Vanner ITC12-2100 Owner'S Manual Download Page 15

INCORPORATED

®

                                                                         Installation 

 

ITC-Series

 Inverter 

Page 15 

 

 

 

 

 

Owner‟s Manual 10/7/05 

„Absorption Charge Amps‟ setpoint and the Equalize Voltage 15.5 (30.0) VDC setpoint.  

The  Equalize  Charge  Cycle  provides  a  deliberate  overcharging  of  the  battery  to  remove  sulfate,  which 
accumulates  on  the  battery plates through normal use.  Equalizing returns battery cells to equal performance 
levels, which improves battery performance and extends battery life.  Consult the battery manufacturer for their 
recommendation regarding how often the Equalize Cycle should be performed. 

CAUTION 
Do not equalize sealed (valve regulated lead acid, AGM or gel) batteries!  

Consult battery manufacturer for 

equalizing guidelines.  Do not equalize more often than approximately once a month.  Check battery fluids after 
equalizing is complete, as gassing will occur.  Use Equalize Mode only if batteries are in a well ventilated area! 

Stage 3: 

Float Charge Stage - Maintenance Mode 

In the Float Stage the charging voltage is reduced to the „Float Charge Voltage‟ setpoint and charging current is 
limited to the „Absorption Charge Amps‟ setpoint.  The charger will remain in the Float Stage until shore power 
is reapplied, or until the charger or system is turned OFF and then ON again. 

Charging Setpoints 

The  ITC‟s  battery  charger  factory  setpoints  are  for  wet  batteries.  Do  not  use  GEL  type  batteries  without 
changing the factory setpoints via the configuration switches. 

 

CAUTION  

Do not operate DC loads, such as DC lights, pumps, etc., during battery charging.

 The loads may cause 

overcharging by preventing the charging stages from reaching their „trigger points‟ or may cause the battery to 
run down even though the charger is ON. 

T 1 Figure 2.2-2 Battery Charger Factory Setpoints

 

 

Guideline 

SP00172 

24V 

Factory 

Setpoint  
(for Wet 

Battery) 

Factory 

setpoint for 

Gel/AGM 

Battery 

 

Units 

 

 

 

12V 

24V 

12V 

24V 

 

Bulk Charge Volts 

 

28.6 

14.2 

28.4  14.1 

28.2 

VDC 

Bulk Charge Current 

20% C Rate 

60 

80 

60 

80 

80 

Amps 

Absorption Charge Volts 

 

28.6 

14.5 

29.0 

14.2 

28.4 

VDC 

Absorption Charge Current 

 

55 

40 

55 

40 

40 

Amps 

Absorption Maximum Time 

 

10 

10 

10 

10 

10 

Minutes 

Float Charge Volts 

 

26.6 

13.2 

26.4 

13.7 

27.4 

VDC 

Equalize Volts 

Wet only 

N/A 

15.5 

31.0 

N/A 

N/A 

VDC 

Equalize Maximum Time 

Wet only 

N/A 

15 

15 

N/A 

N/A 

Minutes 

Battery „C Rate‟ is equal to battery Amp Hour capacity. 

 
Battery Temperature Sensor Option 

The battery temp sensor is designed to reduce the float voltage when the battery temperature exceeds 25° 
Celsius. No reduction in float voltage should occur below 25°C (77° F). The battery temp sensor plugs into P7, 
which is located on the left side of the control board. See F 13  Figure 3-1 Customer Terminations. The battery 
temperature sensor and 35‟ cable kit part number is ITC-BTS. Individually, the temperature sensor part number 
is D012684 and the cable part number is D012638. 
 

Automatic Power Management (APM) 

A key feature of the battery charger operation is Automatic Power Management (APM). This feature monitors 
the AC input current and will reduce the battery charger output as necessary to keep the AC input current under 
the  APM  setpoint.  The  APM  circuit  will  not  limit  power  to  the  passthrough  AC  loads.  If  the  passthrough  AC 
loads exceed 30 Amp, the battery charger output will be reduced to zero and the breaker may trip. 

Summary of Contents for ITC12-2100

Page 1: ...anual 10 7 05 ITC Series Inverter Charger System Models ITC12 2100 and ITC12 3200 ITC24 3600 and SP00172 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 614 771 2718 1 800 ACPOWER www vann...

Page 2: ...INCORPORATED ITC Series ITC Series Inverter Page 2 10 07 05 Notes...

Page 3: ...CUSTOMER WIRING IDENTIFICATION 17 AC INPUT OUTPUT WIRING 18 DC BATTERY WIRING 18 FRONT PANEL CONTROL DISPLAY OUTLET 18 SYSTEM ON OFF SWITCH 19 REMOTE SIGNAL CONTACTS 19 INSTALLATION 19 BASIC GUIDELIN...

Page 4: ...7 Figure 1 4 6 Suspended Dimensions in Inches 11 F 8 Figure 1 4 7 Bottom Mount Dimensions in Inches 11 F 9 Figure 1 4 8 Control Display Unit Dimensions in Inches 11 F 10 Figure 1 4 9 Customer Terminat...

Page 5: ...he cover of this manual System Features and Specifications General Description The ITC Series system consists of a DC to AC true sine wave inverter a battery charger an automatic AC transfer switch an...

Page 6: ...shutdown of the Inverter at 10 5 21 0 VDC The SP00172 offers a Fan On contact instead of the Low Battery contact for turning on an external fan or blower when the ITC s fan is on Remote Power Switch...

Page 7: ...4 amps 3 amps No Load Inverter OFF 0 30 amps 0 30 amps Full power 208 amps 350 amps 195 amps INVERTER EFFICIENCY Nom 200 watts 77 77 500 watts 88 84 700 watts 88 87 1000 watts 88 89 1500 watts 86 89 2...

Page 8: ...IEW 11 12 15 16 OPTIONS CABLE ENTRY CHASSIS GROUND ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION BATTERY TERMINAL ACCESS REMOTE CABLE INPUT CONTROL DISPLAY PANEL INVERTER ON OFF SWITCH CHARGER ON...

Page 9: ...when enabled but not on 2 Inverter On Off Button Enables Disables Inverter Function 3 Charger Indicator Light Solid when on flashes when enabled but not on 4 Charger On Off Button Enables Disables Cha...

Page 10: ...allowing access to user AC and control terminals through a removable front cover ACCESS PANEL REMOVABLE FROM FRONT WHEN UNDER TABLE MOUNTED DOCKED DISPLAY CONTROL PANEL DC TERMINATIONS POWER ON OFF S...

Page 11: ...10 7 05 18 10 7 8 19 1 4 13 5 8 16 3 4 8 1 8 7 5 16 8 3 4 ITC DIMENSIONS FOR SUSPENDED MOUNTING F 7 Figure 1 4 6 Suspended Dimensions in Inches 19 1 4 18 10 7 8 16 3 4 13 5 8 7 5 16 8 ITC DIMENSIONS F...

Page 12: ...4 HOT NEU GND AC INPUT P15 HOT NEU GND AC OUTPUT P6 P5 REMOTE MASTER AND SLAVE CONNECTORS REMOTE SWITCH REMOTE LED COM N O N O LOW BATT FAN ON COM GENSTART P3 BATTERY TEMP SENSOR P7 F 10 Figure 1 4 9...

Page 13: ...Battery Shutdown 10 5 21 0 VDC setpoint the inverter will shut OFF Auto restart will restart the inverter after battery voltage rises above the Low Battery Warning 11 0 22 0 VDC setpoint after 5 minu...

Page 14: ...rge Stage and begins the Absorption Charge Stage The charger will not enter the Bulk Stage again until shore power is re applied or until the charger or the system is turned ON again VOLTAGE CURRENT T...

Page 15: ...harging by preventing the charging stages from reaching their trigger points or may cause the battery to run down even though the charger is ON T 1 Figure 2 2 2 Battery Charger Factory Setpoints Guide...

Page 16: ...r Terminations and likewise a similar set of Normally Open Contacts are available to indicate a Low Battery or Fan On condition Caution The battery charging process will be affected if 12 24 VDC loads...

Page 17: ...6 7 8 9 10 11 12 DIP SWITCH FUNCTION SW POSITION OFF ON OFF ON OFF ON SLAVE MASTER Note After a new switch setting is set the power switch must be cycled on the main unit for the new setting to take e...

Page 18: ...d P15 NOTE The AC output voltage and the required AC input voltage of the ITC is 120 VAC 60Hz DC Battery Wiring A DC wiring compartment is located behind the wiring panel on the right side of the unit...

Page 19: ...l to the circuit INSTALLATION Unpacking the Inverter Inspect the shipping container and equipment for loose or damaged parts If any damage is found immediately notify the freight carrier Basic Guideli...

Page 20: ...o not use the vehicle chassis as the DC negative conductor Use a cable the same size as the DC positive to go directly from the inverter to the battery negative 4 Route the AC and DC power wiring sepa...

Page 21: ...rough separate strain reliefs located at the right front of the unit WARNING Never make electrical connections live Make the connections to the inverter first and the battery last Make certain the ON...

Page 22: ...on lug style that will accept up to 10 AWG copper wire Model ITC12 3200 The 26 7 amp at 120 volt 3200 watt inverter output capability requires 10 AWG wire minimum is used for the AC output The AC tran...

Page 23: ...installation s grounding system or to earth ground Step 4 Verify Installation Verify all connections are tight and secure for maximum performance System Start up and Testing Step 1 Completely install...

Page 24: ...r can be used to operate various AC driven appliances Typical DC power sources include batteries that store electrical energy power generated from a vehicle alternator or renewable energy sources such...

Page 25: ...ed by multiplying volts times current produced or used by a device To properly determine an inverter size in watts for your application decide which AC loads you plan to operate Inverter size is the s...

Page 26: ...ing that is typical of most inverter installations These batteries are available in the maintenance free style where the electrolyte does not need to be checked or replenished and they also are availa...

Page 27: ...is usually provided by connecting two 12 volt batteries in series and sometimes by connecting four 6 volt batteries in series The ratings of the series connected battery bank remain the same as the in...

Page 28: ...he inverter This is a common practice in a service vehicle where the engine runs all the time and allows the alternator to provide continuous charging for the battery In this case the inverter can be...

Page 29: ...ing for lead acid batteries and 50 of the battery s C for gel cell batteries The C rate is numerically equal to the amp hour capacity for the battery For example a 280 amp hour battery has a C rate of...

Page 30: ...2 Check air ventilation openings for dust and other obstructions 3 Examine receptacle indicators and switches for cracks and breaks in insulation material Trouble Shooting The Unit does not come on w...

Page 31: ...Page 31 Owner s Manual 10 7 05 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 1 800 AC POWER 1 800 227 6937 Tel 614 771 2718 Fax 614 771 4904 www vanner com e mail pwrsales vanner com Ma...

Reviews: