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START

ALL

®

Hydraulic Series Troubleshooting Guide

Start•All Hydraulic Series

Troubleshooting Guide

Rev 11

12

2019

Summary of Contents for Goodall START ALL Series

Page 1: ...START ALL HydraulicSeriesTroubleshootingGuide Start All Hydraulic Series Troubleshooting Guide Rev 11122019 ...

Page 2: ...UTIONS INSTRUCTIONS 3 4 GENERAL INSPECTION 5 GENERATOR TEST 5 TESTING THE SOLENOIDS 6 TESTING THE VOLTAGE CONTROL 6 FIXING REVERSE POLARITY GENERATORS 7 12 24 VOLT RED LABEL VOLTAGE CONTROL TEST 8 RED LABEL ENERGIZE BUTTON TEST 8 MAINTENANCE LOG 9 CONTACT INFORMATION 10 TABLE OF CONTENTS ...

Page 3: ...ardous situation which if not avoided could result in death or serious injury to the operator or bystanders WARNING Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or bystanders CAUTION Indicates a situation which if not avoided may result in damage to the unit components NOTICE WARNING WARNING ACCIDENTAL STARTING Accidental s...

Page 4: ... NEVER BOOST A FROZEN BATTERY rupture or explosion could occur causing serious personal injury Vehicle owner s manual may indicate further precautions which also should be followed when attempting to boost a vehicle Battery Acid Causes Severe Burns Avoid Contact With Skin Eyes Or Clothing When unit is not in use keep all switches and fuel valve turned OFF Always keep cable clamps separate so they ...

Page 5: ...heated If no solder ring is found each generator needs to be tested When testing the 79 406 79 510 isolated ground generator the ground stud on the bottom of the generator must be grounded by running a jumper wire from the ground stud to a good ground connection such as a generator mounting bolt You will also need to jump the field post and the armature post together These isolated ground generato...

Page 6: ...IF YOUR UNIT HAS THE TWO WIRE 70 600 K VOLTAGE CONTROL YOU WILL NEED TO CALL VANAIR MFG AT 844 526 8817 FOR AN UPGRADE KIT 1 Confirm the fuse on the orange wire is not open If open replace with a 30 amp fuse FIG 5 If the fuse is not open proceed to the next step 2 Disconnect all wires coming from the voltage control Disconnect the connector on the orange wire FIG 6 3 Place a jumper wire across the...

Page 7: ...of the two posts on top of the generator It is normal to see sparks while doing this Do not attach the positive cable clamp you must scratch it across the field post 4 Once you have done this a few times you will have reversed the polarity back to positive in all of the generators as long as the wires have been hooked back up correctly FIG 8 JUMPER TO FRAME GROUND OR A KNOWN GROUND FRAME GROUND JU...

Page 8: ...assembly CHECK THE ON POSITION FOR 24V SIDE 1 Move the switch to the 24V side 2 Measure for continuity between the purple and black wires coming from the switch 3 Is there continuity between the purple and black wires a If YES This portion of the switch is working correctly Proceed to Check Continuity on Orange Black Wires 2 section b If NO This portion of the switch is not working correctly Repla...

Page 9: ...9 VANAIR COM 800 526 881 START ALL HYDRAULIC SERIES TROUBLESHOOTING GUIDE MAINTENANCE LOG ...

Page 10: ...chnical support it is important to provide the serial number of the Start All unit The serial number will be a white tag with black type located on the front panel on the Start All FOR TECHNICAL SERVICE PLEASE CONTACT US DIRECTLY AT VANAIR MFG 844 826 7378 HAVE THE MODEL NUMBER AND SERIAL NUMBER AVAILABLE BEFORE CALLING ...

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