V&A RICHTER RMI-B Series Installation And Operating Manual Download Page 16

Series RMI-B

 

close-coupled design 

Page

 16

 

 

 

9430-055-en 

Revision 00 

TM 9886

 

Edition 03/2018 

7  Maintenance 

7.1  Safety related screw connec-

tions 

After initial loading by the operating pressure and op-

erating temperature the tightening torques of all con-

nection  screws  must  be  checked  at  the  following 

points: 

  housing flange 

  suction flange 

  discharge flange 

  draining flange 

See also 

Section 6.1.1, para.

 

1

.  

Other  inspections  are  to  be  performed  regularly, 

depending on the operating requirements. 

7.2  Motor 

Observe the operating manual of the motor manufac-

turer. 

 

A motor with a valid ATEX certificate is to be 

used if employed in zone 1 and 2. 

Observe the ATEX notes of the motor manufacturer. 

7.3  Cleaning 

Care  must  be  taken  when  cleaning  the  pump  to 

ensure that it is not exposed to a strong water jet. 

7.4  Stand-by pumps 

If  a  pump  is  on  stand-by,  it  is  to  be  started  up  from 

time  to  time.  Regularly  turn  the  shaft  by  hand  in  the 

direction of rotation. 

This  operation  is  to  be  performed  more  often  for 

pumps  which  are  exposed  to  very  strong  vibrations 

from the plant.  

When  dismantling  the  pump  from  the  plant,  drain  it, 

thoroughly clean it, seal with flange covers and store 

in accordance with the instructions. 

7.5  Notes on dismantling 

  All  repair  and  maintenance  work  is  to  be  per-

formed by skilled staff using appropriate tools and 

original spare parts. 

  Is the necessary documentation available? 

  Has  the  pump  been  shut  down,  drained  and 

flushed in accordance with the regulations?  
See also 

Section 6.3

  If no new assembly is performed immediately after 

dismantling,  the  plastic  and  ceramic  components 

in particular must be stored carefully. 

  Dismantling  can  be  checked  using  the  sectional 

drawing in 

Section 9

 and the components availa-

ble. 

 

 

7.5.1  Protective clothing 

 

Even if the pump has been properly evac-

uated and flushed, residue of the medium 

may still remain in the pump, e.g. between 

sealing surfaces or in the bearing seats or 

in the can. 

Plastic  components  may  absorb  medium  which 

gradually emerges from the material after flushing. 

 

Proper protective clothing is to be worn. 

Protective clothing is also to be worn even if only the 

adapter  is  to  be  removed.  Medium  may  penetrated 

the lantern chamber through the can. 

7.5.2  Magnetic fields 

 

Caution ! Strong magnetic fields 

Risk  during  dismantling  and  in  the  vicinity 

of magnetic drives as single parts. 

Remove loose parts and other magnetisable metals 

from  the  work  bench.  They  could  otherwise  be  at-

tracted: 

Risk of accident!

 

Place any tools needed at a safe distance. 

Keep  electronic  equipment  and  measuring  instru-

ments  at  a  distance.  In  cases  of  doubt  consult  the 

equipment manufacturer. 
Hold magnetic drives as single parts firmly or secure. 

Otherwise they could be attracted, for example, by a 

vice: Risk of accident! 

 

People with an artificial pacemaker 

Keep  torso  at  a  minimum  distance  of 

500 mm. 

For safety's sake, a distance of 6" (150 mm) should 

be observed for watches, electric data carriers, data 

carriers with magnetic strips etc. 

7.5.3  Changing the motor 

If the motor has to be changed, the pressure-bearing 

section of the pump can remain in the plant. 

For procedure, see 

Section 7.6.2

 

Summary of Contents for RICHTER RMI-B Series

Page 1: ...be strictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik G...

Page 2: ...Supply lines 12 5 4 5 Discharge line 12 5 4 6 Venting and evacuating 12 5 5 Pipe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initia...

Page 3: ...EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMI B close coupled design Horizontal design sealless free of eddy currents Technical specifi...

Page 4: ...M12 4 x M14 10 8 32 4 x M16 4 x M14 15 12 40 4 x M16 4 x M14 20 15 50 4 x M16 4 x M16 26 25 65 4 x M16 4 x M16 40 30 80 8 x M16 4 x M16 25 45 1 2 Type plate dry running ATEX and housing markings The...

Page 5: ...rom magnetic fields Risk to people from electric mechanical and chem ical effects Risks to the environment through leaks of hazard ous substances If the unit is used in potentially explosive areas spe...

Page 6: ...area Prevent inadmissible modes of operation 2 3 Notes on safety for mainte nance Strictly work on the pump unit may only be per formed when it is at a standstill The pump housing must have reached a...

Page 7: ...a conductivity 10 8 S m inert gas must be used for flushing during drain See also Section 6 3 2 6 4 Identification The ex identification on the pump relates to the pump section A separate declaration...

Page 8: ...about impermissible ambient temperatures The absence of this information is to be expected to be at most 40 C Table 2 below indicates the admissible medium tem perature depending on the pump design a...

Page 9: ...red in a dry vibration free and well ventilated room at as constant a temperature as pos sible Protect elastomers against UV light Generally a storage period of 10 years do not exceeded An admissible...

Page 10: ...ed with the shaft 222 in a form locking manner against twisting The shaft 222 is positively mounted in the can insert 158 The impeller 230 and the inner magnet assembly 859 are separable and thus can...

Page 11: ...h the housing so that there is no tension and retighten the screws Use supports in the direct vicinity of the bolts foun dation base plate 5 4 Piping Before the pump is installed both the suction and...

Page 12: ...s the pump Should the piping internals upstream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to th...

Page 13: ...drive rating at pump speed it is necessary to check for any stoppage of the magnetic drive This also applies if the required drive rating exceeds 80 of the magnetic drive rating at pump speed Consult...

Page 14: ...m flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whether the pump shaft can be readily turned by hand As viewed from the motor the direction of rotation of the pump...

Page 15: ...sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation their occurrence can only be prevented by adherin...

Page 16: ...egulations See also Section 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic components in particular must be stored carefully Dismantling can be checked using...

Page 17: ...emove the screw plug 903 4 from the adapter Loosen both setscrews 904 1 Pull adapter 346 forward Pull drive magnet assembly 858 off the motor shaft If the drive magnet assembly is difficult to pull of...

Page 18: ...steel surfaces and screw thread prior to assem bly Check whether all parts fit and only then assem ble Important dimensions centerings bearing fits or bearing play are to be checked prior to assembly...

Page 19: ...plain bearings require a minimum axial play for perfect functioning This axial play Z must be checked using the drawing Fig 7 after completion of assembly Size Dimension Z mm 40 25 125 0 5 1 5 50 32...

Page 20: ...distance ring 504 1 and then bearing bush 545 2 Carefully press the thrust ring 510 2 into the im peller 230 right to the stop In doing so pay atten tion to the correct position of the anti rotation g...

Page 21: ...it axially The axial play can be determined through the dis charge nozzle See Section 7 7 1 If the minimum axial play is not achieved insert another housing gasket 401 When inserting the unit high axi...

Page 22: ...ny strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is the viscosity too high I...

Page 23: ...udes 504 Distance ring 545 x bearing bush 566 2 Anti torsion insert 338 Shaft spider includes 523 1 shaft sleeve 566 1 Anti torsion insert 344 lantern 903 5 screw plug 346 adapter 401 housing gasket 4...

Page 24: ...Series RMI B close coupled design Page 24 9430 055 en Revision 00 TM 9886 Edition 03 2018 9 2 RMI B in close coupled design...

Page 25: ...be removed alternatively by axial striking with a rubber hammer on the end face of the device Insert bearing bush Place the bearing bush onto the rotor Slide the device with the side 2 forward from th...

Page 26: ...gen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe De...

Page 27: ...chnische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetku...

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Page 30: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 31: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Page 32: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

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Page 36: ...ion 00 9430 055 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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