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VAN CAFE Rooftop Deck, Instruction Manual

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VAN CAFE Rooftop Deck Instruction Manual Download Page 2

ROOFTOP DECK - TRANSIT

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Installation questions? Email 

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CONTENTS

Unboxing & Required Tools ............................................................3-5

Transit Van Fitment ...........................................................................6

Installation Step - 1 .........................................................................7-8

Installation Step - 2 ............................................................................9

Installation Step - 3 ..........................................................................10

Installation Step - 4 ..........................................................................11

Installation Step - 5 ..........................................................................12

Installation Step - 6 ..........................................................................13

Installation Step - 7 ..........................................................................14

Installation Step - 8 ..........................................................................15

Installation Step - 9 ..........................................................................16

Installation Step - 10 ........................................................................17

Installation Step - 11 ........................................................................18

Finished ............................................................................................14

TRANSIT PRODUCT & 

COMPONENT LINKS

Rooftop Deck: Base Perimeter Rack

Rooftop Deck: Plank Kit

Rooftop Deck: Deck Board Kit

Rooftop Deck: Filler Panel Kit

Rooftop Deck: Side Ladder (coming soon)

Summary of Contents for Rooftop Deck

Page 1: ...ki rack pretty much whatever you can think of the Rooftop Deck can handle it Created in Fort Collins Colorado the Van Cafe Rooftop Deck is the product of years of manufacturing expertise Here at Van C...

Page 2: ...n Step 3 10 Installation Step 4 11 Installation Step 5 12 Installation Step 6 13 Installation Step 7 14 Installation Step 8 15 Installation Step 9 16 Installation Step 10 17 Installation Step 11 18 Fi...

Page 3: ...RDWARE BAG HARDWARE BAG M8 X 30mm socket Head Screw Quantities are per riser pair Number of Risers depends on length of van 130 Wheelbase gets 3x sets 148 Wheelbase gets 4x sets M6 x 16mm socket Head...

Page 4: ...questions Email support vancafe com UNBOXING AND REQUIRED TOOLS transit RISER KIT CONTENTS 2x transit Riser 003679 Quantities are per riser pair Number of Risers depends on length of van 130 Wheelbase...

Page 5: ...ROOFTOP DECK TRANSIT page 5 Installation questions Email support vancafe com 6MM ALLEN WRENCH 5MM ALLEN WRENCH UNBOXING AND REQUIRED TOOLS REQUIRED TOOLS RUBBER MALLET 10MM WRENCH TAPE MEASURE...

Page 6: ...ROOFTOP DECK TRANSIT page 6 Installation questions Email support vancafe com TRANSIT VAN FITMENT THIS ROOFTOP DECK IS DESIGNED FOR 2015 2022 FORD TRANSITS...

Page 7: ...ded inserts in your Transit roof Follow the diagram to make sure you remove the correct plugs for your rack setup Remove plugs circled in green Use a razorblade to carefully cut around the perimeter o...

Page 8: ...CK TRANSIT page 8 Installation questions Email support vancafe com INSTALLATION STEP Some of the threaded inserts might be off center from the hole in the roof and may need to be ground out with a die...

Page 9: ...TRANSIT page 9 Installation questions Email support vancafe com INSTALLATION STEP Apply roof pads on to bottom of Transit risers Screw washer with black pad on M8 screw Place drop of Loctite on end o...

Page 10: ...Transit riser over the hole in your roof Using a 6mm allen wrench screw M8 with Loctite into the hole Leave loose until all extruded aluminum is installed on side rails Because these vans aren t perfe...

Page 11: ...STALLATION STEP Put a drop of Loctite on the end of each M6 socket head screw Thread the M6 screw in one end of the 8in T nut Slide it in slotted side of the riser Screw the other M6 in through bottom...

Page 12: ...12 Installation questions Email support vancafe com INSTALLATION STEP Continue installing the risers down both sides of the van Leave loose until all extruded aluminum is installed on side rails Follo...

Page 13: ...ies 8in T nuts should easily slide through the bottom channel in extruded aluminum Extruded aluminum track seams should land in the middle of riser assemblies 53 7 8 53 7 8 53 7 8 40 1 8 71 7 16 40 1...

Page 14: ...4 Installation questions Email support vancafe com INSTALLATION STEP Move onto the middle and rear if equipped sections Leave loose until all extruded aluminum is installed on side rails and the front...

Page 15: ...ont edge of section C 7 past edge of front riser assembly With front section positioned tighten down the M6 screws in the front riser with a 5mm allen wrench Leave risers loose until all extruded alum...

Page 16: ...lternate between the front and rear M6 in the riser T nut this will help keep the seams nice and tight Seams between the sections should be barely visible Repeat on the other side of the van Still lea...

Page 17: ...fe com INSTALLATION STEP Following the instructions for the corner kit assemble the corners and install on front and rear sections of extruded aluminum track All Transit wheelbases use the F 53 7 8 se...

Page 18: ...the corner bracket together With the corners and front and rear sections installed sight down the rails to make sure it s all straight Move around the van and tighten all the risers down There s enou...

Page 19: ...DECK TRANSIT page 19 Installation questions Email support vancafe com FINISHED That s it you re all done Now it s time to fill your Rooftop Deck up with all the cool stuff Planks Deck Boards Filler Pa...

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