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12.10 To remove the shut-off valve assembly. 

1.

Remove the ‘T’ piece as in section 12.9.

2.

Detach the thermocouple and loosen the interrupter block from the valve, once

loosened it will be possible to remove the thermocouple leads. Pull the tags and not
the leads as this can cause damage. Remove the interrupter block.

3.

Detach the pilot pipe from the valve.

4.

Remove and fit the brass nut from the top of the removed valve onto the

replacement.

5

. Refit in the reverse order. If replacing the shut-off valve, remove the locking nut

from the top of the valve and fit it to the replacement valve.

When refitting the thermocouple and interrupter block, make sure that the microswitch
wires are properly secured to give a good electrical contact. 

12.11 To grease the gas flow rate controller.

1. 

Remove the fascia as in section 12.2. 

2. 

Disconnect the slider control by removing the knurled screw from the connector

arm.

3.

Remove the nut and washer securing the control pivot bracket to the controller at

the front. Support the pivot bracket while removing the nut to prevent possible
damage to the microswitch.

4.

Remove the hexagonal bolt securing the control pivot bracket to the controller at

the rear.

5. 

Remove the control pivot bracket.

6.

Remove the hexagonal nut securing the controller to the mounting bracket. 

7

. Loosen the brass nut that holds the shut-off valve to the securing bracket, rotate

the bracket forward and clear of the shut-off valve. 

8. 

Remove the two screws from the head of the tap.

9. 

Rotate the plug and pull it out of the tap.

10. 

Clean and grease the plug lightly with suitable grease. Do not apply excessive

grease. Particularly, make sure that the gas ports are not restricted by grease.

11. 

Push the plug back into the tap body. Line up the slot in the plug with the mark

previously made on the tap body.

12. 

Reassemble in the reverse order making sure that the components are correctly

engaged. Check the operation of the tap.

12.12 To remove the slider mechanism.

1. 

Remove the fascia as in section 12.2. 

2. 

Disconnect the slider control by removing the knurled screw from the connector

arm.

3. 

Unscrew and remove the two screws from the left side of the slider body.

4. 

The slider mechanism can now be removed from the fire. To do this move the

bottom of the mechanism to the right and upward, this will allow the slider button to
pass through the lower opening in the slider cover. 

Page 29

© 

GDC Group Ltd. 2011

INSTALLER GUIDE

Summary of Contents for BLACK BEAUTY 348

Page 1: ...afe place for future use We trust that this guide gives sufficient details to enable this appliance to be installed operated and maintained satisfactorily However if further information is required ou...

Page 2: ...dress The Marketing Communications Manager GDC Group Ltd Millbrook House Grange Dive Hedge End Southampton SO30 2DF Warning Any person who does any unauthorised act in relation to a copyright work may...

Page 3: ...re manufactured under a BS EN ISO 9001 quality system accepted by the British Standards Institute The Highest Standards Valor is a member of SBGI and HHIC Heating and Hot water Industry Council that w...

Page 4: ...INSTALLER GUIDE FOR OWNER GUIDE SEE PAGES 31 TO 43 GDC Group Ltd 2011 Page 4 INSTALLER GUIDE...

Page 5: ...11 5 6 Fireplace preparation 11 5 7 Fireplace clearances 12 5 8 The flue spigot 13 5 9 The hearth 13 5 10 Installation options 14 5 11 Fireplace opening size 15 5 12 The flue 16 6 PRE INSTALLATION PR...

Page 6: ...the electronic igniter unit 26 12 4 To remove the pilot unit 26 12 5 To remove the injectors 26 12 6 To remove the burner only 27 12 7 To remove the complete burner module pipes and pilot 27 12 8 To...

Page 7: ...your back straight Bend your legs and not your back Avoid twisting at the waist It is better to reposition your feet Avoid upper body top heavy bending Do not lean forward or sideways whilst handling...

Page 8: ...uel has been used for this efficiency calculation The test data from which it has been calculated has been certified by GL Industrial services 0087 The efficiency value may be used in the UK Governmen...

Page 9: ...United Kingdom the installation must also be in accordance with All the relevant parts of local regulations All relevant codes of practice The relevant parts of the current editions of the following...

Page 10: ...t building regulations Where no specific instructions are given reference should be made to the relevant British Standard Code of Practice 5 2 Ventilation Normal adventitious ventilation is usually su...

Page 11: ...chimney dampers or restrictors should be removed If removal is not possible they must be fixed in the open position 5 6 Fireplace preparation 5 6 1 The appliance can be fitted to a purpose made propr...

Page 12: ...fixings and for operating the slider control 5 7 2 Allow a minimum clearance of 95mm from the top surface of the appliance fascia to the underside of any shelf whether it is made from combustible or...

Page 13: ...hen fitted this shall extend through the closure plate for at least 38mm and have a minimum clearance of 50mm from its open end and the nearest vertical surface 5 9 The hearth The appliance must be mo...

Page 14: ...current standards The flue blocks must have a cross sectional area not less than 13 000mm2 Older editions of BS1289 required a cross sectional area of 13 000mm2 The current revision of the standard r...

Page 15: ...lied to the top surface of the metal flue box In addition the fire has been tested for use with a Rite Vent or Selkirk Flue Gas Collector Box The opening dimensions may differ from those shown below I...

Page 16: ...with combustible materials outside the chimney The flue must serve only one fireplace Proprietary terminals must comply with BS EN 1858 BS EN 1806 or BS 1289 and older versions of BS 715 Any terminal...

Page 17: ...erated between the electrode and thermocouple tip on the pilot unit If there are no sparks or incorrect tracking check the spark gap between the electrode wire and thermocouple tip See figure 8 If the...

Page 18: ...opening and hearth where applicable using a suitable heat resistant material If necessary cut the closure plate but make sure that it overlaps the fireplace opening sufficiently to allow satisfactory...

Page 19: ...no 10 wall plugs Place the fire in position and secure with four no 10 x 2in wood screws 7 3 Gas supply connection 8mm rigid tubing must be used to connect the gas supply to the appliance An olive and...

Page 20: ...he top of the slot in the restrictor bracket should touch the screw 3 Fully tighten the screw If closing the restrictor causes the fire to fail the spillage test it will have to be reopened To open th...

Page 21: ...ge monitoring system This pilot unit includes a system that will automatically shut off the gas supply if the pilot flame goes out or if there is insufficient oxygen due to spillage or poor ventilatio...

Page 22: ...alight and set at the high H setting 4 After checking turn off the appliance Remove the pressure gauge and replace the test point sealing screw Relight the appliance Turn to the high H setting and te...

Page 23: ...appliance is installed with the flue restrictor in the closed position See section 7 5 reopen the restrictor reseal the appliance and retest If smoke is still not drawn into the appliance disconnect t...

Page 24: ...short period of use Advise that any cleaning must only be carried out when the fire is off and completely cold Advise the customer that they should read the owner guide before operating the fire and a...

Page 25: ...nd spillage after servicing the appliance 12 1 To replace radiant s Always use the correct type of replacement radiant Ask for Valor part number 5132071 Single Radiant Remove the dress guard by pressi...

Page 26: ...secure the igniter unit to the mounting bracket 5 Replace in the reverse order 12 4 To remove the pilot unit 1 Remove the fascia as in section 12 2 2 Disconnect the thermocouple connection at the bot...

Page 27: ...ttery from the electronic ignition unit 4 Support the inlet T connector to avoid straining the pipework and disconnect the appliance 5 Disconnect the slider control by removing the knurled screw from...

Page 28: ...excessive strain 7 Detach the lower injector pipe from the lower injector carrier Do NOT use the PTP for support as this may cause damage 8 Detach the nut from the underside of the gas flow rate contr...

Page 29: ...xagonal bolt securing the control pivot bracket to the controller at the rear 5 Remove the control pivot bracket 6 Remove the hexagonal nut securing the controller to the mounting bracket 7 Loosen the...

Page 30: ...of the heat exchanger To do this unscrew and remove two screws 3 Unscrew and remove the two screws from the left hand side of the cover 4 Carefully lift the cover and rotate it clockwise to enable th...

Page 31: ...Page 31 GDC Group Ltd 2011 OWNER GUIDE OWNER GUIDE FOR WARRANTY AND SERVICE INFORMATION SEE PAGES 40 TO 43...

Page 32: ...sure that you benefit from the excellent performance and features it has to offer SAFETY Do have the fire installed by a competent person Gas Safe Register operative In the United Kingdom installation...

Page 33: ...discoloured when close to a heating appliance Please bear this in mind whenever you are considering redecorating Do provide a suitable guard that complies with BS 8423 for the protection of young chi...

Page 34: ...the space behind the fascia Don t use the fire without the dress guard being in position Don t attempt to clean or service the fire until it has been switched off and allowed to cool completely Don t...

Page 35: ...the centre radiants See the upper section of figure 3 Within four seconds of the pilot igniting the two centre radiants should light If no sparks are produced to light the pilot the battery may need r...

Page 36: ...off O position Both pilot and all radiants should go out While cooling the radiants may make some crackling noises This is quite normal Wait at least three minutes before attempting to relight Lightin...

Page 37: ...g The bright metal trims may be cleaned with a damp cloth and dried with a soft duster Obstinate marks can be removed from the guard and trims using soapy water Never use abrasive cleaners The radiant...

Page 38: ...top under the top lip of the radiant box then swing the bottom of the radiant over and behind the retaining bar It is important that the rear face of the radiants rest against the horizontal ribs in...

Page 39: ...the fascia locates fully into the U shaped notch of the engine back panel See figure 6 7 Secure the fascia using the two screws previously removed Regular maintenance In order to achieve and maintain...

Page 40: ...with your new fire we aim to provide a safe and high quality repair service supported by our dedicated national network of highly skilled operatives If your installer can t resolve the problem for yo...

Page 41: ...charge replacement of the complete unit providing the failure is related to a manufacturing fault that cannot be repaired or is uneconomic to repair What this warranty does not cover Repairs to fires...

Page 42: ...oup Ltd 2011 Page 42 OWNER GUIDE To be completed by Installer Installer Details Block Capitals Installer Name Gas Safe Register Number Company Name Company Address Company Telephone number Company Fax...

Page 43: ...r A label containing this information may have been placed below or can be found on the serial number label See figure 7 A LABEL CONTAINING THE SERIAL NUMBER MAY HAVE BEEN PLACED INSIDE THIS BOX SERIA...

Page 44: ...GDC Group Ltd 2011...

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