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PRINTED IN THE U.S.A.

PAGE 1

JULY 2005

REV.  A

P/N 32-0225

INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS

AIR-COOLED AFTERCOOLER

FOR COMPRESSED AIR SYSTEMS

MODELS

 AC-50 

thru

 AC-130

(

ALL VOLTAGES)

WARNING

BEFORE STARTING INSTALLATION OR MAINTENANCE PROCEDURES, TURN OFF ELECTRICAL POWER AND COMPLETELY
DEPRESSURIZE THE UNIT.  FAILURE TO HEED THIS WARNING MAY RESULT IN SERIOUS PERSONAL INJURY AND/OR DAMAGE TO
THE UNIT.

NEVER REMOVE, REPAIR, OR REPLACE ANY ITEM ON THIS UNIT WHILE IT IS UNDER PRESSURE.

WHEN INSTALLING THIS UNIT, ALWAYS COMPLY WITH THE NATIONAL ELECTRICAL CODE AND ALL OTHER APPLICABLE FEDERAL,
STATE AND LOCAL CODES.

NEVER OPERATE THIS AFTERCOOLER IF THERE IS A LEAK IN THE CORE.  IMMEDIATELY TAKE THE UNIT OUT OF SERVICE AND FIX
OR REPLACE THE CORE.

NEVER OPERATE THE AFTERCOOLER ABOVE THE MAXIMUM RATED OPERATING CONDITIONS, AS OUTLINED IN SECTION 3.1.

NEVER REMOVE THE FAN GUARD WHILE THE AFTERCOOLER IS OPERATING.  CONTACT WITH THE ROTATING FAN BLADE(S) MAY
RESULT IN SERIOUS PERSONAL INJURY.

DURING NORMAL OPERATION, THE INLET PIPING MAY REACH TEMPERATURES OF 150

o

F TO 400

o

F.  CONTACT WITH THE PIPING MAY

RESULT IN SERIOUS PERSONAL INJURY.

1.1 HANDLING THE AFTERCOOLER

CAUTION

NEVER LIFT THE AFTERCOOLER BY THE CORE OR INLET
AND OUTLET.

WHEN MOVING OR LIFTING THE UNIT,  PROTECT THE
CORE FROM ACCIDENTAL DAMAGE.

Take extreme care when unpacking, moving or installing.  The core is
exposed.  Damage to the core or fins may render the unit inoperable.

HANDLING INSTRUCTIONS

SECTION 1

1.2 EQUIPMENT CHECK

Inspect the aftercooler for any damage that may have occured
during shipment.  Inspect all items shipped with the unit.

IF THE UNIT HAS BEEN DAMAGED DURING SHIPMENT:

(1) Notify carrier immediately

(2) DO NOT operate the unit before consulting factory

Summary of Contents for AC-50

Page 1: ...E AFTERCOOLER ABOVE THE MAXIMUM RATED OPERATING CONDITIONS AS OUTLINED IN SECTION 3 1 NEVER REMOVE THE FAN GUARD WHILE THE AFTERCOOLER IS OPERATING CONTACT WITH THE ROTATING FAN BLADE S MAY RESULT IN...

Page 2: ...essures 80 to 125 PSIG Approach Temperature The number of degrees above the temperature of the cooling medium in this case ambient air to which the aftercooler reduces the compressed air A higher appr...

Page 3: ...43 50 43 50 43 50 47 63 51 68 B 46 50 46 50 46 50 46 50 46 50 46 50 46 50 49 50 55 50 C 50 50 50 50 50 50 50 50 50 50 50 50 50 50 53 50 59 50 M 2 17 2 17 2 17 2 17 2 17 2 17 2 79 2 85 2 83 L 18 29 18...

Page 4: ...the aftercooler Supports should be installed close to the inlet and outlet manifolds Use either overhead or stiff leg type supports 4 5 FREEZE PROTECTION If the aftercooler is to be installed in a loc...

Page 5: ...UPPLY AND DISCONNECT Install a properly sized fused disconnect before the aftercooler Make the necessary wire connections and re install the junction box cover 2 INTERLOCKED WITH COMPRESSOR MOTOR STAR...

Page 6: ...PAGE 6 PRINTED IN THE U S A 5 3 REPAIRING LEAKS INSTALLATION SECTION 4 FIGURE 5 WIRING DIAGRAM...

Page 7: ...NCEINSTRUCTIONS WARNING BEFORE STARTING INSTALLATION OR MAINTENANCE PROCEDURES TURN OFF ELECTRICAL POWER AND COMPLETELY DEPRESSURIZE THE UNIT FAILURE TO HEED THIS WARNING MAY RESULT IN SERIOUS PERSONA...

Page 8: ...IGENCE OR STRICT LIABILITY OF BUYER NOT WITHSTANDING THE PROVISIONS OF ANY WORKER COMPENSATION OR SIMILAR STATUTE V SERVICE OPERATING PROCEDURE WARNINGS Should Buyer request start up supervision by Se...

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