Van Air Systems 83-0762 Installation, Operation & Maintenance Instructions Manual Download Page 11

BEFORE INSTALLATION

T775A/B/M SERIES 2000 CONTROLLER 

3

62-0254–03

BEFORE INSTALLATION

Review the “Specifications” on page 35 before 
installing the controller.

When Installing This Product

1.

Read these instructions carefully. Failure to follow 
them could damage the product or cause a hazard-
ous condition.

2.

Check ratings given in instructions and on the prod-
uct to ensure the product is suitable for your appli-
cation.

3.

Installer must be a trained, experienced service 
technician.

4.

After installation is complete, check out product 
operation as provided in these instructions.

INSTALLATION AND SETUP

The following installation procedures are typically 
performed in the order listed:

1.

Mounting — see “Mounting” below.

2.

Wiring — see “Wiring” on this page.

3.

Checkout — see page 10.

4.

Programming — see page 13.

5.

Scheduling (optional) — see page 30.

Additional topics are:

Temperature sensor calibration begins on page 10.

Interface overview begins on page 11.

Setup (for advanced options) begins on page 17.

Summary menu begins on page 34.

Troubleshooting begins on page 34.

MOUNTING

This section describes the mounting procedures for the 
controller and temperature sensor(s).

Controller Mounting

IMPORTANT

Avoid mounting in areas where acid fumes or 
other deteriorating vapors can attack the metal 
parts of the controller circuit board, or in areas 
where escaping gas or other explosive vapors 
are present.

IMPORTANT

The controller must be mounted in a position that 
allows clearance for wiring, servicing, and 
removal.

Use a screwdriver to pry out only the knockouts that you 
will use. 

If mounting on DIN rail, be sure to remove the knockouts 
before mounting. See “Controller Wiring” on page 5 and 
Fig. 7 on page 6 for recommended knockout usage and 
locations. If you do not use an opened knockout be sure 
to cover it.

Mount the controller on any convenient interior location 
using the four mounting holes provided on the back of the 
enclosure using #6 or #8 screws (screws are not provided 
and must be obtained separately). Use controller 
dimensions in Fig. 1 on page 2 as a guide.

The controller may be mounted in any orientation. 
However, mounting in the orientation shown in Fig. 1 
permits proper viewing of the LCD display and use of the 
keypad.

NEMA 4 Enclosure Mounting

For models with NEMA 4 enclosures, ensure that 
waterproof wire/conduit fittings are used at the knockouts 
for all wiring attachments. See Fig. 7 on page 6 for 
knockout locations.

IMPORTANT

For NEMA 4 enclosures, be sure to cover and 
seal all unused open knockouts.

Temperature Sensor(s) Mounting and 
Location

Temperature sensors may be located up to 1,000 feet 
(304 m) from the T775A/B/M controller. See Table 3 on 
page 10 for calibration guidelines.

The sensors may be mounted on a wall or panel for 
sensing space temperature, strapped to a pipe or inserted 
in an immersion well (see Fig. 2) for hot or cold water 
sensing, or taped to a standard cap or bulb holder for duct 
air sensing. To prevent moisture or condensation entering 
the sensor through the lead wire holes, mount the sensor 
with the lead wires exiting the bottom of the sensor.

NOTES:

1.

The included sensor is not designed for very 
wet applications. For immersion applications, 
an immersion well is used.

2.

Heat conductive compound must be used in 
immersion wells. 

3.

See “Temperature Sensors” on page 2 for this 
type of installation.

Fig. 2. Sensor inserted in immersion well.

NOTE:

Multiple sensors may be parallel-series wired to 
sense average temperatures in large spaces. 
See Fig. 3 on page 4.

WIRING

All wiring must comply with applicable electrical codes 
and ordinances, or as specified on installation wiring 
diagrams. Controller wiring is terminated to the screw 
terminal blocks located inside the device.

The remainder of this section describes the temperature 
sensor wiring and the T775A/B/M controller wiring.

SENSOR

PLACED

IN WELL

IMMERSION

WELL

1/2 NPT

USE HEAT

CONDUCTIVE

COMPOUND

M24470

Summary of Contents for 83-0762

Page 1: ...ire nuts yellow 12 3 8 90 Degree elbow connector 13 Temperature sensor 14 Heat conductive compound 1 3 ADDITIONAL ITEMS REQ D not supplied Wire Pipe sealant Models AC 50 AC 60 One 1 1 NPT tee One 1 1...

Page 2: ...he separator Use pipe sealant on all threaded pipe connections AC 50 AC 60 Models only Install a 1 NPT close nipple into the tee fitting Attach a 1 x 1 2 NPT reducer to the nipple AC 70 thru AC 130 Mo...

Page 3: ...THE CONDUIT AND COVER Install the straight conduit connector on the junction box cover The cover with the connector will be used to replace the cover shipped on the aftercooler Remove the rubber plug...

Page 4: ...PAGE 4 SECTION 2 INSTALLATION FIGURE 2 E AC 50 2 thru AC 110 2 WIRING DIAGRAM FIGURE 2 F AC 50 3 thru AC 110 3 WIRING DIAGRAM...

Page 5: ...PAGE 5 SECTION 2 INSTALLATION FIGURE 2 G AC 120 2 AC 130 2 WIRING DIAGRAM FIGURE 2 H AC 120 3 AC 130 3 WIRING DIAGRAM...

Page 6: ...The factory settings for the controller are as follows RELAY 1 RELAY 2 SET POINT 35 F 35 F DIFFERENTIAL 5 F 5 F MODE COOLING COOLING Turn on the main power to the FP 3 control If the settings have be...

Page 7: ...TEMPERATURE OUT OF RANGE The temperature display blinks when the sensed temperature is outside of the display range below 60 F 51 C or above 270 F 132 C The displayed value remains at the display limi...

Page 8: ...YOUR VAN AIR REPRESENTATIVE IS NAME COMPANY ADDRESS CITY STATE ZIP PHONE FAX ATTACH BUSINESS CARD HERE 2950 Mechanic Street Lake City PA 16423 USA Phone 800 840 9906 Fax 814 774 3482 www vanairsystem...

Page 9: ...ck option Description Replaces SPDT Relay Outputs Analog Mod Outputsb b The modulating analog outputs are 4 20 mA 0 10 Vdc 2 10 Vdc or Series 90 selectable Floating Outputsc c Each floating output eli...

Page 10: ...ng sensor with wiring box C7046D1008 8 inch duct probe with mounting flange C7100D1001 12 inch fast response duct averaging sensor with flange C7130B1009 Room mount sensor Accessories 107324A Bulb Hol...

Page 11: ...ion using the four mounting holes provided on the back of the enclosure using 6 or 8 screws screws are not provided and must be obtained separately Use controller dimensions in Fig 1 on page 2 as a gu...

Page 12: ...d use shielded cable NOTE Each T775 controller must be wired to its own sensor s However a benefit of the T775 controller s accuracy is that there is no more than a 2 F differential between any two T7...

Page 13: ...e used only for sensor and low voltage wiring Knockouts C D and E can be used to gain access to the load relay output terminals and 120 240 Vac power wiring Controller Wiring Method Wire the sensors a...

Page 14: ...NO NC C NO NC C NC NO C NC NO T T T T B R W B R W SENSOR A SENSOR B MOD 2 MOD 1 KNOCKOUT A DIGITAL INPUT POWER 120 240 VAC OUTPUT RELAY 2 KNOCKOUT D POWER 24 VAC OUTPUT RELAY 1 KNOCKOUT C KNOCKOUT E...

Page 15: ...COM NO COM NO SENSOR A C NO NC C NO NC T T COM LOAD 2 LOAD 1 NO COM NO COM 120V M24477A 1 1 FOR 240 VAC LOAD CONNECT TO 240 TERMINAL C 120 COM 240 POWER SUPPLY L1 HOT L2 SENSOR A 1 FOR 240 VAC LOAD C...

Page 16: ...0 mA MODULATING INPUT T1 T2 C R POWER OUTPUT USE SEPARATE TRANSFORMER FOR T775R WHEN USING 24 VAC 1 HONEYWELL MODUTROL MOTOR WITH VOLTAGE CONTROL INPUT 1 F M24483 MODULATING OUTPUT TERMINAL MOD 1 B R...

Page 17: ...IF COMMON TRANSFORMER IS USED ALL MOTORS MUST BE IN PHASE CONNECT THE SAME TRANSFORMER LEAD TO T1 ON EACH MOTOR CONNECT THE OTHER TRANSFORMER LEAD TO T2 ON EACH MOTOR USE TEMPERATURE CONTROLLER SUCH...

Page 18: ...ion value in the table exceeds the controller s calibration limits of 10 F 6 C you must use a heavier gauge wire For example with a wire run of 1 000 feet you must use 20 AWG wire or heavier in order...

Page 19: ...nd forward X through the Program and Setup menus Up and Down Arrow Buttons S and T Use these buttons to move your selection up and down through a menu or list When the desired item is highlighted you...

Page 20: ...he menus use the Left arrow button W to scroll backward through the menus Right arrow button X to select the highlighted menu item and display its content Up and Down arrow buttons S and T to scroll u...

Page 21: ...ribes the relationship between setpoint and differential for heating and cooling These settings are programmed for each output relay Heating Mode Setpoint and Differential In heating mode the differen...

Page 22: ...NU button select PROGRAM then select RELAY 1 or MOD 1 to view the parameters Fig 27 shows RELAY 1 NOTE For MOD 1 and 2 THROT RNG replaces DIFFRNTL NOTE The Setback parameter displays only if schedul i...

Page 23: ...elay energizes The Throttling Range brackets the setpoint setting e g if the setpoint is 72 F and the throttling range is 10 F then the effective throttling temperature range is 67 F to 77 F This appl...

Page 24: ...ecrease the desired setpoint temperature Default 60 F 16 C Range 40 F to 248 F 40 C to 120 C 3 Press the X button to accept the value and display the menu 1 2 6 Program Next Output Mod or Relay For th...

Page 25: ...s Right arrow button X to select the highlighted menu item and display its content Up and Down arrow buttons S and T to scroll up and down through a list of items or to increase or decrease the value...

Page 26: ...Use the S and T buttons to increase decrease the desired calibration degrees Default 0 0 Range 10 F 6 C 4 Press the X button to accept the value and return to the Sensor A selections Fig 39 Setup Sens...

Page 27: ...ture limit the LIMIT item displays on the Sensor B menu 1 From the Sensors menu use the T button to high light SENSOR B 2 Press the X button to display the Sensor B menu 2 2 3 1 CALIBRATE Setting the...

Page 28: ...tinue with 2 3 Setting up the Outputs on page 21 Fig 43 Setup Sensors Sensor B Hi Low Limit showing Hi Limit 2 2 4 1 HI LIMIT or LOW LIMIT Sensor B only Fig 43 shows the Hi Limit Heat mode but the pro...

Page 29: ...menu NOTE The menus e g the Outputs menu shown here can display only those relays that are defined in Setup see page 24 For example if you config ure only two relays then only two relays display on th...

Page 30: ...econds 4 Press the X button to accept the seconds and return to the Mod menu NOTES 1 The Integral time is factory set for 400 seconds This is a good middle range and should satisfy many applications T...

Page 31: ...is set to Yes see page 24 1 From the Mod menu use the S and T buttons to highlight SCHEDULE 2 Use the S and T buttons to highlight YES or NO Default YES 3 Press the X button to accept the selection an...

Page 32: ...use the Sand T buttons to highlight OPTIONS 2 Press the X button to display the Options menu Fig 55 Setup Outputs Options Schedule 2 3 3 1 USE SCHED 1 Press the X button to display the schedule selec...

Page 33: ...SETBACK or IGNORE Default DISABLE 3 Press the X button to accept the value and display the SHOW RT option When the digital input DI closes all outputs follow the DI option value Disable Setback or Ign...

Page 34: ...Relay Type 2 3 4 1 TYPE standard or floating The Floating option is only available on the T775B2016 T775B2024 T775B2032 and T775B2040 models For these models this selection displays only for Relay 1 a...

Page 35: ...RAL option The actuator run time is defined as the time needed to move the actuator from the fully closed to fully open position and visa versa Fig 64 Setup Outputs Floating Relay Integral 2 3 4 1 1 2...

Page 36: ...the X button to accept the value and return to the Relay menu An individual output can be selected to be controlled or not controlled by the schedule If NO is selected the Setback selection does not...

Page 37: ...he selected relay set up and return to the Outputs menu To setup the next relay output go to 2 3 4 Setting up the Relays on page 26 If you are finished setting up the relay outputs press the HOME butt...

Page 38: ...me screen 2 If you press the MENU button you exit Scheduling mode and return to the menu To create or change a schedule you use the Left arrow button W to scroll backward through the Schedule menus Ri...

Page 39: ...e S and T buttons to highlight SET DATE 2 Press the X button to display the current system date setting 3 Use the X button to cycle between the month day and year values 4 Use the S and T buttons to i...

Page 40: ...1 E1 SETPT setpoint for event 1 The following figures show the MON FRI menu but the menu selections are the same for any time period Fig 75 Schedule Event 1 Setpoint 3 3 1 E1 SETPT setpoint for event...

Page 41: ...lished the same way as the first event See 3 3 1 E1 SETPT setpoint for event 1 on page 32 above 3 3 4 E2 TIME time for event 2 Creating the time for event 2 is accomplished the same way as the first e...

Page 42: ...gnostic status as described below Error Message There is a two character error code that displays in response to controller software problems EE EEPROM Failure The values read back from the EEPROM are...

Page 43: ...l device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in residential installations This equipment generates uses and can...

Page 44: ...tions Honeywell International Inc Honeywell Limited Honeywell Limit e 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Tra...

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