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IOM-5400

ATEX 94/9/EC: 

Explosive Atmospheres and Cashco Inc. Regulators

These valves satisfy the safety conditions according to EN 13463-1 and EN 13463-5 for equipment group IIG 2 c.

Caution: Because the actual maximum temperature depends not on the equipment itself, but upon the fluid temperature, a 
single temperature class or temperature cannot be marked by the manufacturer.

Specific Precaution to Installer: Electrical grounding of valve must occur to minimize risk of effective electrical discharges.

Specific Precaution to Installer:   Atmosphere vent holes should be plugged to further minimize the risk of explosion.

Specific Precaution to Maintenance: The Valve Body/ Housing must be regularly cleaned to prevent buildup of dust deposits.

Specific Precaution to Maintenance: Conduct periodic Continuity Check between Valve Body/ Housing and Tank to minimize 
risk of electrical discharges.

Attention: When repairing or altering explosion-protected equipment, national regulations must be adhered to. For maintenance 
and repairs involving parts, use only manufacturer's original parts.

ATEX requires that all components and equipment be evaluated. Cashco pressure regulators are considered components. 
Based on the ATEX Directive, Cashco considers the location where the pressure regulators are installed to be classified 
Equipment-group II, Category 3 because flammable gases would only be present for a short period of time in the event of a leak. 
It is possible that the location could be classified Equipment-group II, Category 2 if a leak is likely to occur. Please note that the 
system owner, not Cashco, is responsible for determining the classification of a particular installation.

Product Assessment

Cashco performed a conformity assessment and risk analysis of its pressure regulator and control valve models and their 
common options, with respect to the Essential Health and Safety Requirements in Annex II of the ATEX directive. The details 
of the assessment in terms of the individual Essential Health and Safety Requirements, are listed in Table 1. Table 2 lists all of 
the models and options that were evaluated and along with their evaluation.
Models and options not listed in Table 2 should be assumed to not have been evaluated and therefore should not be selected 
for use in a potentially explosive environment until they have been evaluated.
Standard default options for each listed model were evaluated even if they were not explicitly listed as a separate option in the 
table. Not all options listed in the tables are available to all models listed in the tables. Individual TB’s must be referenced for 
actual options.
When specifying a regulator that is to be used in a potentially explosive environment one must review the evaluations in Table 1 
and 2 for the specific model and each and every option that is being specified, in order to determine the complete assessment 
for the unit.
A summary of the models and options found to have an impact on ATEX assessment due to potential ignition sources or other 
concerns from the ATEX Essential Health and Safety Requirements, are listed below.

1. 

The plastic knob used as standard on some models, (P1, P2, P3, P4, P5, P7, 3381, 4381, 1171, and 2171) is a 
potential ignition source due to static electricity. To demonstrate otherwise, the knob must be tested to determine 
if a transferred charge is below the acceptable values in IEC 60079-0 Section 26.14 (See items 25, 27, and 28 in 
Appendix A). Until the plastic knob has been shown to be acceptable, then either the metal knob option, or a preset 
outlet pressure option is required to eliminate this ignition source (See items 45 and 64 in Tables).

2. 

The pressure gauges offered as options on a few of the regulator models (DA’s, P1-7, D, 764, 521), use a plastic 
polycarbonate window that is a potential ignition source due to static electricity. To demonstrate that the gauges are 
not a potential source of ignition, the gauges would need to be tested to determine if a transferred charge is below 
the acceptable values in IEC 60079-0 Section 26.14 or the pressure gauge supplier must provide documentation 

NOTICE

Only for Product Codes wherein hazard 
category ATEX has been selected.

Summary of Contents for 5400 Pilot Operated

Page 1: ...d on line or in a maintenance shop See Section IX for setting and testing procedures This manual is intended to provide recommended procedures and practices for installation operation and maintenance...

Page 2: ...ke a weight loaded valve under this condition with a lower set point Consult the factory for any questions related to this over pressure condition The 1 2 OD SST pilot valve sensing line must be kept...

Page 3: ...ice See Table 1 for gasket dimensions Table 1 Body Flange Gasket Dimensions CS SST 150 ASME RF O D I D B C Hole Qty 2 4 12 2 38 3 5 38 3 50 4 6 88 4 50 6 8 75 6 62 8 11 00 8 62 10 13 38 10 80 12 16 12...

Page 4: ...w 28 CCW and remove 5 Remove diaphragm case nuts 19 washers 25 and cap screws 26 Grasp spring bonnet 23 and lift up until diaphragm case 22 clears top of spring button 21 Set assembly aside 6 Lift ran...

Page 5: ...tubing 127 to fittings 125 126 12 Grasp spindle stud 18 and lift upwards to extract the spindle assembly 06 from the body 01 Remove seal diaphragm 08 from spindle With a pick type tool lift out seat o...

Page 6: ...If the vent valve must be removed from the tank for any reason make sure that all pressure has been re leased before the flange fasteners are loosened Refer to your company procedures before venting...

Page 7: ...g top surface of the diaphragm 106 n Install the diaphragm retainer plate 107 and lock nut 108 secure nut tight o Remove pallet 105 assembly from vise To Remove Seat Ring NOTE If vent has integral or...

Page 8: ...IT for FIELD REPAIR Contact your local Cashco Inc Sales Repre sentative with the Serial Number and Product code Identifythepartsandthequantityrequired to repair the unit from the BOM sheet that was pr...

Page 9: ...ockwise rotation of blowdown screw provides modulating ac tion and minimum zero blowdown Reseat pressure is the same as set pressure NOTE The blowdown needle is located in a pressure containing chambe...

Page 10: ...ense 17 Lower Spring Guide 18 Spindle Stud 19 Hex Nut 20 Range Spring 21 Spring Button 22 Upper Diaphragm Case 23 Spring Bonnet 24 Exhaust Screen 25 Flat Washer Diaphragm Case 26 Hex Cap Screw Diaphra...

Page 11: ...Pallet 121 Jack Screw 106 Diaphragm 122 Jam Nut 107 Diaphragm Retainer 123 Jack Nut 108 Lock Nut 124 Pilot Mounting Nipple 109 Pressure Pallet Guide 125 Sense Tube Connector 1 110 Bug Screen 126 Sens...

Page 12: ...M 5400 OPTION 4 Rotometer to Purge Pilot Sense Line Note Nipple Length Increases with Line Size SEE ITEM NO DESCRIPTION LIST on page 14 OPTION 1 Remote Sense OPTION 2 Manual Blow Down OPTION 3 Check V...

Page 13: ...13 IOM 5400 OPTION 5 Atex OPTION 6 Air Assist SEE ITEM NO DESCRIPTION LIST on page 14 Note Atex Parts not Applicable for Spring Packs...

Page 14: ...Air Assist 204 Check Valve 215 Nipple Air Assist 205 MNPT Tee Field Test Connection 216 Filter Regulator Air Assist 206 Push Lock Air Fitting Field Test 217 Hex Red Bushing Gauge Air Assist 207 Nipple...

Page 15: ...t torque Check flange gap around circumference for uniformity If the gap is not reasonably uniform make the appropriate adjustments by selective tightening before proceeding Round 2 Tighten to 50 to 7...

Page 16: ...sed face steel flange Refer to Gasket Dimension Table Ensure that the gasket material is suitable for the service Make sure that the gasket is compressed evenly and the flanges are not distorted Utili...

Page 17: ...ual Essential Health and Safety Requirements are listed in Table 1 Table 2 lists all of the models and options that were evaluated and along with their evaluation Models and options not listed in Tabl...

Page 18: ...low the same requirements for the piping system Also see item 30 in Table 1 2 The system designer and users must take precautions to prevent rapid system pressurization which may raise surface tempera...

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