke Assembly continued Figure 3 56 Yoke Assembly APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 2 19 x3 8 16 x6 13 18 x4 25 x2 24 x2 26 x4 23 x12 3 9 x2 10 4 x4 21 x14 20 x4 28 x4 11 15 x2 14 6 x4 12 27 x3 7 1 17 x7 22 x8 5 x4 ...

Page 133: ...704 2763 1 EA TILT MOTOR PLATE 4 17 9704 1911 1 EA SENSOR BOARD TILT 5 21 9704 0764 1 EA ASSY TILT MOTOR WITH PULLEY 6 21 9704 1760 1 EA TILT BELT TENSION ROLLERS 7 53 2200 0008 3 EA NUT 8 32 KEPS SS 8 53 6522 0001 2 EA SCREW 6 32 X 1 4 PPZ 9 53 6546 0001 4 EA SCREW 8 32 X 5 8 PPB 10 53 6558 0009 2 EA SCREW 6 32 X 3 8 LG PPZ SEMS 11 53 6567 0001 4 EA SCREW 4 40 X 1 2 PPZ 12 55 3306 0006 2 EA WASHE...

Page 134: ...AIRE SERVICE MANUAL 116 02 9704 6010 0 Double Rollers Tilt Motor Assembly continued Figure 3 57 Double Rollers Tilt Motor Assembly APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 8 x2 2 4 10 x2 12 x2 7 x3 13 x3 9 x4 5 1 3 11 x4 6 ...

Page 135: ...IDE BELT 2 44 9698 0680 1 EA MOTOR 3 PHASE SZ 23 HI TRQ MOONS 3 53 5560 0187 2 EA SCREW SET 8 32 X 3 16 L 0 034 1 NOTES A APPLY ONE DROP OF LOCTITE 603 BY OTHERS TO SHAFT INSTALL ITEM 1 ONTO MOTOR SHAFT WITH A TWISTING MOTION TO ENSURE COMPLETE COVERAGE OF SHAFT WITH LOCTITE MAKE SURE LOCTITE DOES NOT DRIP DOWN INTO MOTOR BEARING B SET PULLEY AT HEIGHT SHOWN IN PULLEY HEIGHT DETAIL DIMENSION IS FR...

Page 136: ... 1760 Rev A Refer to Figure 3 59 Figure 3 59 Tilt Belt Tension Rollers Assembly No Item Qty UM Description 1 53 6545 0010 2 EA 8 32 X 1 UNDERCUT FLAT HEAD PHILLIPS 2 10 9704 2702 1 EA PLATE BELT TENSION TILT 3 10 9704 0766 2 EA ROLLER TENSION ADJUST TILT 4 10 9704 2701 1 EA TILT BELT TENSION ROLLER 4 3 x2 2 1 x2 ...

Page 137: ...roceeded with a bill of materials BOMs for the parts of the section of the assembly shown Refer to the following BOMs and their associated drawings Upper Enclosure Assembly Part 1 on page 120 Upper Enclosure Assembly Part 2 on page 122 Upper Enclosure Assembly Part 3 on page 124 Upper Enclosure Assembly Part 4 on page 126 Note Cables associated with the Upper Enclosure Assembly are listed in this ...

Page 138: ... ENCLOSURE 7 10 9704 1816 1 EA LVS SIDE MOUNT WALL 8 21 9704 0810 1 EA SIDE MOUNT FAN ASSY 9 21 9704 0825 1 EA UPPER ENCL FRONT PANEL ASSY 10 21 9704 2815 1 EA SIDE MOUNT FILTER HOLDER 11 22 9704 0830 2 EA HANDLEBAR ASSY 12 53 2200 0006 2 EA NUT 6 32 KEP SS 13 53 2200 0008 14 EA NUT 8 32 KEP SS 14 53 5636 0375 16 EA SCREW 6 32 X 3 8 PFSS B 15 53 6545 0008 8 EA SCREW 8 32 X 3 8 PFB UNDERCUT 16 53 6...

Page 139: ... 9704 6010 0 121 3 Upper Enclosure Assembly Part 1 continued Figure 3 60 Upper Enclosure Assembly Part 1 8 16 x8 11 x2 10 14 ref 13 ref 14 x16 15 x8 7 19 x4 1 x8 4 x8 3 6 12 x2 2 x4 13 x14 5 17 x4 18 x4 9 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 140: ...EY ASSY 3 21 9704 0870 1 EA PAN FAN DRIVER BOARD 4 21 9704 1820 1 EA PAN ASSY MODULE 5 53 5808 0001 2 EA SCREW 6 32 X 0 50 LG FLAT PHIL NYLON 6 53 6552 0001 4 EA SCREW 8 32 X 1 2 PFZ 7 53 6613 0008 2 EA SCREW 6 32 X 1 2 PPZ SEMS 8 53 7017 0500 4 EA SCREW 1 4 20 X 1 2 PFZ 9 53 9704 0002 4 EA SCREW 1 4 20 X 2 ALLEN FLATHEAD BLACK 10 55 6538 0002 2 EA WASHER 6 NYLON NATURAL 11 55 6879 0001 2 EA WASHE...

Page 141: ... 2 02 9704 6010 0 123 3 Upper Enclosure Assembly Part 2 continued Figure 3 61 Upper Enclosure Assembly Part 2 9 x4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 7 x2 2 6 x4 4 1 x4 3 11 x2 5 x2 10 x2 8 x4 Item 8 is same as item 17 in Figure 3 60 ...

Page 142: ... 9704 1857 1 EA INSULATING DUCT DRIVER SIDE 7 10 9704 2874 2 EA HOLDER BALLAST WARNING LABEL 8 53 5636 0375 4 EA SCREW 6 32 X 3 8 PFSS B 9 53 6558 0007 4 EA SCREW 6 32 X 1 4 LG PPZ SEMS 10 53 6558 0009 4 EA SCREW 6 32 X 3 8 LG PPZ SEMS 11 53 6613 0008 16 EA SCREW 6 32 X 1 2 PPZ SEMS 12 55 2288 0001 4 EA STANDOFF MF 6 32 X 13 16 LG 1 4 HEX 13 55 6658 0009 4 EA STANDOFF 1 4 HEX 6 32 0 75 LG MF 14 55...

Page 143: ... 6010 0 125 3 Upper Enclosure Assembly Part 3 continued Figure 3 62 Upper Enclosure Assembly Part 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 1 x2 10 x4 5 x2 6 4 2 x2 9 x4 7 x2 15 x4 12 x4 13 x4 11 x16 17 3 x2 16 15 Ref Only part of 9 x4 20 9704 0002 ...

Page 144: ... B 6 53 6543 0001 2 EA SCREW 6 32 X 3 8 PPB 25 9704 1703 1 EA CABLE ASSY VL4000 PAN TILT NOT SHOWN 25 9704 2704 1 EA CABLE ASSY VL4000 PAN PWR DISTRO INPTU W SHIELD NOT SHOWN 25 9704 1800 1 EA CABLE ASSY VL4000 PFC POWER INPUT NOT SHOWN 25 9704 1801 1 EA CABLE ASSY VL4000 ENCLOSURE PFC OUTPUT W SHIELD NOT SHOWN 25 9704 0802 1 EA CABLE ASSY VL4000 DMX NOT SHOWN 25 9704 0803 1 EA CABLE ASSY VL4000 B...

Page 145: ... PART 4 02 9704 6010 0 127 3 Upper Enclosure Assembly Part 4 continued Figure 3 63 Upper Enclosure Assembly Part 4 6 x2 4 x2 3 x2 5 x38 1 x2 2 x4 1 APPLY LOCTITE 272 PRIOR TO INSTALLING SCREW IN UNTIL SCREW HEAD TOUCHES COVER DO NOT OVER TIGHTEN ...

Page 146: ... Rev E Refer to Figure 3 64 Figure 3 64 Side Mount Fan Assembly No Item Qty UM Description 1 10 9704 1817 1 EA UPPER ENCLOSURE SIDE WALL FAN MOUNT 2 22 9704 1850 4 EA FAN ASSY WITH RUBBER MOUNTS NOTE EACH ASSEMBLY IS 4 RUBBER FAN MOUNTS 1 FAN AND 4 NYLON WASHERS 1 2 x4 Part of Item 2 Air Flow Part of Item 2 ...

Page 147: ...EL 4 21 9704 0880 1 EA ASSY MCB DISPLAY 5 10 9704 0886 1 EA MCB BRACKET MOUNT 6 10 9704 1826 1 EA PAN ASSY SUPPORT BRACKET 7 24 9664 4895 1 EA PCB ASSY DMX INPUT 8 25 9704 0830 1 EA POWERCON NEUTRIK AC INPUT CONNECTOR NAC3MPX 9 53 6598 0001 6 EA SCREW 4 40 X 3 8 PFB 10 53 6558 0007 1 EA SCREW 6 32 X 1 4 PPZ SEMS 11 53 5636 0375 2 EA SCREW 6 32 X 3 8 PFSS B 12 55 2288 0001 2 EA STANDOFF MF 6 32 X 1...

Page 148: ...VARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL 130 02 9704 6010 0 Front Panel Assembly continued Figure 3 65 Front Panel Assembly 12 x2 5 6 7 13 1 8 2 9 x6 4 3 11 x2 10 ...

Page 149: ...older Assembly 21 9704 2815 Rev C Refer to Figure 3 66 Figure 3 66 Side Mount Filter Holder Assembly No Item Qty UM Description 1 10 9704 1842 2 EA AIR FILTER 2 10 9704 2819 1 EA SIDE FILTER GRILL 3 10 9704 3818 1 EA UPPER ENCLOSURE FILTER SIDE 4 53 2200 0006 6 EA NUT 6 32 KEP SS 1 x2 3 2 4 x6 ...

Page 150: ...53 6536 0001 2 EA SCREW 4 40 X 1 2 PFZ 5 53 6609 0001 1 EA SCREW 6 32 X 3 8 PFZ 6 53 6558 0009 1 EA SCREW 6 32 X 3 8 LG PPZ SEMS 7 53 6575 0010 5 EA SCREW 8 32 X 1 2 PPZ SEMS 8 53 6545 0007 4 EA SCREW 8 32 X 3 8 PFB 9 53 6627 0001 5 EA SCREW 10 32 X 5 8 PPB 10 55 6568 0075 1 EA SPRING EXTSN 1 2 FL X 1 8 OD 11 10 9704 4890 1 EA STABILIZER PAN 1 950 SHAFT 12 10 9704 1808 2 EA TIMING PULLEY 150 TOOTH...

Page 151: ...PULLEY ASSEMBLY 02 9704 6010 0 133 3 Pan Bearing Pulley Assembly continued Figure 3 67 Pan Bearing Pulley Assembly 4 x2 APPLY LOCTITE 242 TO THE THREADS OF ALL SCREWS PRIOR TO INSTALLATION 6 14 1 13 8 x4 10 1 5 11 2 9 x5 7 x5 3 12 x2 ...

Page 152: ... 9704 0801 1 EA DIPSWITCH LABEL PAN BOARD 2 10 9704 2837 1 EA SENSOR BOARD MOUNT PLATE 3 24 9704 1907 1 EA PAN DRIVER BOARD 4 52 0406 2 EA THERM PAD VO GAP PAD ULT SOFT 0 45 X 0 625 5 53 2003 0001 4 EA NUT 4 40 KEP ZINC PLATED 6 53 6519 0001 4 EA SCREW 4 40 X 5 8 PPZ 7 55 2178 0001 3 EA CABLE ANCHOR MOUNT 8 SCREW 8 55 6621 0001 3 EA WASHER 4 FLAT ZINC 1 5 x4 2 8 x3 7 x3 3 4 x2 6 x4 Apply label in ...

Page 153: ... EA BRIDGE BELT TENSION ROLLERS 4 53 6505 0022 2 EA CARRIAGE BOLT 3 8 16 X 3 4 5 53 2200 0008 6 EA NUT 8 32 KEPS SS 6 53 2019 0004 2 EA NUT 3 8 16 X 0 500 LG X HD GRADE 5 BLK 7 10 9704 3821 1 EA PAN MOTOR PLATE 8 10 9704 1866 1 EA PLATE BELT TENSION PAN 9 22 9704 3820 1 EA PULLEY MOTOR ASSY 10 10 9704 0766 2 EA ROLLER TENSION ADJUST TILT 11 53 6682 0026 2 EA SCREW 8 32 X 3 4 LG PPZ SEMS 12 53 6682...

Page 154: ... LUMINAIRE SERVICE MANUAL 136 02 9704 6010 0 Pan Module Assembly continued Figure 3 69 Pan Module Assembly 11 x2 APPLY BLUE LOCTITE TO THE THREADS OF ALL SCREWS PRIOR TO INSTALLATION 12 x4 9 3 2 5 x6 10 x2 8 4 x2 7 1 13 x2 6 x2 ...

Page 155: ...Enclosure Cover Assembly 21 9704 0850 Rev A Refer to Figure 3 70 Figure 3 70 Upper Enclosure Cover Assembly No Item Qty UM Description 1 10 9704 0858 2 EA COVER LATCH SPRING 2 53 2200 0004 4 EA NUT KEPS 4 40 3 10 9704 0839 1 EA UPPER ENCLOSURE COVER 1 x2 3 2 x4 See Detail Detail ...

Page 156: ...VARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL 138 02 9704 6010 0 Notes ...

Page 157: ...10 0 139 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Cable Assemblies LVS Chassis Ground Cable Assembly 25 9687 0025 Rev A Refer to Figure 3 71 Figure 3 71 VL4000 Pan Tilt Cable Assembly ...

Page 158: ... 140 02 9704 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Pan Tilt Cable Assembly 25 9704 1703 Rev D Refer to Figure 3 72 Figure 3 72 VL4000 Pan Tilt Cable Assembly ...

Page 159: ...010 0 141 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color Power Distribution Cable Assembly 25 9704 0708 Rev D Refer to Figure 3 73 Figure 3 73 VL4000 Color Power Distribution Cable Assembly ...

Page 160: ... Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Lamp Base Tip Fan Extension Cable Assembly 25 9704 1602 Rev B Refer to Figure 3 74 Figure 3 74 VL4000 Lamp Base Tip Fan Extension Cable Assembly ...

Page 161: ...6010 0 143 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Data Network Extension Cable Assembly 25 9704 0711 Rev B Refer to Figure 3 75 Figure 3 75 VL4000 Data Network Extension Cable Assembly ...

Page 162: ...9704 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color Bulkhead 1 Cable Assembly 25 9704 0400 Rev A Refer to Figure 3 76 Figure 3 76 VL4000 Color Bulkhead 1 Cable Assembly ...

Page 163: ...04 6010 0 145 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color Bulkhead 2 Cable Assembly 25 9704 0401 Rev A Refer to Figure 3 77 Figure 3 77 VL4000 Color Bulkhead 2 Cable Assembly ...

Page 164: ...9704 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color Bulkhead 3 Cable Assembly 25 9704 0402 Rev A Refer to Figure 3 78 Figure 3 78 VL4000 Color Bulkhead 3 Cable Assembly ...

Page 165: ...04 6010 0 147 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color Bulkhead 4 Cable Assembly 25 9704 0403 Rev A Refer to Figure 3 79 Figure 3 79 VL4000 Color Bulkhead 4 Cable Assembly ...

Page 166: ...04 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color A to Color B Cable Assembly 25 9704 0712 Rev A Refer to Figure 3 80 Figure 3 80 VL4000 Color A to Color B Cable Assembly ...

Page 167: ...0 0 149 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Pan Power Distribution Input Cable Assembly 25 9704 2704 Rev A Refer to Figure 3 81 Figure 3 81 VL4000 Pan Power Distribution Input Cable Assembly ...

Page 168: ...4 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Enclosure PFC Input Cable Assembly 25 9704 1800 Rev A Refer to Figure 3 82 Figure 3 82 VL4000 Enclosure PFC Input Cable Assembly ...

Page 169: ... 6010 0 151 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Enclosure PFC Output Cable Assembly 25 9704 1801 Rev A Refer to Figure 3 83 Figure 3 83 VL4000 Enclosure PFC Output Cable Assembly ...

Page 170: ...ANUAL 152 02 9704 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 DMX Cable Assembly 25 9704 0802 Rev A Refer to Figure 3 84 Figure 3 84 VL4000 DMX Cable Assembly ...

Page 171: ...04 6010 0 153 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Ballast Control Cable Assembly 25 9704 0803 Rev A Refer to Figure 3 85 Figure 3 85 VL4000 Ballast Control Cable Assembly ...

Page 172: ...02 9704 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 USB Interface Cable Assembly 25 9704 0804 Rev A Refer to Figure 3 86 Figure 3 86 VL4000 USB Interface Cable Assembly ...

Page 173: ...04 6010 0 155 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Thermal Control Cable Assembly 25 9704 1805 Rev A Refer to Figure 3 87 Figure 3 87 VL4000 Thermal Control Cable Assembly ...

Page 174: ... 9704 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Chassis to Yoke Cable Assembly 25 9704 0716 Rev B Refer to Figure 3 88 Figure 3 88 VL4000 Chassis to Yoke Cable Assembly ...

Page 175: ...9704 6010 0 157 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 AC Input Connector Assembly 25 9704 0830 Rev A Refer to Figure 3 89 Figure 3 89 VL4000 AC Input Connector Assembly ...

Page 176: ...9704 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Tilt with Shield Cable Assembly 25 9704 2717 Rev B Refer to Figure 3 90 Figure 3 90 VL4000 Tilt with Shield Cable Assembly ...

Page 177: ... 6010 0 159 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 BeamWash Power Dist Cable Assembly 25 9704 6705 Rev D Refer to Figure 3 91 Figure 3 91 VL4000 BeamWash Power Dist Cable Assembly ...

Page 178: ...04 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Main from MCB Data Cable Assembly 25 9704 6713 Rev B Refer to Figure 3 92 Figure 3 92 VL4000 Main from MCB Data Cable Assembly ...

Page 179: ...6010 0 161 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Main to Bulkheads Data Cable Assembly 25 9704 6714 Rev B Refer to Figure 3 93 Figure 3 93 VL4000 Main to Bulkheads Data Cable Assembly ...

Page 180: ...Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 BeamWash Inlet Fan Extension Cable Assembly 25 9704 6601 Rev B Refer to Figure 3 94 Figure 3 94 VL4000 BeamWash Inlet Fan Extension Cable Assembly ...

Page 181: ...4 6010 0 163 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Ballast to Ignitor Cable Assembly 25 9704 1702 Rev A Refer to Figure 3 95 Figure 3 95 VL4000 Ballast to Ignitor Cable Assembly ...

Page 182: ...0 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 BeamWash Gobo Bulkhead 1 Cable Assembly 25 9704 6200 Rev C Refer to Figure 3 96 Figure 3 96 VL4000 BeamWash Gobo Bulkhead 1 Cable Assembly ...

Page 183: ...010 0 165 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 BeamWash Gobo Bulkhead 2 Cable Assembly 25 9704 6201 Rev C Refer to Figure 3 97 Figure 3 97 VL4000 BeamWash Gobo Bulkhead 2 Cable Assembly ...

Page 184: ...0 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 BeamWash Optics Bulkhead Cable Assembly 25 9704 6100 Rev B Refer to Figure 3 98 Figure 3 98 VL4000 BeamWash Optics Bulkhead Cable Assembly ...

Page 185: ... 6010 0 167 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 BeamWash Lamp Socket Cable Assembly 25 9704 7701 Rev A Refer to Figure 3 99 Figure 3 99 VL4000 BeamWash Lamp Socket Cable Assembly ...

Page 186: ...VARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL 168 02 9704 6010 0 Note Cables are only available as complete assemblies The information contained in this section is for reference only Notes ...

Page 187: ... and bulletins listed herein and any technical notices are bulletins released after the publishing date of this manual Technical Notices Technical Bulletins These documents as well as software and their associated technical bulletins are available in the PUBLIC product downloads section on the Vari Lite web site Note Vari Lite reserves the right to remove software technical bulletins or technical ...

Page 188: ...VARI LITE VL4000 BEAMWASH LUMINAIRE SERVICE MANUAL 170 02 9704 6010 0 Notes ...

Page 189: ......

Page 190: ... Street Dallas Texas 75238 USA 1 877 VARI LITE Fax 1 214 647 8038 www vari lite com Date 22 April 2015 Preliminary Release Version Manual Part Number 02 9704 6010 0 2014 Philips Vari Lite a Philips Group Company All rights reserved ...

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