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Vari Lite VL3000 Spot Service Manual Download Page 42

VARI

❋

LITE

®

 - VL3000™ S

ERIES

 L

UMINAIRE

 S

ERVICE

 M

ANUAL

22

02.9678.0010 D

Figure 2-4:  Gobo Replacement

Press from this side

Front of luminaire

Gobo Wheel

Gobo Assembly

Carrier

Top Head Cover *

Bottom Head Cover *

1/4-Turn Screw

Gobo Wheel

(see detail)

CAUTION:

Do not touch glass with bare fingers.

Press on gobo carrier only.

* Head covers are attached by tethers.

Summary of Contents for VL3000 Spot

Page 1: ......

Page 2: ...0 692 08 615 3 692 07 692 1 691 31 478 0 691 21 029 2 690 33 385 4 37 89 166 9 37 68 727 1 37 51 804 6 37 50 201 8 35 87 270 5 Germany Design Patents No M 98 01 745 4 M 96 04 515 9 M 96 04 514 0 M 94...

Page 3: ...he name of the registered user or organization If available you should have your sales invoice to establish the date of sale as the beginning of the warranty period Once you obtain the RMA pack the un...

Page 4: ...rence to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her o...

Page 5: ...en designed for use with specific lamp types The Series 3000 luminaires require an Osram HMI 1200 W S metal halide lamp Installing another type of lamp may be hazardous 2 Luminaires may be mounted on...

Page 6: ...n which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury...

Page 7: ...Osram HMI 1200 W S metal halide lamp bevor Sie die jeweiligen Lampen ersetzen Die Installation eines anderen Lampentyps kann gef hrlich sein 2 Scheinwerfer k nnen auf jeder beliebigen Oberfl che mont...

Page 8: ...en erfolgt unter Hochdruck und bei hohen Temperaturen Sollte die Lampe zerbrechen besteht die Gefahr von K rperverletzung bzw von Feuer das von Lampenteilen ausgel st werden kann 4 Tragen Sie beim Aus...

Page 9: ...utilis s uniquement avec certaines type de lampes V rifier le type de lampe Osram HMI 1200 W S metal halide lamp avant de remplacer les lampes L installation d un autre type de lampe peut poser un dan...

Page 10: ...s br lures sur la peau et une inflammation des yeux De plus les lampes arc fonctionnent sous haute tension de tr s hautes temp ratures Si la lampe se casse les particules de la lampe cass e peuvent ca...

Page 11: ...sadas solamente con algunas l mparas Tome nota del tipo de l mpara Osram HMI 1200 W S metal halide lamp antes de reemplazarla Instalaci n de otro tipo de l mpara puede ser peligroso 2 Las luminarias s...

Page 12: ...emaduras a la piel e inflamaci n a los ojos Adem s las l mparas de arco operan a alta presi n y muy alta temperatura Si la l mpara se rompe puede existir el peligro de lesiones al personal o un incend...

Page 13: ...FOREWORD 02 9678 0010 D xi...

Page 14: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL xii 02 9678 0010 D...

Page 15: ...Head and Yoke Components 7 Enclosure Components 8 Principles of Operation VL3000 Spot Luminaire 9 Functional Block Diagram 9 VL3000 Wash Luminaire 10 Functional Block Diagram 10 Chapter 2 Maintenance...

Page 16: ...re 44 VL3000 Wash Luminaire 46 Top Assembly Included Items Kit 48 VL3000 Spot Luminaire 49 VL3000 Wash Luminaire 52 Generic Luminaire Assembly 55 Head Assembly Head Structure Assembly 57 Head Cover As...

Page 17: ...bly 109 Condenser Lens Assembly 110 Aperture Bulkhead Assembly 111 Beam Spreader Light Baffle Assembly 112 Yoke Assembly Yoke Assembly 113 Tilt Motor Assembly 115 Relay Electrical Assembly 116 Head Yo...

Page 18: ...70 Front Head Fans Cable Assembly 171 Yoke Fan and Relay Cable Assembly 172 OT Switch to Interlok Cable Assembly 173 Ignitor to Lamp Socket Cable Assembly 174 Yoke to Head Ground Cable Assembly 175 He...

Page 19: ...00 Controller PCB Sheet 5 of 10 209 VL3000 Controller PCB Sheet 6 of 10 210 VL3000 Controller PCB Sheet 7 of 10 211 VL3000 Controller PCB Sheet 8 of 10 212 VL3000 Controller PCB Sheet 9 of 10 213 VL30...

Page 20: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL xviii 02 9678 0010 D...

Page 21: ...procedures may void the product warranty Refer to the Vari Lite Limited Warranty card included in the product shipping package for more information Additional Documentation For complete installation a...

Page 22: ...nd documentation please visit our website at www vari lite com and follow the Support link Technical Bulletins and Notices Technical bulletins concerning the latest changes to VARI LITE equipment are...

Page 23: ...02 9678 0010 D 3 CHAPTER 1 Description This chapter contains descriptions of luminaire features and components Features Components Principles of Operation...

Page 24: ...512 protocol Fan cooled UV IR glass 1200W lamp source Specific Features VL3000 Spot Luminaire 6 1 zoom optics system with 10 to 60 range Variable beam focus to morph between gobo wheels Two six positi...

Page 25: ...to lamp for replacement and provides controls for internal status information beam adjustment see detail below Upper Enclosure Assembly Houses power supply ballast and display board Truss Hook Bracket...

Page 26: ...r Yoke Arm Houses lamp and reflector Provides knobs for lamp Backend Assembly adjustment Main Controller Board MCB Luminaire control circuit board Contains three rotating gobo wheels and beam Gobo Ass...

Page 27: ...onfiguration Beam Spreader Assembly Head Cover Yoke Arm Cover Yoke Arm Houses lamp and reflector Provides knobs for lamp Backend Assembly adjustment Main Controller Board MCB Luminaire control circuit...

Page 28: ...hown for clarity Enclosure Top Covers 150W 24V 6 3A Input Panel Assembly 1200W Arc Ballast Module Enclosure Bottom Ventilation Cover Power Supply Fan Assembly containing DMX Input PCB and Menu Display...

Page 29: ...PRINCIPLES OF OPERATION VL3000 SPOT LUMINAIRE 02 9678 0010 D 9 1 Principles of Operation VL3000 Spot Luminaire Functional Block Diagram...

Page 30: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 10 02 9678 0010 D VL3000 Wash Luminaire Functional Block Diagram...

Page 31: ...02 9678 0010 D 11 CHAPTER 2 Maintenance This chapter contains test service and standard maintenance procedures Testing Troubleshooting Maintenance Procedures...

Page 32: ...structions regarding the luminaire s self test function refer to the VL3000 User s Manual 02 9678 0001 Calibration Sequence The following is an outline of the luminaire s standard calibration sequence...

Page 33: ...Most mechanisms within the VL3000 luminaire are equipped with either optical or magnetic sensors The VL3000 master control board MCB has labeled test points for reading DC voltages at each sensor Tes...

Page 34: ...sensor The mechanism calibrates to the edge and its tab covers 50 of travel Pan and tilt encoders are best read with a scope to read the encoder ticks Notes regarding lamp control The douse command a...

Page 35: ...er Display will now scroll through any error messages or display OK if no errors Table 2 1 Error Messages Display Message OK No Errors Found Pan No Sens Pan sensor not found Pan Encoder Fail Pan encod...

Page 36: ...tartup option in Lamp config menu n a Profile Not Matched Luminaire behaves oddly Profile not set correctly check Setup menu for correct type spot or wash No Sens Mechanism failed to find sensor repor...

Page 37: ...large pulley ensure that flag passes through the sensor at a depth sufficient to engage the sensor beam Tilt belt disconnected extremely loose or not installed properly properly install belt between t...

Page 38: ...rom luminaire Step 2 At rear of luminaire head loosen four 1 4 turn screws and slide lamp box back it is hinged Step 3 One side at a time press lamp lock lever forward and remove each lamp connector t...

Page 39: ...To align lamp Step 1 At Menu Display select Lamp from Config menu If using console set intensity to 100 open beam size iris and focus for hard edge Step 2 Position beam on a white wall at a distance o...

Page 40: ...ed during operation the relay will automatically disengage and the lamp will douse Once the duct is closed lamp power will be restored The fan duct assembly is located on the bottom half of the lumina...

Page 41: ...2 4 Step 3 If accessing Wheels 1 and 3 also raise hinged fan duct assembly Fan duct has a lamp cutoff switch which will disengage power to lamp Step 4 Rotate gobo wheel until required gobo position is...

Page 42: ...2 4 Gobo Replacement Press from this side Front of luminaire Gobo Wheel Gobo Assembly Carrier Top Head Cover Bottom Head Cover 1 4 Turn Screw Gobo Wheel see detail CAUTION Do not touch glass with bar...

Page 43: ...loves or other covering while replacing Clean with glass cleaner and soft cloth if required Step 3 Rotate color wheel until required filter position is accessible Step 4 Press spring lock back until c...

Page 44: ...aire AC input cable from power source Step 2 At enclosure remove top and bottom covers Step 3 At ballast side of enclosure remove front cover and inner bracket Step 4 Remove and replace ballast assemb...

Page 45: ...ir Procedure Step 1 Disconnect luminaire AC input cable from power source Step 2 Remove top head cover Step 3 Disconnect wiring Step 4 Remove fan or entire gobo assembly Step 5 Remove and replace beam...

Page 46: ...dure Step 1 Disconnect luminaire AC input cable from power source Step 2 Remove top head cover Step 3 Disconnect wiring Step 4 Remove and replace color dimmer strobe assembly Figure 2 8 Color Dimmer S...

Page 47: ...nnect luminaire AC input cable from power source Step 2 Remove board side yoke leg cover Step 3 At controller board disconnect wiring Step 4 Remove and replace controller board Figure 2 9 Controller B...

Page 48: ...Repair Procedure Step 1 Disconnect luminaire AC input cable from power source Step 2 Remove tilt side yoke leg cover Step 3 Disconnect four lamp wires Step 4 Remove and replace ignitor board Figure 2...

Page 49: ...from power source Step 2 Carefully lay luminaire on its side Step 3 At enclosure assembly remove bottom cover Step 4 Remove pan encoder board Step 5 Remove and replace pan motor assembly Figure 2 11...

Page 50: ...AC input cable from power source Step 2 Carefully lay luminaire on its side Step 3 At enclosure assembly remove bottom cover Step 4 Remove and replace pan encoder board Figure 2 12 Pan Encoder Replac...

Page 51: ...luminaire AC input cable from power source Step 3 Carefully lay luminaire on its side Step 4 At enclosure assembly remove bottom cover Step 5 Remove and replace pan sensor Figure 2 13 Pan EOT Sensor...

Page 52: ...ct luminaire AC input cable from power source Step 2 At enclosure remove top cover at power supply side Step 3 At power supply remove disconnect wiring Step 4 Remove and replace power supply Figure 2...

Page 53: ...r Step 3 Ensure that optic assembly is all the way forward Grip assembly by motor bracket and carefully pull forward along guide rods Step 4 Disconnect wiring and remove two cable ties securing color...

Page 54: ...remove nut Step 6 Remove and replace spot optic assembly Note To prevent binding thread edge screw all the way into linear actuator motor before re installing Secure right side optic assembly clamps...

Page 55: ...ct luminaire AC input cable from power source Step 2 Remove tilt side yoke leg cover Step 3 Remove sensor bracket Step 4 Remove and replace tilt motor assembly Figure 2 17 Tilt Motor Assembly Replacem...

Page 56: ...m power source Step 2 Remove tilt side yoke leg cover Step 3 Remove sensor bracket Step 4 Remove tilt motor assembly from yoke leg Step 5 Remove and replace encoder Figure 2 18 Tilt Encoder Replacemen...

Page 57: ...tep 1 Disconnect luminaire AC input cable from power source Step 2 Remove tilt side yoke leg cover Step 3 Remove sensor bracket Step 4 Remove and replace tilt sensor Figure 2 19 Tilt EOT Sensor Replac...

Page 58: ...mark with notch in wheel Loosen index belt just enough to slip teeth and rotate index pulley to center slot in optical sensor Reset tension on belt and verify that pulley slot is still centered in sen...

Page 59: ...t pulley slot is still centered in sensor and sensor is centered between two guide marks on pulley flange First align outside planet gear timing mark with mark in sun gear Notch in wheel should be cen...

Page 60: ...t gear as follows Step 3 Rotate center gear clockwise until timing mark is directly facing Position 6 Step 4 Lift edge of center gear slightly so that it will not turn while at same time rotating Posi...

Page 61: ...nment Mark 1 Start with center gear timing mark facing Position 1 open 2 Rotate center gear clockwise until timing mark is directly across from Position 6 Rotate Position 6 gear until timing marks ali...

Page 62: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 42 02 9678 0010 D Notes...

Page 63: ...R 3 Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL3000 assemblies Drawing Trees Top Assembly Head Assembly Yoke Assembly Head Yoke PCB Assemblies Enclosure A...

Page 64: ...0765 Rev B Relay Electrical Assembly 23 9650 3327 Rev 0 Solid State Ignitor PCB 24 9661 1126 Rev B Yoke Fan and Relay Cable Assembly 25 9678 0681 Rev B Yoke Fan Cable Assembly 25 9678 0758 Rev 0 Fixe...

Page 65: ...825 Rev 0 Pan Pulley Assembly 21 9678 0807 Rev C Pan Motor Assembly 21 9678 0864 Rev A Pan Tube Assembly 21 9678 0880 Rev B Panel Assembly 21 9678 0805 Rev C 1200W Arc Ballast Module Assembly 23 9678...

Page 66: ...mbly 21 9678 0765 Rev B Relay Electrical Assembly 23 9650 3327 Rev 0 Solid State Ignitor PCB 24 9661 1126 Rev B Yoke Fan and Relay Cable Assembly 25 9678 0681 Rev B Yoke Fan Cable Assembly 25 9678 075...

Page 67: ...v H 1200W Ballast Rider PCB Assembly 24 9661 1111 Rev G Upper Enclosure Fan Assembly 23 9678 0686 Rev 0 EMI Filter to Power Switch Cable Assembly 25 9678 0811 Rev A AC Input Splitter Cable Assembly 25...

Page 68: ...ible No Item Qty UM Description 1 02 8001 0001 1 EA SHEET VARI LITE CUSTOMER SERVICE 2 02 8052 0001 1 EA CARD LIMITED WARRANTY 3 02 8406 0001 1 EA TAG LAMP NOTICE added 09 03 03 4 02 8700 0001 1 EA CA...

Page 69: ...EA ASSY SPOT GOBO 8 21 9678 0640 01 1 EA ASSY SPOT REFLECTOR 9 21 9678 0660 01 1 EA ASSY GOBO COLOR FAN 10 21 9678 0678 01 1 EA ASSY TRANSFER FAN changed 11 11 03 11 21 9678 0611 2 EA ASSY HEAD COVER...

Page 70: ...28 55 6506 0024 2 EA SPACER 3 16 RND 1875 LG 141 29 55 6528 0001 2 EA WASHER 6 FLAT ZINC 30 55 6573 0001 2 EA HARDENED SHAFT 10MM DIA X 200 31 55 6616 0001 4 EA STANDOFF 3 8 HEX 6 32THRD 32 55 2150 0...

Page 71: ...10 D 51 3 VL3000 Spot Luminaire continued Figure 3 6 VL3000 Spot Luminaire 1 30 x2 2 6 7 11 8 9 10 12 14 x4 13 15 x2 16 x2 17 18 22 x2 21 x8 22 x2 25 x2 23 x2 28 x2 29 x2 32 x2 2 11 3 4 5 x10 19 x4 20...

Page 72: ...changed 11 11 03 9 21 9678 0910 1 EA ASSY BEAM SPREADER 10 21 9678 0991 2 EA ASSY LIGHT BAFFLE BEAM SPREAD 11 21 9678 0950 1 EA ASSY APERATURE BULKHEAD 12 22 9678 0149 2 EA ASSY ROD CLAMP 13 22 9678...

Page 73: ...LG 141 26 55 6528 0001 2 EA WASHER 6 FLAT ZINC 27 55 2150 0002 2 EA STANDOFF 1 4 HEX 6 32 1 188 LG MF STL changed 5 27 03 28 55 6677 0033 4 EA WASHER 201 OD 125 ID 032 THK FLAT SS 29 53 6558 0007 2 E...

Page 74: ...ICE MANUAL 54 02 9678 0010 D VL3000 Wash Luminaire continued Figure 3 7 VL3000 Wash Luminaire 1 3 2 4 5 6 7 8 9 11 10 x2 12 x2 13 14 x2 15 x2 16 18 x2 17 x8 19 x4 20 x4 21 x2 22 x8 19 x2 24 25 x2 26 x...

Page 75: ...8 0075 1 EA SPRING EXTSN 375 OD 1 00 LG 041 WIRE DIA 5 21 9678 0800 1 EA ASSY UPPER ENCLOSURE 6 53 2019 0004 4 EA NUT 3 8 16 X 7 32 THK HEX JAM GRD5 ZINC PLT 7 53 6505 0020 5 EA BOLT 1 4 28X 3 4 HX HD...

Page 76: ...RE SERVICE MANUAL 56 02 9678 0010 D Generic Luminaire Assembly continued Figure 3 8 Generic Luminaire Assembly 1 2 3 4 5 6 x4 7 x5 8 x4 9 x4 10 11 x4 12 x3 13 x2 15 16 x5 3a 3b 3c x3 4a 4b 4c 4d 14 x2...

Page 77: ...Item Qty UM Description 1 10 9678 0620 1 EA FRONT CASTING changed 7 02 03 2 12 9678 0623 1 EA RIGHT SIDE RAIL MACHINED 3 12 9678 0625 1 EA LEFT SIDE RAIL MACHINED 4 21 9678 0615 1 EA ASSY BACKEND 5 5...

Page 78: ...ING BLACK OXIDE 3 10 9678 0674 1 EA BRACKET COVER TETHER 4 10 9678 0696 1 EA FOAM FRAME HEAD COVER added 10 011 03 5 12 9678 0610 1 EA HEAD COVER PAINTED changed 9 10 03 6 53 6558 0003 5 EA SCREW 6 32...

Page 79: ...GOBO INTERLOK not shown 25 9678 0015 1 EA CABLE ASSY OT SWITCH TO GND not shown 25 9678 0682 1 EA CABLE ASSY OT SWITCH TO BACKCAP not shown 12 53 2004 0002 6 EA NUT 8 32 KEPS ZINC PLATE 13 53 6519 000...

Page 80: ...74 1100 0001 1 EA SWITCH THERMAL 15 AMP 255 DEG 29 53 6613 0004 3 EA SCREW 6 32 X 1 2 SCZ added 7 18 03 No Item Qty UM Description 1 2 3 x2 4 5 6 7 8 9 x2 11 10 12 x2 13 x2 16 x4 14 x4 15 17 x4 18 x4...

Page 81: ...v A Refer to Figure 3 4 Figure 3 4 80mm Fan Assembly No Item Qty UM Description 1 40 7145 0001 1 EA FAN TUBEAXIAL 80 X 80 X 38MM 230V 2 53 2200 0006 4 EA NUT 6 32 KEPS SS 3 53 6558 0001 4 EA SCREW 6 3...

Page 82: ...Assembly No Item Qty UM Description 1 10 9678 0634 1 EA UV FILTER BULKHEAD 2 10 9678 0648 2 EA CLIP UV GLASS 3 41 9678 0608 1 EA UV IR FILTER 3 00 X 3 00 added 01 08 04 4 53 6530 0002 4 EA RIVET 1 8 O...

Page 83: ...SUB ASSY IRIS 14 24 9663 1231 4 EA PCB ASSY INDEX SENSOR 15 24 9678 0240 3 EA PCB ASSY WHEEL POSITION SENSOR 25 9678 0209 1 EA PCB CABLE ASSY GOBO INTERCONNECT Not Shown 16 44 9663 1202 2 EA MOTOR 17...

Page 84: ...added 4 29 03 34 10 9678 0457 2 2 EA SPACER RND 3 8 OD 257 ID 190 LG AL added 4 29 03 35 55 6520 0001 2 EA WASHER WAVE SPRING 265 ID 367 OD 006 THK added 4 29 03 36 10 9678 0457 04 1 EA SPACER RND 3 8...

Page 85: ...PLATE ROTATING GOBO WHEEL 4 10 9678 0224 5 EA RETAINING RING PLANET 5 22 9678 0230 5 EA ASSY PLANET GEAR 6 22 9678 0233 1 EA SUN GEAR MOLDED ELASTOMERIC INTEGRAL BEARING 7 22 9678 0234 1 EA ASSY PULL...

Page 86: ...OTATING EFFECTS WHEEL 4 10 9678 0224 4 EA RETAINING RING PLANET 5 22 9678 0230 4 EA ASSY PLANET GEAR 6 22 9678 0233 1 EA SUN GEAR MOLDED ELASTOMERIC INTEGRAL BEARING 7 22 9678 0234 1 EA ASSY PULLEY GO...

Page 87: ...otor Assembly 21 9678 0243 Rev 0 Refer to Figure 3 9 Figure 3 9 Long Shaft Motor Assembly No Item Qty UM Description 1 10 9678 0330 1 EA PLATE MOTOR ADAPTER 2 44 9678 0249 1 EA MOTOR STEPPER 42MM X 34...

Page 88: ...LG FULL THREAD STAINLESS STEEL 6b 54 1217 0005 2 EA KWIK LINK 2 56 SPRING STEEL 7 22 9678 0275 1 EA IRIS 49MM OD 8 44 9678 0278 1 EA MOTOR 17 94 SHAFT 11 8MH 5 5OHM 9 53 5558 0125 2 EA SCREW 8 32 X 1...

Page 89: ...HEAD ASSEMBLY IRIS ASSEMBLY 02 9678 0010 D 69 3 Iris Assembly continued Figure 3 10 Iris Assembly 1 2 3 4 5 6 7 8 9 x2 10 x3 11 12 x2 13 x2 14 x3 15 x4 16 6a 6b 6b...

Page 90: ...1 EA REFLECTOR PRIMARY SMOOTH Wash Only 12 9678 1151 1 EA REFLECTOR PRI 40 LUNE DUAL CURVATURE Spot Only 25 9661 1522 1 EA CABLE ASSY HEAD TO BACKCAP GROUND Not Shown 25 9678 0688 1 EA CABLE ASSY IGNI...

Page 91: ...ASSEMBLY REFLECTOR ASSEMBLY 02 9678 0010 D 71 3 Reflector Assembly continued Figure 3 11 Reflector Assembly 1 2 3 4 5 x3 6 7 x4 8 9 x3 10 x2 11 x4 12 x8 13 x4 14 x4 15 x3 16 x3 17 Wash Version Spot Ve...

Page 92: ...ASSY FAN TRAY 3 22 9678 0665 1 EA DUCT ASSY 4 23 9678 0684 2 EA FAN ASSY HEAD FRONT 2 FOR SPOT 1 FOR WASH 5 53 5506 1375 6 EA SCREW 6 32 X 1 3 8 LG PPB 6 53 6519 0001 2 EA SCREW 4 40 X 5 8 PPZ 7 53 6...

Page 93: ...Assembly 23 9678 0684 Rev 0 Refer to Figure 3 13 Figure 3 13 Head Front Fan Assembly No Item Qty UM Description 1 40 7125 0001 1 EA FAN 24V FAL6F24LH 2 52 6523 0002 1 EA CONN HOUSING 2POS PLUG SHROUD...

Page 94: ...Qty UM Description 1 10 9678 0679 1 EA TRANSFER FAN TRAY 2 40 7125 0002 1 EA FAN 24V FAL6F24LL 3 53 5506 1375 3 EA SCREW 6 32 X 1 3 8 LG PPB 4 55 6543 0001 2 12 FT GROMMET STRIP SERRATED POLYETHYLENE...

Page 95: ...LENS MOUNT MACHINE G3 12 12 9678 0179 01 1 EA LENS MOUNT MACHINE G1 13 12 9678 0179 02 1 EA LENS MOUNT MACHINE G2 14 21 9678 0110 1 EA ASSY ZOOM BOX 15 21 9678 0113 1 EA ASSY RAIL CARRIAGE 16 22 9678...

Page 96: ...6596 0002 4 EA SCREW 4 40 X 5 16 LG PPZ SEMS changed 3 03 04 36 53 6609 0001 6 EA SCREW 6 32 X 3 8 PFZ 37 53 6613 0008 4 EA SCREW 6 32 X 1 2 LG PPZ SEMS added 3 03 04 38 53 6614 0003 2 EA SCREW 6 32 X...

Page 97: ...OPTIC ASSEMBLY 02 9678 0010 D 77 3 Spot Optic Assembly continued Figure 3 15 Spot Optic Assembly View 1 23 33 x2 24 36 x4 21 33 x2 36 x4 20 26 35 33 x3 48 34 40 x2 41 x6 49 Detail F F Detail E E F E...

Page 98: ...44 37 4 Interconnect PCB and Zoom Motor removed for clarity Detail A A Detail B B Detail C C 28 47 46 7 39 48 46 2 46 42 45 43 45 1 6 10 19 18 11 3 13 5 35 33 x2 33 x2 33 x3 15 32 x6 27 3 50 51 3 Opt...

Page 99: ...x Assembly 21 9678 0110 Rev D Refer to Figure 3 17 Figure 3 17 Zoom Box Assembly No Item Qty UM Description 1 10 9678 0124 1 EA ZOOM BOX 2 10 9678 0125 1 EA BRACE FOCUS 3 10 9678 0126 1 EA BRACE REAR...

Page 100: ...re 3 18 Group 1 Lens Assembly No Item Qty UM Description 1 10 9678 0187 1 EA LENS CAP GROUP 1 2 10 9678 0175 1 EA SPACER RIBBED L1 L2 G1 3 10 9678 1128 1 EA SPACER LENS 3 4 G1 changed 6 26 03 4 10 967...

Page 101: ...Figure 3 19 Figure 3 19 Group 2 Lens Assembly No Item Qty UM Description 1 10 9678 1127 1 EA LENS RETAINER GROUP 2 changed 6 12 03 2 10 9678 0177 1 EA LENS SPACER L6 L7 G2 3 10 9678 0189 1 EA LENS BA...

Page 102: ...Rev 0 Refer to Figure 3 20 Figure 3 20 Group 3 Lens Assembly No Item Qty UM Description 1 10 9678 0193 1 EA LENS RETAINER GROUP 3 2 10 9678 0192 1 EA SPACER LENS 8 9 G3 3 10 9678 0191 1 EA LENS BARREL...

Page 103: ...ure 3 21 Figure 3 21 G4 Lens Mount Assembly No Item Qty UM Description 1 12 9678 0198 2 EA RING BLOCK MACHINED G4 2 22 9678 0174 1 EA LENS ASSY GROUP 4 3 53 6558 0001 4 EA SCREW 6 32 X 3 8 PPZ 4 55 33...

Page 104: ...aring Assembly 22 9678 1103 Rev A Refer to Figure 3 22 Figure 3 22 Right Edge Bearing Assembly No Item Qty UM Description 1 12 9678 1102 1 EA EDGE BEARING MACHINED RIGHT 2 54 2056 0001 4 EA RING RETAI...

Page 105: ...ing Assembly 22 9678 1105 Rev A Refer to Figure 3 23 Figure 3 23 Left Edge Bearing Assembly No Item Qty UM Description 1 12 9678 1104 1 EA EDGE BEARING MACHINE LEFT 2 54 2056 0001 4 EA RING RETAINING...

Page 106: ...Qty UM Description 1 10 9678 1107 1 EA ZOOM TIMING CAM 2 10 9678 1108 1 EA PULLEY FLANGE 3 10 9678 1118 1 EA TIMING PULLEY ZOOM 4 53 6558 0001 2 EA SCREW 6 32 X 3 8 PPZ 5 54 1259 0004 2 EA BEARING RAD...

Page 107: ...r Tensioning Assembly No Item Qty UM Description 1 10 9678 0128 1 EA PULLEY ZOOM MOTOR 2 10 9678 1111 1 EA BRACKET ZOOM TENSION SHEETMETAL 3 44 9663 1326 1 EA MOTOR 17 53 SHAFT 11 8MH 5 5 OHM 4 53 555...

Page 108: ...9678 1115 Rev B Refer to Figure 3 26 Figure 3 26 Interconnect Light Shield Assembly No Item Qty UM Description 1 10 9678 1114 1 EA SHIELD INTERCONNECT MOUNT LIGHT 2 24 9678 1116 1 EA PCB ASSY ZOOM INT...

Page 109: ...Figure 3 27 Figure 3 27 Rod Clamp Assembly No Item Qty UM Description 1 10 9678 0151 1 EA CLAMP OPTIC ROD CAST 2 53 6616 0001 2 EA SCREW 6 32 X 3 4 PPZ 3 55 6528 0001 2 EA WASHER 6 FLAT ZINC 4 55 653...

Page 110: ...ASSY BEARING BLOCK FIXED WHEEL 10 9678 0323 1 EA WHEEL MOUNT 54 1259 0004 2 EA BEARING RADIAL FLANGED 25 ID 625 OD changed 6 25 03 13 22 9678 0403 1 EA ASSY STROBE 14 22 9678 0435 1 EA ASSY DIMMER WHE...

Page 111: ...LT TIMING MXL PITCH 165TOOT 34 55 2132 0011 4 EA STANDOFF 1 4 HEX 6 32 1 093 L 35 55 2132 0012 4 EA STANDOFF 1 4 HEX 6 32 75 LG 36 55 3303 0004 2 EA WASHER 4 LOCK INT TOOTH SS 37 55 3303 0006 6 EA WAS...

Page 112: ...r Dimmer Strobe Assembly continued Figure 3 28 Color Dimmer Strobe Assembly 1 2 3 x2 4 5 6 7 8 9 x5 10 11 12 13 14 15 16 17 18 19 20 21 22 23 x5 24 25 5 6 6 25 x2 25 x5 25 x4 26 x10 26 x2 27 x12 28 x5...

Page 113: ...ter Plate Assembly 21 9678 0331 Rev 0 Refer to Figure 3 29 Figure 3 29 Motor Adapter Plate Assembly No Item Qty UM Description 1 10 9678 0330 1 EA PLATE MOTOR ADAPTER 2 44 5031 0001 1 EA MOTOR STEPPER...

Page 114: ...1 9678 0305 01 1 EA COLOR FILTER DEEP RED VL3000 6 41 9678 0305 02 1 EA COLOR FILTER KELLY GREEN VL3000 7 41 9678 0305 03 1 EA COLOR FILTER CONGO BLUE VL3000 8 41 9678 0305 04 1 EA COLOR FILTER MAGENT...

Page 115: ...9678 0010 D 95 3 Fixed Color Wheel Assembly continued Figure 3 30 Fixed Color Wheel Assembly 1 2 x6 3 x6 4 11 x6 12 x3 13 14 x6 OPEN POS 1 CONGO BLUE POS 2 ORANGE POS 3 KELLY POS 4 DARK POS 5 MAGENTA...

Page 116: ...EA ASSY RIGHT STROBE BLADE 4 22 9678 0468 1 EA ASSY LEFT STROBE BLADE 5 44 5029 0001 2 EA MOTOR STEPPER 42MM X 34MM AR 6 53 6513 0032 8 EA SCREW M3X10MM SEMS PPZ EXT TO 7 53 6609 0500 4 EA SCREW 6 32...

Page 117: ...2 Right Strobe Blade Assembly No Item Qty UM Description 1 10 9678 0431 1 EA STROBE BLADE BRIGHT DIP 2 10 9678 0432 1 EA HUB STROBE BLADE 3 10 9678 0466 1 EA STROBE BLADE DAMPER 4 53 5559 0250 2 EA SC...

Page 118: ...3 33 Left Strobe Blade Assembly No Item Qty UM Description 1 10 9678 0431 1 EA STROBE BLADE BRIGHT DIP 2 10 9678 0432 1 EA HUB STROBE BLADE 3 10 9678 0466 1 EA STROBE BLADE DAMPER 4 53 5559 0250 2 EA...

Page 119: ...22 9678 0435 Rev B Refer to Figure 3 34 Figure 3 34 Dimmer Wheel Assembly No Item Qty UM Description 1 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 2 41 9678 0494 1 EA GLASS COATED DIMMER WHEEL changed...

Page 120: ...D Cyan Wheel Assembly 22 9678 0472 Rev A Refer to Figure 3 35 Figure 3 35 Cyan Wheel Assembly No Item Qty UM Description 1 12 9678 0490 1 EA PAINTED TIMING TAB 2 22 9678 0420 1 EA PULLEY ASSY WITH BEA...

Page 121: ...Wheel Assembly 22 9678 0474 Rev 0 Refer to Figure 3 36 Figure 3 36 Yellow Wheel Assembly No Item Qty UM Description 1 12 9678 0490 1 EA PAINTED TIMING TAB 2 22 9678 0420 1 EA PULLEY ASSY WITH BEARING...

Page 122: ...genta Wheel Assembly 22 9678 0476 Rev 0 Refer to Figure 3 37 Figure 3 37 Magenta Wheel Assembly No Item Qty UM Description 1 12 9678 0490 1 EA PAINTED TIMING TAB 2 22 9678 0420 1 EA PULLEY ASSY WITH B...

Page 123: ...TO Wheel Assembly 22 9678 0478 Rev 0 Refer to Figure 3 38 Figure 3 38 CTO Wheel Assembly No Item Qty UM Description 1 12 9678 0490 1 EA PAINTED TIMING TAB 2 22 9678 0420 1 EA PULLEY ASSY WITH BEARING...

Page 124: ...93 Rev A Refer to Figure 3 39 Figure 3 39 Gobo Clamp Assembly No Item Qty UM Description 1 12 9678 0691 1 EA GOBO CLAMP 2 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 625 LG PPS ZINC PLATED 3 55 6538...

Page 125: ...A Refer to Figure 3 40 Figure 3 40 Color Clamp Assembly No Item Qty UM Description 1 12 9678 0692 1 EA COLOR CLAMP 2 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 625 LG PPS ZINC PLATED 3 55 6538 0001...

Page 126: ...ANUAL 106 02 9678 0010 D Edge Lead Screw Assembly 22 9678 1126 Rev B Refer to Figure 3 41 Figure 3 41 Edge Lead Screw Assembly No Item Qty UM Description 1 10 9678 1119 1 EA LEAD SCREW EDGE 2 55 6616...

Page 127: ...10 9678 0945 1 EA TUBE WASH LIGHT BAFFLE 2 21 9678 0920 1 EA ASSY CONCAVE LENS STATIONARY 3 21 9678 0930 1 EA ASSY CONVEX LENS TRANSLATING 4 21 9678 0940 1 EA ASSY CONDENSER LENS 5 24 9678 0916 1 EA...

Page 128: ...ry Concave Lens Assembly No Item Qty UM Description 1 10 9678 0927 2 EA BEARING SHAFT BEAM SPREADER 2 10 9678 0928 2 EA LENS CLAMP BEAM SPREADER 3 10 9678 0929 1 EA FRONT LENS RING BEAM SPREADER 4 12...

Page 129: ...Lens Assembly No Item Qty UM Description 1 10 9678 0928 2 EA LENS CLAMP BEAM SPREADER 2 12 9678 0166 1 EA MASKED CONVEX LENS ARRAY MEDIUM 3 12 9678 0935 1 EA CONVEX LENS MOUNT MACHINED 4 53 6530 0002...

Page 130: ...BEAM SPREADER 3 10 9678 0942 1 EA LEAD SCREW BEAM SPREADER 4 10 9678 0944 1 EA CONDENSER LENS MOUNT 5 23 9678 1120 1 EA LINEAR ACTUATOR ASSEMBLY 6 42 9678 0164 1 EA 127MM CONDENSER LENS 7 53 6552 000...

Page 131: ...tion 1 10 9678 0225 2 EA SHAFT GOBO WHEEL 2 10 9678 0952 1 EA WASH BULKHEAD 3 10 9678 0953 1 EA WASH APERTURE PLATE 4 53 6609 0001 3 EA SCREW 6 32 X 3 8 PFZ changed 11 11 03 5 53 6613 0001 4 EA SCREW...

Page 132: ...ght Baffle Assembly 21 9678 0991 Rev A Wash Only Refer to Figure 3 47 Figure 3 47 Beam Spreader Light Baffle Assembly No Item Qty UM Description 1 10 9678 0658 8 EA PLATE COUNTERWEIGHT 2 10 9678 0990...

Page 133: ...5 9678 0681 1 EA CABLE ASSY YOKE FAN AND RELAY 25 9678 0758 1 EA CABLE ASSY YOKE FAN 9 53 2019 0004 2 EA NUT 3 8 16 X 7 32 THK HEX 10 53 2200 0006 1 EA NUT 6 32 KEPS SS 11 53 5634 0250 8 EA SCREW 4 40...

Page 134: ...00 SERIES LUMINAIRE SERVICE MANUAL 114 02 9678 0010 D Yoke Assembly cont Figure 3 48 Yoke Assembly 2 1 3 4 5 6 8 9 10 11 x8 13 x2 12 x2 13 x3 14 x4 15 x2 16 19 7 13 x2 13 x4 14 x2 4 13 13 x2 17 18 x2...

Page 135: ...CODEWHEEL 120 COUNT LARGE ID 10 9678 0749 1 EA TIMING PULLEY 2MM GT 17 TOOTH 53 5562 0250 1 EA SCREW 8 32 X 1 4 FLAT POINT 3 24 9678 0729 1 EA PCB ASSY VL3000 PAN TILT ENCODER 4 44 9678 0680 1 EA MOTO...

Page 136: ...3327 Rev 0 Refer to Figure 3 50 Figure 3 50 Relay Electrical Assembly No Item Qty UM Description 1 04 9650 0044 1 EA LABEL RELAY WIRING VL7 2 52 8271 0006 2 EA RECP FASTON 1 4 16 14 AWG INS 3 66 4510...

Page 137: ...nt Assembly No Item Qty UM Description 1 10 9678 0482 1 EA PCB MOUNT COLOR SENSOR 1 2 24 9678 0480 1 EA PCB ASSY COLOR SENSOR 1 11 9678 0480 1 EA PCB COLOR SENSOR 1 52 6447 0007 1 EA HEADER SHROUDED 7...

Page 138: ...Figure 3 52 Color Sense PCB 2 Mount Assembly No Item Qty UM Description 1 10 9678 0452 1 EA PCB MOUNT COLOR SENSE 2 2 24 9678 0454 1 EA PCB ASSY COLOR SENSOR 2 11 9678 0454 1 EA PCB COLOR SENSOR 2 52...

Page 139: ...R4 60 3430 8205 2 EA RES 1W 5 820K OHM METAL OXIDE C6 62 3021 2101 1 EA CAP 100PF 200V RAD CER 10 COG C5 62 3021 2330 1 EA CAP 330PF 200V RAD CER 5 COG C8 62 3023 0104 2 EA CAP 1UF 50V RAD CER 20 Z5U...

Page 140: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 120 02 9678 0010 D Solid State Ignitor PCB continued Figure 3 53 Solid State Ignitor PCB...

Page 141: ...G 4POS 30 24 AWG 52 6467 0011 2 EA CONN FEM PLUG 11 POS 30 24AWG 52 6467 0024 29 EA CONTACT SOCKET 30 24AWG CRIMP 52 6662 0006 5 EA HOUSING 6POS 125V 2A 2 00 52 8388 0001 20 EA CONTACT 24 30AWG FEMALE...

Page 142: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 122 02 9678 0010 D Gobo Interconnect PCB Cable Assembly continued Figure 3 55 Gobo Interconnect PCB Assembly Wire Chart...

Page 143: ...osition Sensor PCB Assembly 24 9678 0240 Rev A Refer to Figure 3 56 Figure 3 56 Wheel Position Sensor PCB Assembly No Item Qty UM Description 1 11 9678 0240 1 EA PCB WHEEL POSITION SENSOR 2 52 6447 00...

Page 144: ...COLOR INTERCONNECT 52 6467 0003 1 EA CONN FEM PLUG 3POS 30 24 AWG 52 6467 0005 1 EA CONN FEM PLUG 5POS 30 24AWG 52 6467 0007 1 EA CONN FEM PLUG 7POS 30 24AWG 52 6467 0024 1 EA CONTACT SOCKET 30 24AWG...

Page 145: ...HEAD YOKE PCB ASSEMBLIES COLOR INTERCONNECT PCB CABLE ASSEMBLY 02 9678 0010 D 125 3 Color Interconnect PCB Cable Assembly continued Figure 3 58 Color Interconnect PCB Assembly Wire Chart...

Page 146: ...ef Item Qty UM Description 11 9678 0729 1 EA PCB VL3000 PAN TILT ENCODER J1 52 6613 0005 1 EA HEADER 5POS SGL ROW SHROUDED LATCHING J2 52 6613 0006 1 EA HEADER 6POS SGL ROW SHROUDED LATCHING R1 R2 60...

Page 147: ...040 1 EA HEADER 20 PIN DUAL ROW AMP MODU VERT THRU J9 52 6599 0080 1 EA HEADER 40 PIN DUAL ROW AMP MODU VERT THRU J10 52 6599 0100 1 EA HEADER 50 PIN DUAL ROW AMP MODU VERT J11 52 6620 0008 1 EA SOCKE...

Page 148: ...LM SMT0402 R101 R102 R104 R153 R154 R183 R184 R205 R206 R253 R254 R255 R256 R35 R7 R73 R74 R75 R81 R82 RR103 60 1165 4702 4 EA RES 1 16W 5 470 OHM CHIP THK FLM SMT0402 R64 R65 R66 R67 60 1165 4703 27...

Page 149: ...25V 10 CER CHIP SUR MT X7R EIA0603 C103 C105 C112 C114 C121 C123 C130 C132 C139 C141 C149 C151 C157 C159 C166 C168 C175 C177 C184 C186 C193 C195 C202 C204 C210 C212 C218 C220 C226 C228 C235 C87 C95 C9...

Page 150: ...Y2305SC 1 PLL CLOCK DRIVER 3 3V SMT U12 84 4305 0001 3 EA IC NC7SZ04M5 UHS INVERTER SMT U25 U26 U8 84 4306 0001 1 EA IC NC7SZ08M5 UHS 2 INPUT AND GATE U45 84 4350 0001 1 EA IC MCF5407FT162A MICROPROCE...

Page 151: ...HEAD YOKE PCB ASSEMBLIES VL3000 CONTROLLER PCB 02 9678 0010 D 131 3 VL3000 Controller PCB continued Figure 3 60 VL3000 Controller PCB...

Page 152: ...igure 3 61 Wash Zoom Interconnect PCB Assembly Ref Item Qty UM Description 11 9678 1116 1 EA PCB ZOOM INTERCONNECT J3 52 6259 0004 1 EA HDR 4POS NT MTA100 SD RT ANG J4 52 6260 0003 1 EA HEADER 2POS MT...

Page 153: ...SD RT ANG J4 52 6260 0003 1 EA HEADER 2POS MTA 100 SHROUDED J2 52 6447 0004 1 EA HEADER SHROUDED 4 POSITION 52 6467 0003 1 EA CONN FEM PLUG 3POS 30 24AWG 52 6467 0024 3 EA CONTACT SOCKET 30 24AWG CRI...

Page 154: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 134 02 9678 0010 D Zoom Interconnect PCB Assembly continued Figure 3 62 Arc Zoom Interconnect PCB Assembly...

Page 155: ...sor Target PCB Assembly 24 9678 0112 Rev 0 Refer to Figure 3 63 Figure 3 63 Zoom Sensor PCB Assembly Ref Item Qty UM Description 11 9678 1117 1 EA PCB VL3000 ZOOM SENSOR J1 52 6447 0003 1 EA HEADER SH...

Page 156: ...v B Refer to Figure 3 64 Figure 3 64 Index Sensor PCB Assembly Ref Item Qty UM Description 11 9663 1231 1 EA PCB INDEX SENSOR J1 52 6447 0004 1 EA HEADER SHROUDED 4 POSITION S1 86 7002 0004 1 EA SWITC...

Page 157: ...CHOKE PFC NOTCHED 10 10 9678 0820 1 EA LANYARD PAN TUBE 11 10 9678 0839 2 EA COVER TOP 12 10 9678 0846 2 EA HANDLE CAST ENCLOSURE 13 10 9678 0869 1 EA BRACKET LVS 14 10 9678 0892 1 EA BUSHING WIRE PR...

Page 158: ...1 1 EA MOUNTING DISC METAL 60MM DIA 30 46 6004 0001 1 EA MOUNTING DISC METAL 90MM DIA 31 52 8295 0002 1 EA TERMINAL STRIP 300V 12AWG 20A 32 53 2001 0003 2 EA NUT 10 32 NYLON INSERT changed 10 09 03 33...

Page 159: ...10 WD 4 00 LG SMALL 65 55 2261 0001 1 EA SLEEVE NYLON THIN WALL 6 SCR 66 55 2267 0001 2 EA RUBBER STRIP SPONGE CLSD CELL 67 55 6532 0004 2 EA BRACKET 6 32 THREADED HOLES 68 55 6541 0008 1 EA GROMMET 1...

Page 160: ...0 SERIES LUMINAIRE SERVICE MANUAL 140 02 9678 0010 D Upper Enclosure Assembly continued Figure 3 65 Upper Enclosure Assembly Part 1 2 3 5 11 11 12 12 19 17 16 16 21 47 x4 45 x4 46 x4 46 x4 53 x4 55 x4...

Page 161: ...mbly Choke and Duct Assembly 1 4 4 6 7 8 8 9 9 14 24 26 27 29 18 41 54 22 34 x2 30 20 20a 20b 20c 20d 23 10 25 28 31 32 33 x2 33 x2 35 x2 35 34 x2 60 37 x4 72 x2 45 58 58 41 x2 59 61 Part is shown exp...

Page 162: ...1254 Rev B Refer to Figure 3 67 Figure 3 67 Ventilation Cover Assembly Standard No Item Qty UM Description 1 10 9661 1249 4 EA POST TRUSS HOOK 2 10 9661 1350 1 EA COVER VENTILATION 3 10 9661 1377 1 EA...

Page 163: ...125 ENCLOSURE 3 10 9678 0835 1 EA FOAM AIR SEAL SHORT STRIP 4 10 9678 0836 1 EA FOAM AIR SEAL LONG STRIP 5 10 9678 0837 1 EA FOAM AIR SEAL QUIET VERSION FAN SIDE 6 10 9678 0838 1 EA FOAM AIR SEAL QUI...

Page 164: ...01 06 04 2 10 9678 0859 1 EA BRACKET INPUT 3 24 9663 1830 1 EA PCB ASSY DMX INPUT 4 24 9678 0825 1 EA PCB ASSY VL3000 DISPLAY 5 25 9661 1511 1 EA CABLE ASSY AC INPUT PIGTAIL EURO 6 53 6551 0001 4 EA...

Page 165: ...CB No Item Qty UM Description Ref 1 11 9663 1830 1 EA PCB FAB DMX INPUT 2 52 6259 0001 1 EA HEADER 5POS MTA FRCT LOK STRT POST J3 3 52 6625 0005 1 EA CONN RECEPT XLR 5PIN FEMALE PC MT VERTICAL J1 4 52...

Page 166: ...7502 1 EA RES 1W 5 750 0 OHM CHIP THK FILM SUR MT C1 62 3009 0101 1 EA CAP 100PF 50V 10 MONO CER CHIP SUR MT C6 C13 62 3009 0103 2 EA CAP 01UF 50V 10 MONO CER CHIP SUR MT C3 C4 C7 C9 C12 62 4000 0105...

Page 167: ...ENCLOSURE ASSEMBLY DISPLAY PCB 02 9678 0010 D 147 3 Display PCB continued Figure 3 71 Display PCB...

Page 168: ...PG13 BLK 2 52 6401 2321 1 EA CONN PLUG CE MARKED 20A 250V TWIST LOCK MALE LINE 3 WIRE 3 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 4 52 8313 0001 2 EA RCPT FASTON 1 4 18 14 AWG FLAG DBL C...

Page 169: ...3 Pan Pulley Assembly 21 9678 0807 Rev C Refer to Figure 3 73 Figure 3 73 Pan Pulley Assembly No Item Qty UM Description 1 10 9678 0750 1 EA TIMING PULLEY 2MM GT 150 TOOTH 2 10 9678 0855 1 EA PAN FLA...

Page 170: ...EA CODEWHEEL 120 COUNT LARGE ID 10 9678 0749 1 EA TIMING PULLEY 2MM GT 17 TOOTH 53 5562 0250 1 EA SCREW 8 32 X 1 4 SET FLAT POINT 3 24 9678 0729 1 EA PCB ASSY VL3000 PAN TILT ENCODER 4 44 9678 0680 1...

Page 171: ...be Assembly No Item Qty UM Description 1 10 9678 0809 1 EA PAN TOGGLE STOP 2 10 9678 0847 1 EA SILICONE FOAM WASHER 3 10 9678 0848 1 EA WASHER PAN TEFLON 4 12 9678 0891 1 EA PAN TUBE 5 54 1206 0021 1...

Page 172: ...LG CSKH AL5052 14 53 6609 0001 4 EA SCREW 6 32 X 3 8 PFZ 15 53 6616 0001 9 EA SCREW 6 32 X 3 4 PPZ 16 55 2178 0001 1 EA CABLE ANCHOR MOUNT 8 SCREW MOUNTING 17 55 6509 0001 3 EA WASHER SHOULDER HEATSIN...

Page 173: ...9678 0010 D 153 3 Figure 3 76 1200W Arc Ballast Module Assembly 33 82 4323 0001 1 EA DIODE BRIDGE D25XB60 600V 25A SIP 34 82 5341 0001 2 EA DIODE DSEI30 06A FRED 25 37A T0 247 AD No Item Qty UM Descr...

Page 174: ...VICE MANUAL 154 02 9678 0010 D 1200W Arc Ballast Module Assy continued Figure 3 77 1200W Arc Ballast Module Assembly Side Views 33 15 31 11 27 9 29 x4 24 11 15 32 11 25 33 10 15 19 30 27 9 11 26 18 20...

Page 175: ...0 1 EA TEST POINT PCB MT 02 HOLE BLK GLASS BEAD R203 60 1230 1214 1 EA RES 1 4W 1 12 1 K MF R112 R113 R202 R218 60 1230 4755 4 EA RES 1 4W 1 475 0 K MF R210 60 1230 8255 1 EA RES 1 4W 1 825 0 K MF R21...

Page 176: ...600 10 C216 62 3028 0333 1 EA CAP 033UF 630V RAD POLYPROPYLENE 886 10 C110 C113 62 3412 0687 4 EA CAP 680UF 250V 105C ALUM SNAP IN 20 C114 62 4009 0107 1 EA CAP 100UF 35V RAD ALUM 8 X 11 5 MM 20 C221...

Page 177: ...1 EA DIODE MUR160 600V 1A D215 82 5322 0001 1 EA DIODE 1N4736A D202 D205 82 5323 0001 2 EA DIODE MUR460 600V 4AMP ULTRAFAST D203 D204 D213 D214 82 5340 0001 4 EA DIODE ZENER 1 5KE250A TVS 250V 1500W...

Page 178: ...CHP THK FLM S MT1206 R303 60 9463 2003 1 EA RES 1 8W 1 2 0 K 200V CHP THK FLM S MT1206 R307 R419 60 9463 2004 2 EA RES 1 8W 1 20 0 K 200V CHP THK FLM S MT1206 R301 R304 60 9463 5623 2 EA RES 1 8W 1 5...

Page 179: ...11 C424 C429 62 4005 0101 2 EA CAP 100PF 50V 10 CER CHIP SUR MT COG 0805 C301 62 4005 0220 1 EA CAP 22PF 50V 10 CER CHIP SUR MT COG 0805 C428 62 4005 0330 1 EA CAP 33PF 50V 10 CER CHIP SUR MT COG 0805...

Page 180: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 160 02 9678 0010 D 1200W Ballast Rider PCB Assembly continued Figure 3 79 1200W Ballast Rider PCB Assembly...

Page 181: ...OT Sensor Electrical Assembly 23 9678 0687 Rev A Refer to Figure 3 80 Figure 3 80 Pan EOT Sensor Electrical Assembly No Item Qty UM Description 1 52 6524 0006 1 EA CONN HOUSING 6 POS RECEPTACLE 2 52 8...

Page 182: ...sembly 25 9661 1514 Rev A Refer to Figure 3 81 Figure 3 81 LVS Chassis Ground Cable Assembly No Item Qty UM Description 1 52 8231 0001 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 2 52 8271 0001 1 EA FAS...

Page 183: ...163 3 Chassis To Yoke Ground Cable Assembly 25 9661 1520 Rev 0 Refer to Figure 3 82 Figure 3 82 Chassis To Yoke Ground Cable Assembly No Item Qty UM Description 1 52 8250 0001 2 EA TERM 8 RING 10AWG 2...

Page 184: ...to Back Cap Ground Cable Assembly 25 9661 1522 Rev B Refer to Figure 3 83 Figure 3 83 Head to Back Cap Ground Cable Assembly No Item Qty UM Description 1 52 8311 0003 2 EA TERM RING 6 14 16AWG NON INS...

Page 185: ...25 9661 1526 Rev B Refer to Figure 3 84 Figure 3 84 Ignitor to Relay Cable Assembly No Item Qty UM Description 1 52 8223 0001 1 EA TERM RING 6 BLUE 16 14 AWG LOOSE PIDG 2 52 8312 0001 1 EA RECP FASTON...

Page 186: ...6AWG MALE MATE N LOK 2 2 52 6665 0002 1 EA CONN HOUSING 2 POS PLUG MATE N LOC 2 3 52 8413 0001 2 EA RECEPT FASTON 110 SERIES 22 18AWG INSULATED 4 55 2186 0002 2 EA CABLE TIE 09 WD 3 750 LG TEFZEL 5 55...

Page 187: ...erlok to Gobo Fan Interlok Cable Assembly 25 9678 0014 Rev A Refer to Figure 3 86 Figure 3 86 Backcap Interlok to Gobo Fan Interlok Cable Assembly No Item Qty UM Description 1 52 8414 0001 2 EA RECEPT...

Page 188: ...bly 25 9678 0015 Rev 0 Refer to Figure 3 87 Figure 3 87 OT Switch to Ground Cable Assembly No Item Qty UM Description 1 52 8237 0002 1 EA TERM RING 4 24 20AWG 2 52 8371 0001 1 EA RECEPT FASTON 24 20AW...

Page 189: ...3 Head To Backcap Ground Cable Assembly 25 9678 0016 Rev 0 Refer to Figure 3 88 Figure 3 88 Head To Backcap Ground Cable Assembly No Item Qty UM Description 1 52 8250 0014 2 EA TERM RING 10 16 14AWG N...

Page 190: ...y 25 9678 0675 Rev B Refer to Figure 3 89 Figure 3 89 Relay to Gobo Fan Interlock Cable Assembly No Item Qty UM Description 1 52 8230 0003 1 EA RECEPT 1 4 FASTON 22 18AWG TAPE MOUNT 2 52 8414 0001 1 E...

Page 191: ...fer to Figure 3 90 Figure 3 90 Front Head Fans Cable Assembly No Item Qty UM Description 1 52 6396 2604 1 EA RECEPT 4POS MTA100 W POL TAB BLU CLSD END 2 52 6524 0002 2 EA CONN HOUSING 2POS RECEPTACLE...

Page 192: ...3 91 Yoke Fan and Relay Cable Assembly No Item Qty UM Description 1 52 6423 0003 1 EA HOUSING 3 POS MT RECEPT 2MM 2 52 8230 0003 1 EA RECEPT 1 4 FASTON 22 18AWG 3 52 6396 2603 1 EA RECEPT 3 POS MTA100...

Page 193: ...9678 0682 Rev B Refer to Figure 3 92 Figure 3 92 OT Switch to Interlok Cable Assembly No Item Qty UM Description 1 52 8371 0001 1 EA RECEPT FASTON 24 20AWG UNISUL TIN PLT BRS 250 X 032 TAB 2 52 8414 0...

Page 194: ...ocket Cable Assembly No Item Qty UM Description 1 52 8231 0005 2 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 2 55 2186 0001 3 EA CABLE TIE 10 WD 4 00 LG SMALL 3 55 2260 0133 7 67 FT SLEEVING FIBERGLASS 13...

Page 195: ...ead Ground Cable Assembly 25 9678 0689 Rev 0 Refer to Figure 3 94 Figure 3 94 Yoke to Head Ground Cable Assembly No Item Qty UM Description 1 52 8250 0011 2 EA TERM RING 10 122 10AWG REEL 2 73 7089 05...

Page 196: ...LATCHING 7 52 6224 2014 2 EA COVER BACK 14 POS MT 8 52 6224 2040 2 EA COVER BACK 40POS MT 9 52 6224 2050 2 EA COVER BACK 50POS MT 10 55 2186 0001 11 EA CABLE TIE 10 WD 4 00 LG SMALL 11 55 6699 0004 1...

Page 197: ...LE ASSEMBLIES HEAD CONTROLLER CABLE ASSEMBLY 02 9678 0010 D 177 3 Head Controller Cable Assembly continued Figure 3 95 Head Controller Cable Assembly 1 x10 1 x2 4 x2 7 x2 3 x2 6 x2 9 x2 2 x2 5 x2 8 x2...

Page 198: ...678 0758 Rev 0 Refer to Figure 3 96 Figure 3 96 Yoke Fan Cable Assembly No Item Qty UM Description 1 52 6396 2602 1 EA RECEPT 2POS MTA100 W POL TAB BLUE CLSD END 2 52 6423 0003 1 EA HOUSING 3POS MT RE...

Page 199: ...F SKINTOP FLEX TYPE PG13 BLK 2 52 6401 2321 1 EA CONN PLUG CE MARKED 20A 250V TWIST LOCK MALE LINE 3 WIRE 3 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 4 52 8298 1160 2 EA FERRULE WIRE 1X16...

Page 200: ...itch Cable Assembly No Item Qty UM Description 1 52 8313 0001 2 EA RCPT FASTON 1 4 18 14 AWG FLAG DBL CRP REEL 2 52 8392 0001 2 EA RECP FASTON 187 X0 32 16 14 AWG FLAG DBL CRP 3 55 2186 0001 1 EA CABL...

Page 201: ...N 187 X0 32 16 14 AWG FLAG DBL CRP 5 52 8270 0001 2 EA CONTACT PIN 20 14AWG MNLOK REEL 6 52 8314 0001 1 EA PIN GND 20 14AWG MNLOK 060 130 INS DIA 7 55 2186 0001 3 EA CABLE TIE 10 WD 4 00 LG SMALL 8 55...

Page 202: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 182 02 9678 0010 D AC Input Splitter Cable Assembly continued Figure 3 99 AC Input Splitter Cable Assembly 2 x2 4 x2 12 5 9 5 10 13 11 6 3 1 7 x3 8...

Page 203: ...25 9678 0813 Rev 0 Refer to Figure 3 100 Figure 3 100 Data I O Link Cable Assembly No Item Qty UM Description 1 52 6396 2204 1 EA RECEPT 4 POS MTA100 W POL TAB RED CLSD END 2 52 6396 2205 1 EA RECEPT...

Page 204: ...0010 D Display Cable Assembly 25 9678 0815 Rev 0 Refer to Figure 3 101 Figure 3 101 Display Cable Assembly No Item Qty UM Description 1 52 6396 2406 2 EA RECEPT 6 POS MTA100 W POL TAB WHT CLSD END 2 7...

Page 205: ...ure 3 102 Figure 3 102 Ballast to Controller Cable Assembly No Item Qty UM Description 1 52 6396 2402 1 EA RECEPT 2 POS MTA100 W POL TAB WHT CLSD END 2 52 6396 2405 1 EA RECEPT 5 POS MTA100 W POL TAB...

Page 206: ...G 6 BLUE 12 10 AWG INSRT added 01 20 04 4 52 8323 0001 4 EA CONTACT CRIMP 18 22 AWG SL 156 not shown changed qty 01 20 04 5 52 8274 1614 2 EA CONN BUTT SPLICE 16 14 BLUE 150 OD MAX added 01 20 04 6 55...

Page 207: ...OS MT LATCHING 3 52 6224 2020 1 EA COVER BACK 20POS MT 4 52 6524 0005 2 EA CONN HOUSING 5POS RECEPTACLE 5 52 6588 0007 2 EA HOUSING 7POS XH 250V 3A 2 5MMPITCH USE SXH CONTACTS 6 52 7007 0001 6 EA CONT...

Page 208: ...le Assembly No Item Qty UM Description 1 52 8312 0001 4 EA RECP FASTON 1 4 18 14 AWG INSULATED VO 2 55 2186 0001 3 EA CABLE TIE 10 WD 4 00 LG SMALL 3 55 6699 0003 3 75 FT SLEEVING 1 2 NOM DIA POLY EXP...

Page 209: ...1 52 6664 0001 2 EA CONTACT 22 26AWG FEMALE MATE N LOK 2 2 52 6664 0002 1 EA CONN HOUSING 2 POS CAP MATE N LOK 2 3 52 8231 0008 2 EA TERM SPADE 6 RED 22 16AWG INSERT 4 55 2186 0001 2 EA CABLE TIE 10 W...

Page 210: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 190 02 9678 0010 D Notes...

Page 211: ...rovements have been incorporated into this manual where applicable and are available on the Vari Lite web site at www vari lite com Technical Bulletin Description Model s S3K 001 Tilt Sensor Wire Rout...

Page 212: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 192 02 9678 0010 D Notes...

Page 213: ...MFG DOC CHK DSN DRAWING NUMBER REVISION SIZE OF SHEET 8 201 REGAL ROW DALLAS TEXAS 75247 B A B C D 1 3 4 5 6 7 8 D C B A 7 6 5 4 3 1 2 2 ASSY NEXT PCB NO 180 10 0 01UF 50V VCC VCC 90136 2105 VCC VCC 1...

Page 214: ...nting Holes Last Used BR549 D104 D215 F101 L102 L201 NTC102 Q103 Q211 U204 VR1 Sht 1 Sht 2 J104 J105 C202 D211 T201 Gnd Logic ground TS102 TS201 J113 J205 Released per EO 04545 B CURBO 9 20 99 Revised...

Page 215: ...5 51 1 4W 67F105 5 51 1 4W ILD621 2200PF 250V 20 VALUE 2 2 1 C3 2 D7 2 D3 2 C8 2 B6 2 B2 1 C3 2 D7 2 D2 2 C8 2 B6 2 B2 2 C8 2 B6 2 B2 1 C3 2 D2 2 D3 14 9661 1110 C 1200W BALLAST 1 3 4 5 L201 C223 VPFC...

Page 216: ...D301 D409 J301 J402 Reference Designators Last Used Power and ground symbols used Unlesss Otherwise specified 1 All capacitor values are microfarads 2 All resistor values are ohms 3 Capacitors are 50V...

Page 217: ...B NO Filename REVISIONS eProduct Designer 2 0 SIZE D REVISION DRAWING NUMBER REV SHEET OF APPD DSN CHK DOC MFG MOUNTING HOLES C3 C7 C9 R2 R5 R12 R13 R16 9 16 02 B C ENG RELEASE PER EO 09082 2 A REL TO...

Page 218: ...WITHOUT THE ADVANCE USED DISCLOSED OR REPRODUCED OF VARI LITE INC AND MAY NOT BE IS THE SOLE AND EXCLUSIVE PROPERTY ALL INFORMATION CONTAINED HEREIN CONFIDENTIAL DRAWN BY MFG DOC CHK DSN DRAWING NUMB...

Page 219: ...AND MAY NOT BE IS THE SOLE AND EXCLUSIVE PROPERTY ALL INFORMATION CONTAINED HEREIN CONFIDENTIAL DRAWN BY MFG DOC CHK DSN DRAWING NUMBER REVISION SIZE OF SHEET 8 201 REGAL ROW DALLAS TEXAS 75247 B A B...

Page 220: ...C11 A11 C12 A12 C13 A13 C14 A14 REL TO PROD PER EO 10361 GND GND GND GND GND GND GND EDGE_SENS VCC_R_IDX3 R7 1 4W 5 270 R1 1 4W 5 270 IRIS_OUT1B 1 8 2003_9 55 GOBO_INTERCONNECT 24 9678 0209 K FELDHAUS...

Page 221: ...C2 D2 B2 2 REVISED PER EO 09071 8 7 02 K C F A REL TO PROD PER EO 10363 VCC_R_AMB VCC VCC_R_DIM R2 1 4W 5 270 R4 1 4W 5 270 CTO_SENS GND GND GND FXD_SENS VCC_R_MAG VCC_R_CTO DIM_SENS AMB_SENS VCC_R_FX...

Page 222: ...PCB NO Date Time Filename eProduct Designer 2 0 DSN CHK DOC MFG B SIZE REVISION DRAWING NUMBER OF SHEET DATE APPD REV DESCRIPTION REVISIONS MOUNTING HOLES DIMMER CYAN A REL TO PROD PER EO 09095 C 0 1U...

Page 223: ...5 4 3 1 2 2 ASSY NEXT PCB NO Date Time Filename eProduct Designer 2 0 DSN CHK DOC MFG B SIZE REVISION DRAWING NUMBER OF SHEET DATE APPD REV DESCRIPTION REVISIONS MOUNTING HOLES DIMMER CYAN CTO VCC_R_C...

Page 224: ...1 2 2 ASSY NEXT PCB NO Date Time Filename eProduct Designer 2 0 DSN CHK DOC MFG B SIZE REVISION DRAWING NUMBER OF SHEET DATE APPD REV DESCRIPTION REVISIONS MOUNTING HOLES A REL TO PROD PER EO 09086 1...

Page 225: ...W Connect Sense at Load Connect Sense at Load Not Used Last Used Reference Designators Gnd Logic ground Vee 5V Logic power Vcc 5V Logic power Power and ground symbols used Unlesss Otherwise specified...

Page 226: ...K1 2 C2 R57 1 16W 5 1K RSTI 2 C4 2 B5 2 C7 2 B8 IRQ1 2 B5 R61 1 16W 5 1K R60 1 16W 5 1K TX_INT 2 C5 3 C3 RX_INT 2 C5 3 C3 R59 1 16W 5 1K R58 1 16W 5 1K IRQ7 2 C5 R41 1 10W 5 10K R42 1 10W 5 10K R40 1...

Page 227: ...5 8 D4 PWM_PH_23 PWM_PH_24 8 D4 8 C5 PWM_OUT_24 PWM_PH_32 9 D4 9 D4 PWM_PH_31 PWM_OUT_31 9 D5 PWM_OUT_32 9 C5 9 B5 PWM_OUT_34 PWM_PH_34 9 B4 9 B4 PWM_PH_33 9 B5 PWM_OUT_33 PWM_OUT_15 7 D8 6 D8 PWM_OUT...

Page 228: ...LOW D4 BAT54SLT1 D5 BAT54SLT1 R26 1 10W 5 150 R10 1 16W 5 270 R24 1 16W 5 10K R25 1 16W 5 10K R186 1 16W 5 4 7K R207 1 16W 5 4 7K R257 1 16W 5 4 7K R208 1 16W 5 4 7K R258 1 16W 5 4 7K R259 1 16W 5 4 7...

Page 229: ...3 PWM3_OUT_5 3 D3 PWM3_OUT_4 3 D3 PWM3_EN_1 3 A6 PWM3_OUT_3 3 D3 PWM3_OUT_2 3 A6 PWM3_OUT_1 3 D3 2 4 U26 NC7SZ04M5 C83 0 1UF 10 50V D11 DL4148CT ND C74 0 01UF 10 50V D12 DL4148CT ND C73 1UF 10 16V C86...

Page 230: ...C3 IDX1_OUT2A 10 C7 10 C5 IDX1_OUT1B 10 C7 10 C5 IDX1_OUT1A 10 D7 10 C3 ROT1_OUT2B 10 D7 10 C3 ROT1_OUT2A 10 D7 10 C5 ROT1_OUT1B 10 D7 10 C5 ROT1_OUT1A 10 D7 10 C3 R97 1W 1 1 0 C129 470PF 10 25V C125...

Page 231: ...C3 C153 470PF 10 25V C156 470PF 10 25V R134 1W 1 1 0 R138 1W 1 1 0 R174 1 16W 5 10K R172 1 16W 5 10K R173 1 16W 5 24K R171 1 16W 1 4 32K R175 1 16W 1 4 32K C158 0 01UF 10 25V R200 1 16W 1 7 50K R199 1...

Page 232: ...8 13 21 U40 NJM3773FM2 23 4 6 7 8 10 12 19 22 24 25 26 27 1 2 3 9 14 15 16 17 28 11 5 20 18 13 21 U39 NJM3773FM2 R215 1 16W 5 10K PWM_OUT_26 3 C3 PWM_OUT_25 3 B3 PWM_OUT_24 3 B6 PWM_OUT_23 3 C6 PWM_OU...

Page 233: ...5 FXD_OUT1A 10 C6 10 A3 23 4 6 7 8 10 12 19 22 24 25 26 27 1 2 3 9 14 15 16 17 28 11 5 20 18 13 21 U43 NJM3773FM2 23 4 6 7 8 10 12 19 22 24 25 26 27 1 2 3 9 14 15 16 17 28 11 5 20 18 13 21 U42 NJM3773...

Page 234: ...0 B6 CTO_OUT2A 8 B2 10 C6 DIM_OUT1B 8 B2 10 C6 DIM_OUT2A 8 D2 10 C6 MAG_OUT1B 8 D2 10 C6 MAG_OUT2A AMB_OUT2A 8 D5 10 D6 MAG_SENS 4 B1 4 B1 AMB_SENS AMB_OUT1A 8 D5 10 D6 AMB_OUT2B 8 D5 10 D6 8 B5 10 D6...

Page 235: ...ONS eProduct Designer 2 0 SIZE D REVISION DRAWING NUMBER REV SHEET OF APPD DSN CHK DOC MFG MOUNTING HOLES Tilt Switch 2 REVISED PER EO 09057 8 15 02 T E W R4 RELEASED FOR PRODUCTION PER EO 09088 A C5...

Page 236: ...NUMBER OF SHEET DATE APPD REV DESCRIPTION REVISIONS ZOOM MOTOR GND MOUNTING HOLES ZOOM MOTOR EDGE MOTOR SENSE VCC_R ZOOM SENSOR FAN 1 FAN 2 UPPER FAN LOWER FANS 1 2 3 4 J2 B 4B PH K 1 2 3 4 J3 644488...

Page 237: ...S TEXAS 75247 A B C D 1 3 4 5 6 7 8 D C B A 7 6 5 4 3 1 2 2 ASSY NEXT PCB NO Date Time Filename eProduct Designer 2 0 DSN CHK DOC MFG B SIZE REVISION DRAWING NUMBER OF SHEET DATE APPD REV DESCRIPTION...

Page 238: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 218 VL3000 Spot Luminaire Wiring Diagram Sheet 1 of 3...

Page 239: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 219 VL3000 Spot Luminaire Wiring Diagram Sheet 2 of 3...

Page 240: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 220 VL3000 Spot Luminaire Wiring Diagram Sheet 3 of 3...

Page 241: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 221 VL3000 Wash Luminaire Wiring Diagram Sheet 1 of 3...

Page 242: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 222 VL3000 Wash Luminaire Wiring Diagram Sheet 2 of 3...

Page 243: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL SCHEMATICS AND WIRING DIAGRAMS 02 9678 0010 D 223 VL3000 Wash Luminaire Wiring Diagram Sheet 3 of 3...

Page 244: ......

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