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Vancare Vander-Lift 1000, Maintenance Manual

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Vancare Vander-Lift 1000 Maintenance Manual Download Page 4

REF #

PART #

DESCRIPTION

QTY

REF #

PART #

DESCRIPTION

QTY

1

2

35

MFG-6-000350

INDEX ARM   (ZINC)

1

2

2

2

2

MFG-6-573300

SHIFT BAR (33 3/4")

1

3

4

2

3

MFG-6-000055

HOSP PLUG W/AC CORD

1

4

2

5

2

2

5

MFG-9-6338

20

7/8

" END CAP-RUBBER

3

2

6

4

2

7

MFG-6-008025

PENDANT SWITCH-CON/B

1

7

3

2

8

MFG-4-100030

V-L TOWER (WHITE)

1

8

1

MFG-4-200030

V-L TOWER (BLUE)

1

1

*2

8

MFG-9-322039

VC CORD ASSEM (TAN)

1

*

8

1

*2

8

MFG-9-336450

E-STOP WIRE HARNESS

1

*

8

2

*2

8

MFG-9-370650

POWER CORD (MOTOR)

1

*

8

2

*2

8

MFG-9-398956

WIRE 5&6 MICRO SWTCH

1

*

8

2

*

2

8

MFG-9-

542400

1/2" GROMMET

5

*

8

1

*

8

2

3

1

1

*

7

5

3

2

2

*

8

1

3

3

1

*

8

2

3

4

1

*

8

1

MFG-9-2501

55 

1/2-20X 1 1/2 HH

MFG-9-624110

 

BRONZE BUSHING  3/4"

 

MFG-9-370690

 

EMERGENCY STOP SWTCH

 

MFG-4-100070

 

LIFT ARM (WHITE)

MFG-4-200070

 

LIFT ARM (BLUE)

1

*

8

1

*

8

2

3

5

MFG-9-265005

1/2 -20 JAM NUT

2

*

8

1

3

6

MFG-4-910130

COMP/HANGER BAR(GRAY)

1

*

8

1

3

7

MFG-4-910120

HANGER ROD COMPLETE

2

*

8

1

38

MFG-4-520151

ACTUATOR, V-L 24V

1

*

8

1

*

38

MFG-4-930145

CRANK - EMERGENCY DN

1

*

8

1

*

38

MFG-9-370660

MIC SWITCH/DOOR&LIFT

1

*

8

1

*

38

SEW-4-900171

V-L BOOT  (BLK)

1

 9

2

39

MFG-9-238125

3/8 X 1 1/4  SH BOLT

1

1

0

2

4

0

MFG-9-263118

5/16-18  HEX NUT

1

1

1

2

4

1

MFG-9-645500

HOSE 4 ACT. BUSHING

1

1

2

2

4

2

MFG-6-000522

PLASTIC LIDS

2

1

3

2

*

MFG-9-261024

#10-24 LOCK NUT

2

1

4

2

*

MFG-9-672020

PLASTIC MOUNT-MICRO

1

1

5

2

*

SEW-6-001048

SLING/BELT BAG

1

1

6

6

*

43 

MFG-9-225020

MFG-9-621000      1" LOCKING PLUG

2 

3/4 PLASTIC CAPS

 

4

 

1

7

2

1

8

2

*

NOT PICTURED

19

1

2

0

MFG-9-523190

 

CASTER 3" NON-LOCK

 

MFG-9-238120

 

3/8-16X1.25 FH-SH/SS

MFG-9-263820

 

3/8-16 NYLON LOCKNUT

 

MFG-4-90

0100 

V-L LEG PROTECTORS 

GREY 

MFG-4-100010

 

V-L LEG (WHITE)

MFG-4-200010

 

V-L LEG (BLUE)

MFG-9-225750

 

1/4-20 X 3/4  FH PH

MFG-9-238100

 

3/8-16 X 1 GR 5 B0LT

MFG-4-100020

 

V-L BASE (WHITE)

MFG-4-200020

 

V-L BASE (BLUE)

MFG-6-008000

 

24V CONTROL BOARD

 

MFG-9-270463

 

4-40X5/8 SH CAP (SS)

MFG-9-270625

 

6-32X1/4 BH SH (SS)

MFG-9-270838

 

#8-32 X 3/8" PH-PH

MFG-9-271075

 

#1O-24 X 3/4  MS

MFG-9-290650

 

#6 INTERNAL LOCK/WSH

 

MFG-9-293807

 

3/8" SPLIT LOCK WASH

 

MFG-9-320650

 

CORD RESTRAINT

MFG-9-321510

 

BATTERY  12 VOLT

MFG-9-351600

 

JUMPERS (BATTERY)

MFG-9-386630

 

FLAG TERM. .250

MFG-9-386710

 

RING TERMINAL (BLUE)

 

MFG-9-387100

 

SPADE CONN-MALE (BL)

 

MFG-9-542400

 

1/2" GROMET

MFG-9-570850

 

BATTERY PAD (UPPER)

 

MFG-9-570860

 

BATTERY PAD (LOWER)

 

MFG-9-570870

 

BOARD PAD

SEW-6-000089

 

BATTERY STRAPS

MFG-9-250050

 

1/2-13 X 5 1/4 HH G5-LEG

 

MFG-9-295040

 

WASHER .040/SS

MFG-9-295062

 

WASHER .062/SS

MFG-9-265008

 

1/2-13 NYLON JAM NUT

 

MFG-9-5231

00

 

CASTER 4" LOCKING

 (POLY)

MFG-9-238153

 

3/8-16X 1.5 FH SH/SS

MFG-6-583650

 

CUT TIE ROD ENDS

MFG-9-263824

 

3/8-24 N.F. NUT-ZN

MFG-6-000366

 

TIE ROD - CHROMED

MFG-9-583600

 

TIE ROD END

MFG-9-266311

 

LOC NUT  5/8-11

MFG-9-592300

 

WASHER 5/8" BLK FIBE

1

MFG-4-401200

IMS HANGING SCALE

1

OPTIONAL

For your nearest Distributor, call 1-800-694-4525

VANDERLIFT 450

29       MFG-9-250155    1/2-20 X 1-1/2 HH GR 5 ZINC          1

30       MFG-9-250250   1/2-20 X 2 1/2 N.F. HEX HD/CS        1 

JANUARY 2018

For your nearest Distributor, call 1-800-694-4525

4

Summary of Contents for Vander-Lift 1000

Page 1: ...VANDERLIFT MAINTENANCE MANUAL Models 450 450 w scale 600 600 w scale 1000 ...

Page 2: ...ander Lift 600 w scale diagram part numbers and descriptions Page 9 10 Vander Lift 1000 diagram part numbers and descriptions Page 11 12 ASSEMBLING LIFT Tools needed to assemble your lift Page 13 Assembly Procedure Page 13 14 TROUBLE SHOOTING GUIDE Problems Solutions Diagrams Page 15 22 MONTHLY VANDER LIFT SLING INSPECTION SHEET Page 24 MONTHLY VANDER LIFT INSPECTION SHEET Page 26 QUARTERLY MAINTE...

Page 3: ...JANUARY 2018 For your nearest Distributor call 1 800 694 4525 3 ...

Page 4: ... 3 4 PLASTIC CAPS 4 17 2 18 2 NOT PICTURED 19 1 20 MFG 9 523190 CASTER 3 NON LOCK MFG 9 238120 3 8 16X1 25 FH SH SS MFG 9 263820 3 8 16 NYLON LOCKNUT MFG 4 900100 V L LEG PROTECTORS GREY MFG 4 100010 V L LEG WHITE MFG 4 200010 V L LEG BLUE MFG 9 225750 1 4 20 X 3 4 FH PH MFG 9 238100 3 8 16 X 1 GR 5 B0LT MFG 4 100020 V L BASE WHITE MFG 4 200020 V L BASE BLUE MFG 6 008000 24V CONTROL BOARD MFG 9 27...

Page 5: ...JANUARY 2018 For your nearest Distributor call 1 800 694 4525 5 ...

Page 6: ...MFG 4 910130 COMP HANGER BAR GREY 8 1 37 MFG 4 910120 HANGER ROD COMPLETE 2 8 1 38 MFG 4 520151 ACTUATOR V L 24V 1 8 1 38 MFG 4 930145 CRANK EMERGENCY DN 1 9 2 38 MFG 9 370660 MIC SWITCH DOOR LIFT 1 10 2 38 MFG 9 672020 PLASTIC MOUNT MICRO 1 11 3 39 MFG 9 238125 3 8 X 1 1 4 SH BOLT 1 12 2 40 MFG 9 263118 5 16 18 HEX NUT 1 13 2 41 MFG 9 645500 HOSE 4 ACT BUSHING 1 14 2 42 MFG 6 000522 PLASTIC LIDS ...

Page 7: ...JANUARY 2018 For your nearest Distributor call 1 800 694 4525 7 ...

Page 8: ...FG 9 290650 6 INTERNAL LOCK WSH 2 8 1 39 MFG 9 370660 MIC SWITCH DOOR LIFT 1 9 2 39 MFG 9 672020 PLASTIC MOUNT MICRO 1 10 2 39 SEW 4 900171 V L BOOT BLK 1 11 2 40 MFG 9 238125 3 8 X 1 1 4 SH BOLT 1 12 2 41 MFG 9 645500 HOSE 4 ACT BUSHING 1 13 2 42 MFG 9 263118 5 16 18 HEX NUT 1 14 2 43 MFG 6 000522 PLASTIC LIDS 2 15 2 MFG 9 261024 10 24 LOCK NUT 2 16 6 SEW 6 001048 SLING BELT BAG 1 17 2 MFG 9 2250...

Page 9: ...JANUARY 2018 For your nearest Distributor call 1 800 694 4525 9 ...

Page 10: ...LON LOCKNUT MFG 4 900603 600 LEG PROT RIGHT GREY MFG 4 900604 600 LEG PROT LEFT GREY MFG 4 200602 600 LEG RIGHT BLUE MFG 4 100602 600 LEG RIGHT WHITE MFG 4 200601 600 LEG LEFT BLUE MFG 4 100601 600 LEG LEFT WHITE MFG 9 225750 1 4 20 X 3 4 FH PH MFG 9 238100 3 8 16 X 1 GR 5 B0LT MFG 9 293807 3 8 SPLIT LOCK WASH MFG 4 200021 V L BASE SCALE BLUE MFG 4 100021 V L BASE SCALE WHITE MFG 6 008000 24V CONT...

Page 11: ...JANUARY 2018 For your nearest Distributor call 1 800 694 4525 11 ...

Page 12: ...T LOCK WASH MFG 4 101020 1000 BASE WHT MFG 4 201020 1000 BASE BLUE MFG 6 008000 24V CONTROL BOARD MFG 9 270463 4 40X5 8 SH CAP SS MFG 9 270625 6 32X1 4 BH SH SS MFG 9 270838 8 32 X 3 8 PH PH MFG 9 271075 1O 24 X 3 4 MS MFG 9 320650 CORD RESTRAINT MFG 9 321510 BATTERY 12 VOLT MFG 9 351600 JUMPERS BATTERY MFG 9 386630 FLAG TERM 250 MFG 9 386710 RING TERMINAL BLUE MFG 9 387100 SPADE CONN MALE BL 1 35...

Page 13: ...Step 6 Place shift bar through shift bar guide on the right end of the mast over the index arm on the base assembly Loosen the three 3 3 8 bolts on mast if needed When shift bar is in place then tighten the three 3 3 8 bolts in mast firmly Step 7 Place the two batteries inside the base and hook together the battery wire connection Place the two black lids back on base and tighten down Step 8 Hang ...

Page 14: ...JANUARY 2018 For your nearest Distributor call 1 800 694 4525 14 ...

Page 15: ...JANUARY 2018 For your nearest Distributor call 1 800 694 4525 15 ...

Page 16: ...JANUARY 2018 For your nearest Distributor call 1 800 694 4525 16 ...

Page 17: ...N WHT 24V UP DN 2 2 2 RLUPB RLUPA RLDWNB RLWNA P11 P3 P7 P6 P1 P5 P10 P9 P8 24V P2 P4 PEND T1 T2 F2 F1 SPARE DIAGRAM 1A 24 VOLT CONTROL BOARD Part 6 008000 POSTIVE Probe to Brown Wire Side NEGATIVE Probe to Blue Wire Side 110 VAC INPUT EMERGENCY STOP SWITCH EMERGENCY DOWN MICRO SWITCH BATTERY EMERGENCY STOP SWITCH MOTOR POWER CORD For your nearest Distributor call 1 800 694 4525 17 JANUARY 2018 ...

Page 18: ...d while pressing down on white pegs lift top PC board teach corner 7 Unplug wires from base at connection numbers on through six 8 Remove remaining four connections noted on diagram 9 Top PC board relay board should be completely disconnected removed 10 Remove wires from lower PC board logic board 7 through 12 as per diagram 11 With Phillips screwdriver remove 4 Phillips screws located one at each...

Page 19: ...ERIES Part 9 321510 BATTERY POST HERE BLACK WIRE Negative Probe Here Black Black Red Red Negative Probe Here Connect Jumper Here Connect Jumper Here Positive Probe Here Positive Probe Here JANUARY 2018 For your nearest Distributor call 1 800 694 4525 19 ...

Page 20: ...RN BRN GRN WHT 24V UP DN 2 2 2 RLUPB RLUPA RLDWNB RLWNA P11 P3 P7 P6 P1 P5 P10 P9 P8 24V P2 P4 PEND T1 T2 F2 F1 SPARE Disconnect from coil cord here DIAGRAM 2A 24 VOLT CONTROL BOARD Part 6 008000 110 VAC INPUT EMERGENCY STOP SWITCH EMERGENCY DOWN MICRO SWITCH BATTERY EMERGENCY STOP SWITCH MOTOR POWER CORD U S E E X T R E M E C A U T I O N For your nearest Distributor call 1 800 694 4525 20 ...

Page 21: ... wrench remove auxiliary switch 4 Remove tan wire connection 4 from phone jack on control board 5 Remove control board from base 6 Remove top PC board relay board To remove top PC board while pressing down on white pegs lift top PC board teach corner 7 Unplug wires from base at connection numbers on through six 8 Remove remaining four connections noted on diagram 9 Top PC board relay board should ...

Page 22: ... DN 2 2 2 RLUPB RLUPA RLDWNB RLWNA P11 P3 P7 P6 P1 P5 P10 P9 P8 24V P2 P4 PEND T1 T2 F2 F1 SPARE Place Positive Prode white Wire Place Negative Probe Black Wire Be sure connection is secure when finished DIAGRAM 8A 24 VOLT CONTROL BOARD Part 6 008000 110 VAC INPUT EMERGENCY STOP SWITCH EMERGENCY DOWN MICRO SWITCH BATTERY EMERGENCY STOP SWITCH MOTOR POWER CORD For your nearest Distributor call 1 80...

Page 23: ...resent On slings with safety belts does Velcro or plastic connector fasten securely Are tears present Is excessive wear present Is color fading on stabilizing handles Is the padding inside the leg straps smooth If the color is fading on the stabilizing handles this indicates the sling is being laundered with bleach or with a harsher detergent than is recommended The sling must be removed from serv...

Page 24: ...e lids inspect wire connections Check casters for tightness lint Check battery voltage while lift is in operation Check battery charger output 27 6 volts or 5 volts 13 2 volts if fully charged approx 12 0 volts if partially discharged or 5 volt If voltage decreases by 4 5 volts change the battery Please follow the maintenance and inspection procedures outlined in the product manuals and record acc...

Page 25: ...age minimum 25 volt Check each battery for voltage should be equal If more then 3 volts difference replace low battery This should be done under load 7 Check battery charger for output 26 volts maximum output 28 volts ANNUAL MAINTENANCE All of the above quarterly maintenance in addition to the items listed below Attach the load equivalent to the rated capacity of the lift according to the periodic...

Page 26: ...JANUARY 2018 For your nearest Distributor call 1 800 694 4525 26 ...

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