Valustar CM 624 R Operating Manual Download Page 17

13

A.

No voltage at hoist – main line or branch circuit switch open; branch line fuse
blown or circuit breaker tripped.

B.

Phase failure (single-phasing, three-phase unit only) – open circuit, grounded or
faulty connection in one line of supply system, hoist wiring, reversing contactor,
motor leads or windings.

C. Open control circuit – open or shorted winding in transformer or reversing

contactor coil; loose connection or broken wire in circuit; mechanical binding in
contactor; control station contacts not closing or opening

D. Wrong voltage or frequency.
E.

Low voltage.

F.

Brake not releasing – open or shorted coil winding; armature binding.

G. Excessive load.

A.

Close switch, replace fuse or reset breaker.

B.

Correct power supply system. Check for electrical continuity and repair or replace
defective part.

C. Check electrical continuity and repair or replace defective part.

D. Use the voltage and frequency indicated on hoist identification label.
E.

Correct low voltage condition as described on page 7.

F.

Check electrical continuity and connections. Check that correct coil has been
installed. The coil for three phase dual voltage unit operates at 230 volts when the
hoist is connected for either 230 volt or 460 volt operation. Check brake adjust-
ment (page 12).

G. Reduce load to the capacity limit of hoist as indicated on the hoist identification

label.

1.

Hook does not respond to control station.

A.

Wiring connections reversed at the control station.

B.

Failure of the motor cut-out switch to effect dynamic braking at time of reversal
(single-phase units only).

C. Phase reversal (three-phase units only).

A.

Use wiring diagram and check wiring connections.

B.

Check connections to switch. Replace damaged switch or faulty capacitor.

C. Refer to installation instructions page 7.

2.

Hook moves in wrong direction.

A.

Excessive load.

B.

Open hoisting circuit – open or shorted winding in reversing contactor coil; loose
connection or broken wire in circuit; control station contacts are not making.

C. Motor cut-out device not operating. (single-phase units only).

D. Phase failure (three-phase units only).

A.

See item 1G.

B.

Check electrical continuity and repair or replace defective part.

C. Check the switch connections and actuating bar and contact for sticking or dam-

age. Check centrifugal mechanism for loose or damaged components. Replace
defective parts.

D. See item 1B.

3.

Hook lowers but will not raise.

A.

Open lowering circuit – open or shorted winding in reversing contactor coil; loose
connections or broken wire in circuit; control station contacts not making.

B.

Motor cut-out switch not operating (single-phase units only).

A.

Check electrical continuity and repair or replace defective part.

B.

See item 3C.

4.

Hook raises but will not lower.

A.

Phase failure (three-phase units only).

A.

See item 1B.

5.

Hook lowers when hoisting control is operated.

A.

Excessive load.

B.

Low voltage.

C. Phase failure or unbalanced current in phases (three-phase units only).
D. Brake dragging.

A.

See item 1G.

B.

Correct low voltage condition as described on page 7.

C. See item 1B.
D. Check brake adjustment as described on page 12.

7.

Hoist operates sluggishly.

A.

Excessive load.

B.

Low voltage.

C

Extreme external heat.

D. Frequent starting or reversing.

E.

Phase failure or unbalanced current in the phases (three-phase units only).

F.

Brake dragging.

G. Motor cut-out device not opening start winding circuit (single-phase units only).

A.

See item 1G.

B.

Correct low voltage condition as described on page 7.

C. Above an ambient temperature of 104°F (40°C), the frequency of hoist operation

must be limited to avoid overheating the motor. Special provisions should be made
to ventilate the space or shield the hoist from radiant heat.

D  Avoid excessive inching, jogging or reversing. This type of operation drastically

shortens the motor and contactor life and causes excessive brake wear.

E.

See item 1B.

F.

Check brake adjustment as described on page 12.

G. See Item 3C.

8.

Motor overheats.

A.

Shaft not rotating.

A.

Check for damaged gears.

9.

Hook fails to stop either or both.

––– Probable Cause –––

––– Remedy–––

TROUBLE SHOOTING

A.

Brake slipping.

B.

Excessive load.

A.

Check brake adjustment as described on page 12.

B.

See item 1G.

6.

Hook does not stop promptly.

Summary of Contents for CM 624 R

Page 1: ...thoroughly familiar with all warnings instructions and recommendations in this manual Retain this manual for future reference and use Forward this manual to the hoist operator Failure to operate the e...

Page 2: ...16 656 9900 Fax 716 656 8899 NORTH CAROLINA TEAM SESCO 2225 Freedom Drive Charlotte NC 28208 704 372 4832 or 800 487 3726 Fax 704 358 1098 OHIO MAZZELLA LIFTING TECHNOLOGIES 21000 Aerospace Parkway Cl...

Page 3: ...hook or to the hook latch 15 NOT apply the load unless load chain is properly seated in the chain wheel s or sprocket s 16 NOT apply load if bearing prevents equal loading on all load supporting chai...

Page 4: ...gently Do not jerk it DO NOT PULL AT AN ANGLE BE SURE HOIST AND LOAD ARE IN A STRAIGHT LINE 4 LIFT PROPERLY Do not lift co workers with a hoist Make sure everyone is clear of the load when you lift Do...

Page 5: ...Electrical Connections 6 Three Phase Hoists 7 Checking for Adequate Voltage at Hoists 7 Checking for Twist in Load Chain 8 OPERATING INSTRUCTIONS General 8 Hoist 8 Hoist with Low Headroom Trolley 9 H...

Page 6: ...or design if in our opinion such changes will improve our product Abuse repair by an unauthorized person or use of non CM replace ment parts voids the guarantee and could lead to dangerous operation...

Page 7: ...oom or Motor Driven Trolley see Figure 3 It must be ordered separately with the hoist model and trolley type specified Figure 3 Rigid Lug Suspension Chain Container This accessory is used to hold the...

Page 8: ...R 1 Suspend the hoist from an adequate support 2 The hoist is shipped with the dead end of the load chain temporarily positioned a few links from the end by a plas tic tie 1 as shown in Figure 6 Do no...

Page 9: ...5 Figure 6 Load Chain Attachment...

Page 10: ...endations are not followed trolley may fall from beam TO AVOID INJURY Measure the actual beam flange on which the trolley is to operate and use Table 2 to determine the arrangement of the spacer washe...

Page 11: ...power cord must be as indicated in the table below NOMINAL MINIMUM MINIMUM POWER RUNNING STARTING SUPPLY VOLTAGE VOLTAGE 115 1 60 104 98 230 3 60 198 460 3 60 396 Signs of Inadequate Electrical Power...

Page 12: ...udes dumbwaiter installation refer to limitations dis cussed in Safety Precautions on Page ii containers that are loaded in mid air etc Also if the hoist is used at unusual extremes of ambient tempera...

Page 13: ...latch and or hook tip can result in loss of load TO AVOID INJURY Do not allow the load to bear against the hook latch and or hook tip Apply load to hook bowl or saddle only 11 Take up a slack load cha...

Page 14: ...check the upper suspension adapter making sure it is fully seat ed in the hoist frame and retighten the screws to the recommended seating torque see page 4 If a condition of loose screws persists repl...

Page 15: ...sive wear In particular observe the bearing surface between links and if any of these conditions exist the load chain must be replaced Chain should be gaged throughout its entire length and replaced i...

Page 16: ...hazardous materials that mandate specific handling and disposal procedures TO AVOID CONTACT AND CONTAMINATION Handle and dispose of lubricants only as directed in applica ble material safety data shee...

Page 17: ...or cut out device not operating single phase units only D Phase failure three phase units only A See item 1G B Check electrical continuity and repair or replace defective part C Check the switch conne...

Page 18: ...0 1 4 4 6 5 TO 8 START 4 9 T1 to T2 4 3 T3 to T4 4 3 WB WE 230 460 1 4 1 4 70 1 to 4 14 8 3 60 2 to 5 14 8 3 to 6 14 8 7 to 8 29 5 7 to 9 29 5 8 to 9 29 5 WF WH 115 1 60 1 2 7 2 5 to 8 START 3 7 T1 to...

Page 19: ...presentative Consult diagram in Hoist or furnished with unit SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT SINGLE PHASE TYPE T CONTACTOR 110 120 VOLT THREE PHASE 230 460 3 60 220 380 415 3 50 MODELS WB W...

Page 20: ...he mech anism onto the shaft until it sets against the spacer To prevent damaging the mechanism and or spacer the force applied to the press on tool press the mechanism onto the shaft should not excee...

Page 21: ...The coupling link should be a flat link and the first link of the new chain should be an upstanding link Be sure the welds on the upstanding links are away from the liftwheel 5 Re energize power suppl...

Page 22: ...roduce flying particles TO AVOID INJURY Wear eye protection Provide a shield over chain to prevent flying particles Protector permits lifting a load in excess of 200 of rated load it should be replace...

Page 23: ...Bearing Outboard 1 1 82009 88437 624 118 Bearing Retainer Screw and Washers 1 2 C307 C308 624 119 Back Frame Attaching Screw and Lockwasher 3 2 Order 982699 Screw and 940802 Lockwasher Order 987322 S...

Page 24: ...4 162 Hook Block Screws Lockwasher and Nuts 3 each 1 1 C327 C327 C347 624 163 Loose End Chain 1 1 85832 3 Links 85832 8 Links 624 164 Loose End Block 1 1 24015 24016 624 165 Loose End Pin and Load Cha...

Page 25: ...0 460 3 60 Units Order 1 Each 24111 24112 and 24113 For 115 1 60 Units Order 1 51847 1 51858 1 51861 and Jumpers 3 27599 1 24300 1 24301 1 24302 1 24303 For 230 460 3 60 Units Order 1 each 20331 624 2...

Page 26: ...e Heavy Cup Grease obtain locally These oils are not furnished by CM in packaged quantities When ordering lubricants specify the type of lubricant part number and packaged quantity required MODELS AND...

Page 27: ...24 23 Figure 17 Valustar Electric Chain Hoist Exploded View...

Page 28: ...35043 624 410 Vertical Load Bar Pin Special Alloy Steel Pin 2 11 16 long 1 1 35371 2 7 8 long 1 1 35413 3 3 4 long 1 1 35400 624 411 Vertical Load Bar Pin Screw 1 2 long 1 1 982383 1 1 4 long 1 1 982...

Page 29: ...sused following Seller s delivery to car rier 2 not maintained inspected or used in compliance with applicable law and Seller s written instructions and recommenda tions or 3 installed repaired altere...

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