Vanguard FLAME-MAX Operating And Installation Manual Download Page 10

UNVENTED NATURAL GAS LOG HEATER

VANGUARD FLAME-MAX

®

10

105187

Installation Items Needed

• hardware package (provided with heater)

• approved flexible gas hose (not provided)

(if allowed by local codes)

• sealant (resistant to propane/LP gas, not

provided)

• electric drill with 3/16" drill bit (metal

or masonry as applicable)

• flathead screwdriver

1.

Apply pipe joint sealant lightly to male
threads of the fitting to be threaded into
gas regulator. Connect approved flex-
ible gas hose to gas regulator of heater
(see Figure 11, page 11).

IMPORTANT:

  Hold gas regulator with

wrench when connecting flexible gas
hose.

2.

Locate two masonry screws in hard-
ware package.

3.

Place heater base in fireplace.

4.

Place logs in their proper position on
heater base.

5.

Center heater base and logs front-to-
back and side-to-side in fireplace.

6.

Carefully remove logs without moving
heater base.

7.

Mark screw locations through one hole
on each side of the mounting bracket
(see Figure 12, page 11). If installing
in a brick-bottom fireplace, mark screw
locations in mortar joint of bricks.

Area of Various Standard

Round Flues

Diameter (ins.)

Area (sq. ins.)

5"

20 sq. inches

6"

29 sq. inches

7"

39 sq. inches

8"

51 sq. inches

INSTALLING HEATER BASE
ASSEMBLY

 WARNING: You must secure

this heater to fireplace floor. If
not, heater will move when you
adjust controls. Moving heater
may cause a gas leak.

 WARNING: If installing in a

sunken fireplace, special care is
needed. You must raise the fire-
place floor to allow access to
heater control panel. This will in-
sure adequate air flow and guard
against sooting. Raise fireplace
floor with noncombustible mate-
rial. Make sure material is secure.

 CAUTION: Do not pick up

heater base assembly by the
burner. This could damage
heater. Only handle base assem-
bly by grates.

INSTALLATION

Continued

INSTALLING DAMPER
CLAMP ACCESSORY FOR
VENTED OPERATION

Note:

 When used as a vented heater, appli-

ance must be installed only in a solid-fuel
burning fireplace with a working flue and
constructed of non combustible material.

If your heater is a manually controlled model,
you may use this heater as a vented product.
There are three reasons for operating your
heater in the vented mode:

1.

The fireplace does not meet the clear-
ance to combustibles requirements for
vent-free operation

2.

State or local codes do not permit vent-
free operation

3.

You prefer vented operation

If reasons number 1 or 2 above apply to you,
you must permanently open chimney flue
damper. You must install the damper clamp
accessory (to order, see Accessories, page
29). This will insure vented operation (see
Figure 10). The damper clamp will keep
damper open. Installation instructions are
included with clamp accessory.

See chart below for minimum permanent
flue opening you must provide. Attach
damper clamp so the minimum permanent
flue opening will be maintained at all times.

Chimney

Minimum Permanent

Height (ft.) Flue Opening (sq. ins.)

6' to 15'

39 sq. inches

15' to 30'

29 sq. inches

 CAUTION: Do not remove the

metal data plates attached to the
heater base assembly. The data
plates contain important warranty
information.

IMPORTANT:

 Make sure the heater burner

is level. If heater is not level, heater will not
work properly.

Figure 10 - Attaching Damper Clamp

Damper
Clamp

Masonry Fireplace

Manufactured Fireplace

Damper

Damper
Clamp

Damper

Summary of Contents for FLAME-MAX

Page 1: ...hanyelectricalswitch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas sup plier call...

Page 2: ...s never op erate this heater with glass doors closed If you operate heater with doors closed heat buildup inside fireplace will cause glass to burst Also if fireplace open ing has vents at the bottom...

Page 3: ...rs The ODS pilot shuts off the heater if there is not enough fresh air PIEZO IGNITION SYSTEM This heater has a piezo ignitor This system requires no matches batteries or other sources to light heater...

Page 4: ...hods helpreduceheatlossinhomes Homeowners weather strip and caulk around windows and doors to keep the cold air out and the warm air in During heating months home owners want their homes as airtight a...

Page 5: ...ustion air from the outdoors and vents to the outdoors 4 Compare the maximum Btu Hr the space can support with the actual amount of Btu Hr used _________________ Btu Hr maximum the space can support _...

Page 6: ...ation grills or ducts WARNING Rework work sheet adding the space of the adjoining unconfined space The combined spaces must have enough fresh air to supply all appliances in both spaces Ventilation Ai...

Page 7: ...heater IMPORTANT Vent freeheatersaddmois ture to the air Although this is beneficial installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture See Air f...

Page 8: ...sory GA6050 GA6052 or GA6053 see Acces sories page 29 18 Model Noncombustible material OK Less than 8 Noncombustible material must be extended to at least 8 See Between 8 and 12 above If you cannot ex...

Page 9: ...e between mantel shelf and top of fireplace opening a hood is not required see Figure 6 Determining Minimum Mantel Clearance When Using a Hood If minimum clearances in Figure 6 are not met you must ha...

Page 10: ...guard against sooting Raise fireplace floor with noncombustible mate rial Make sure material is secure CAUTION Do not pick up heater base assembly by the burner This could damage heater Only handle b...

Page 11: ...ocal codes Use pipe of 1 2 diameter or greater to allow proper gas volume to heater If pipe is too small undue loss of pressure will occur WARNING Never connect heater to private non utility gas wells...

Page 12: ...vidual manual shutoff valve from gas supply piping system Pressures in excess of 1 2 psig will damage heater regulator 2 Cap off open end of gas pipe where manual shutoff valve was connected 3 Pressur...

Page 13: ...Piece Log Set Figure 18 Installing Vintage Oak One Piece Log Set Top View One Piece Log Set Burner One Piece Log Set Burner U shaped Cutout in Chassis Chassis WARNING Failuretoposition thepartsinaccor...

Page 14: ...r window to vent smell This will only last a few hours Note Home owners generally prefer to operate their heater with the chimney damper closed This will put all the heat into the room However there m...

Page 15: ...s phone Follow the gas supplier s instructions If you cannot reach your gas sup plier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob...

Page 16: ...repairs Until repairs are made light pilot with match To light pilot with match see Manual Light ing Procedure 7 Keep control knob pressed in for 30 seconds after lighting pilot After 30 seconds rele...

Page 17: ...ware store or home center may carry com pressed air in a can You can use a vacuum cleaner in the blow position If using com pressed air in a can please follow the direc tions on the can If you don t...

Page 18: ...oose at con trol valve 7 Thermocouple damaged 8 Control valve damaged REMEDY 1 Reconnect ignitor cable 2 Free ignitor cable if pinched by any metal or tubing Keep ignitor cable dry 3 Tighten nut holdi...

Page 19: ...mum installation clear ances see pages 7 through 9 4 Clean burners see Cleaning and Mainte nance page 17 or replace burner orifice 1 Turn heater off when using furniture polish wax carpet cleaners or...

Page 20: ...1 Not enough fresh air is available 2 Low line pressure 3 ODS pilot is partially clogged 1 Gas leak SeeWarning statement at top of page 2 Control valve defective 1 Foreign matter between control valve...

Page 21: ...ry Mounting Bracket Adhesive backed Mounting Clip Figure 31 Locating Thermostat Sensing Bulb on Masonry Fireplace Thermostat Sensing Bulb Q Q Q Adhesive backed Mounting Clip Thermostat Sensing Bulb Fi...

Page 22: ...G HEATER VANGUARD FLAME MAX 22 105187 ILLUSTRATED PARTS BREAKDOWN FLAME MAX VINTAGE OAK LOG MODELS VYS18NA VYS24NA AND VYS30NA 4 1 12 21 10 11 21 7 21 5 6 8 9 15 14 16 19 2 18 13 19 17 20 18 20 1 20 2...

Page 23: ...01 Burner Clip 1 12 102963 01 102773 01 102773 01 Burner 1 13 102568 07 102568 07 102568 07 Control Valve 1 14 098508 01 098508 01 098508 01 Valve Retainer Nut 1 15 098354 01 098354 01 098354 01 Cont...

Page 24: ...TS BREAKDOWN FLAME MAX GOLDEN OAK AND BIRCH LOG MODELS VYD18NA VYBD18N VYD24NA VYBD24N VYD30NA VYBD30N AND VYD36N 4 20 10 11 12 20 7 20 20 5 6 9 8 15 14 16 18 2 17 13 18 3 19 17 1A 1B Note The Golden...

Page 25: ...01 Burner Clip 1 12 102980 01 102980 01 102772 01 102772 01 102772 01 102772 01 102772 01 Burner 1 13 102568 07 102568 07 102568 05 102568 05 102568 05 102568 05 102568 05 Control Valve 1 14 098508 0...

Page 26: ...ATURAL GAS LOG HEATER VANGUARD FLAME MAX 26 105187 ILLUSTRATED PARTS BREAKDOWN THERMOSTATICALLY CONTROLLED MODELS VYD18NTA VYD24NTA VYD30NTA 12 1 2 18 16 17 20 10 9 5 11 4 7 6 19 8 21 13 19 14 19 19 3...

Page 27: ...ip 1 11 102980 01 102772 01 102772 01 Burner 1 12 101329 21 101329 20 101329 20 Thermostat Gas Valve Assembly 1 13 102979 02 102979 01 102979 01 Thermostat Bracket 1 14 098544 01 098544 01 098544 01 T...

Page 28: ...3 5 W C Inlet Gas Pressure in of water Maximum 10 5 10 5 10 5 Minimum 5 5 5 Shipping Weight 36 lbs 38 lbs 26 lbs Golden Oak and Birch 24 30 and 36 Golden Oak Golden Oak Variable 18 Thermostat 24 and 3...

Page 29: ...s Too Low pilot will not stay lit burners will have delayed ignition heater will not produce specified heat When Gas Quality Is Bad pilot will not stay lit burners will produce flames and soot heater...

Page 30: ...related to repairing a defective heater will be the responsibility of the owner TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT THIS EXPRESS WARRANTY EX...

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