Vanner 20-1050CUL Owner'S Manual Download Page 4

VANNER INCORPORATED

                    

20-1050CUL INVERTER/CHARGER—OWNER'S MANUAL

 

 


 

 

FUNCTIONALITY 

Inverter 

The 20-1050CUL converts battery power to 1050 Watts of 120 VAC modified sine wave  

power to operate vital emergency vehicle equipment. The unit is easily connected to the  

positive and negative posts of a battery system with appropriate fusing, and when turned  

 on produces 120 VAC True RMS power.  

 

The inverter also has an energy-saving feature called Load Demand. With this feature the 

inverter output is pulsed significantly reducing the current draw from the battery until a  

 demand is made        on its output. Continuous output of 120 VAC resumes when a load  greater than 5 

Watts is applied.        The load demand feature can be disabled with the Setup  Switch on the front panel. 

 

 A built-in transfer relay switches the AC output receptacle from the inverter to the AC 

input when the unit senses AC input from the shore/utility power.  

Battery Charger 

The  20-1050CUL  Battery  Charger's  superior  design  incorporates  a  multi-stage  charger. 

This   design enables the unit to automatically charge batteries, maintaining the battery's 

integrity and reducing the likelihood of premature failure.  

 

H i g h   C h a r g e   M o d e  

While in the High Charge mode, the unit continuously charges at a constant current  of 55 

Amps (high setting) for large battery banks, or 15.0 Amps (low setting) for  

small battery banks (such as two group 31 batteries). The unit will charge until the   

battery cells reach 14.2 VDC for flooded batteries. or 19.1 VDC for gel batteries.   

The unit then supplies a fixed voltage until the battery is fully charged. 

 

R e a d y/ M a i n t e n a n ce   M o d e  

The charger automatically enters the Ready/Maintenance mode, maintaining the battery's proper 
voltage of 13.2 VDC for flooded batteries or 13.6 VDC for gel batteries. This Ready/Maintenance 
mode is designed to eliminate gassing (overcharging), helping to extend the life of the battery.  
 
A Setup Switch is located on the front panel for selecting the type of battery (Flooded 
Lead Acid or Gel Lead Acid), the battery charger output current (High/Low), and Load 
Demand(On/Off). 

 

 

     

 

WARNING 
Battery input cables        
must be connected to      
 the battery               
with proper polarity     
to avoid damaging              
the inverter.              

 

 

NOTE 
If the battery is fully 
charged at the time AC 
input is applied, the unit 
will go 
directly into Ready/  
Maintenance mode. 

Summary of Contents for 20-1050CUL

Page 1: ......

Page 2: ...e Panel Operation 9 Section 6 Operating the 20 1050CUL Inverter Charger 10 Section 7 Troubleshooting 11 Section 8 GFCI Test Record 12 Warranty 13 List of Figures Figure 1 System Diagram 2 Figure 2 Federal Specification KKK A 1822D Diagram 7 Figure 3 1FM I Module Remote Wiring 8 Icon Legend Note Warning VANNER INC 4282 Reynolds Drive Hilliard Ohio 43026 800 AC POWER Tel 614 771 2718 Fax 614 771 490...

Page 3: ...mance and reliability for your emergency vehicle With minimum maintenance and care you can expect years of trouble free service from your Vanner product The 20 1050CUL is a 12 VDC to 120 VAC inverter with a built in battery charger conditioner and transfer relay This unit is equipped with an AC line cord for connecting AC input power shore utility power and a receptacle with a Ground Fault Circuit...

Page 4: ...cally charge batteries maintaining the battery s integrity and reducing the likelihood of premature failure High Charge Mode While in the High Charge mode the unit continuously charges at a constant current of 55 Amps high setting for large battery banks or 15 0 Amps low setting for small battery banks such as two group 31 batteries The unit will charge until the battery cells reach 14 2 VDC for f...

Page 5: ...Current Draw Battery OFF 0 017 Amps Typical Load Demand waiting 0 09 Amps Typical Full ON at No Load 0 7 Amps Typical Full ON with Load Approx AC Load Watts 10 or AC Load Amps x 12 Frequency 60 Hz 0 1 Output Wave Form Modified Sine Wave Battery Charger Charging Capacity 55 Amps High 15 0 Amps Low Input Voltage 120 VAC 10 Input Current 8 0 Amps Bulk Voltage 14 2 VDC flooded 14 1 VDC gel Float Volta...

Page 6: ...at the ON OFF RESET Inverter Switch is in the OFF RESET position The button should NOT be pushed in DC Cable Lengt h Size Maximum 2AW G 12ft 1 0AWG 20ft Step 2 Select a location for the unit An ideal installation location has the following characteristics Close to the battery within six feet using 2 AWG wire Protected from the weather Protected from the weather Step 3 Route DC input cables Route t...

Page 7: ... Step 9 Select the charging rate In the high position the charge is 55 Amps In the low position the output is 15 0 Amps We recommend the low position as the best selection when two group 31 or smaller batteries are used Charging at too high of a rate for a given battery will damage the batteries Step 10 Connect the AC loads Connect the AC loads to the inverter GFCI receptacle Any time AC power is ...

Page 8: ...e near full charge and the charger is in the maintenance mode In this mode the charger is holding the batteries at the float voltage The charging current is limited based on the position of the Charger High Low switch Section 3 Installing the IFM1 Interface Module This section describes the installation of the optional Vanner Model IFM 1 Interface Module Refer to the information provided in the IF...

Page 9: ... Pins 2 through 5 Red to Pin 2 Black to Pin 3 Green to Pins 4 and 5 If no remote switch is used two jumpers must be installed The first jumper connects Pin 2 to Pin 3 the second jumper connects Pin 4 to Pin 5 See Figure 3 Step 5 Connect the Inverter Remote Status Display Panel Optional Connect the gray green and red wires from the inverter panel through the OEM harness to the IFM1 Module Pins 6 gr...

Page 10: ...r easy installation The following installation procedure applies to both the inverter and charger panels Step 1 Select a location for the panel Identify the desired location for the inverter and charger panels Step 2 Identify wires for installation Identify the gray green and red wires on the inverter panel and vehicle s electrical system Identify the brown white and black wires on the charger pan...

Page 11: ...is on in the Load Demand mode and is waiting for AC load to be turned ON Inverter Fault LED Light Action Description Red Light Unit shutdown Check the inverter s front panel LEDs for reason of shutdown Low Battery Overload or Overtemp Refer to the Troubleshooting section of this manual for fault diagnostic information Charger LED Light Action Description Blinking Green Light AC shore utility power...

Page 12: ...l light or flash Push the ON OFF RESET Inverter Switch to the ON position The inverter lamp will flash indicating that the inverter is standing by Step 5 Verify Power Apply an AC load such as a shop light or drill The AC load is run directly from shore utility power Step 6 Observe the inverter operation Remove the shore line connection from the emergency vehicle The unit will automatically switch ...

Page 13: ...TOM ON lamp fully illuminates AC load does not run SOLUTION Check and reset circuit breaker and GFCI receptacle Verify AC load and cord are in proper condition SYMPTOM BATTERY LOW lamp illuminates when AC load is applied SOLUTION Check battery connections Check battery condition Recharge battery if voltage is less than 10 5 VDC Check the vehicle s alternator charging system for proper operation SY...

Page 14: ...WNER SMANUAL 12 Section 8 GFCI Test Record For maximum protection against electrical shock hazard operate the Test Switch on the Ground Fault Circuit Interrupter at least once a month ENTER YEAR JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC 20_ ...

Page 15: ...tributors selling its products beyond herein expressed 5 Vanner does not assume responsibility for incidental or consequential damages including but not limited to responsibility for loss of use of this product loss of time inconvenience expense for telephone calls shipping expense loss or damage to property or loss of revenue 6 Vanner reserves the right to repair replace or allow credit for any m...

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