Valor 785JLN Owner'S Manual Download Page 21

Installer—READ THIS FIRST

1.  YOU NEED TO KNOW FROM THE 

HOMEOWNER   what accessories (surround, 
screen, fan/blower, etc.) will be installed with 
this 

fi

 replace;

2.  Unpack the appliance.
3.  Check that you have everything.
4.  Clean cavity, chimney, ash dump, and clean-out.
5.  Install venting pipes.
6.  Attach conversion plate to existing 

fi

 replace.

7. Remove 

window.

8.  Install electrical wiring for fan if used.
9.  Install and test fan if used.
10. Fit appliance into cavity.
11.  Connect and test gas supply.
12. Install ceramic panels and fuel bed.

13. Re

fi

 t window.

14. Reinstall the hot glass warning plate if it has been 

removed.

15. Put batteries in remote control handset and battery 

box. Connect battery box.

16. Set-up remote control.
17. Verify operation and adjust aeration settings.
18. Install the remote control handset wall holder.

19. Instruct the homeowner on the operation and 

maintenance of the 

fi

 replace.

20. Install the trims and screen.

*If installing a fan, you will need to use the remote 
control to test the fan operation. In this case, put 
batteries in the handset and the battery box and set up 
the remote control.

Only quali

fi

 ed licensed or trained personnel 

should install this appliance.

Installation Planning

Existing Fireplace Preparation

A few points must be considered before inserting the 
785 into an existing 

fi

 replace cavity. Generally, no 

modi

fi

 cations are allowed to the existing 

fi

 replace that 

will compromise the integrity of the existing 

fi

 replace. 

Components that are bolted or screwed on such as 
dampers or baf

fl

 es may be removed to accommodate 

the installation of the 785 engine. 

Cutting away 

any sheet metal parts of the existing 

fi

 replace 

to accommodate the installation of the 785 is 
prohibited

. Check with local authorities if in doubt.

Clean Fireplace and Chimney

Have the chimney swept and the 

fi

 replace cavity 

including ash dumps and clean-outs cleaned before 
installing the 785 heater and vent liners. Any creosote 
or soot residue remaining in the 

fi

 replace cavity 

chimney or clean-out may cause odors or stains once 
the 785 insert is installed. Consult with chimney sweep 
for information on how best to clean.

Existing Dampers

Factory-built, zero-clearance 

fi

 replaces will require the 

damper to be removed in order to install the vent liners. 
These dampers are usually bolted into place. Dampers 
in masonry 

fi

 replaces must be 

fi

 xed open and may 

remain in place.

Ash Retaining Curbs

Some 

fi

 replaces (particularly factory-built) have a 

raised curb at the front edge to retain ashes. Check the 
dimensions carefully to ensure the 785 engine will 

fi

 t 

behind any raised curb (some curbs may be removed 
separately from the refractory base).

21

QUALIFIED 
INSTALLER

Summary of Contents for 785JLN

Page 1: ...onible en français sur demande This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used This appliance is a domestic room heating appliance It must not be used for any other purposes such as drying clothes etc This appliance is suitable for installation in a bedroom or bed sitting roo...

Page 2: ...Aeration if necessary 33 Install Side Shrouds 34 Install Front Trim and Barrier Screen 34 Install Handset Wall Holder 34 Wiring Diagram 35 Approved Venting Components 36 Warranty 37 Spare Parts 38 2 Table of Content Designed and Manufactured by for Miles Industries Ltd 190 2255 Dollarton Highway North Vancouver BC CANADA V7H 3B1 Tel 604 984 3496 Fax 604 984 0246 www valorfireplaces com Copyright M...

Page 3: ...T BE PLACED on or near the appliance This unit MUST be used with a vent system as described in this installation manual NO OTHER vent system or components MAY BE USED This gas fireplace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance Each gas appliance MUST USE a separate vent system Common vent system...

Page 4: ...face A physical barrier is strongly recommended if there are young children or at risk individuals in the house Install an approved after market safety gate to keep toddlers young children and other at risk individuals a safe distance from the fireplace Keep the remote control handset out of reach of children at all times A wall mount storage holster is provided with your remote control handset En...

Page 5: ...fied dealer Each Valor fireplace is fully tested during the production process for your safety and comfort Your unit has been professionally installed by Dealer Name ________________________________ Phone Number _______________________________ Should you encounter an operational problem call your dealer immediately Do not try to repair the unit as you may cause an injury or damage the fireplace Pe...

Page 6: ...not however guarantee the results of these products BRASSO POLISH PLUS by KELKEM COOK TOP CLEAN CREME by ELCO WHITE OFF by RUTLAND TURTLE WAX Do not clean the glass while it is hot Always securely replace the window and the barrier screen before lighting If broken the glass pane may only be replaced as a complete window unit as supplied by the manufacturer If the barrier becomes damaged the barrie...

Page 7: ...ries signal see page 14 BEFORE changing the batteries disconnect the battery box from the receiver The appliance uses four 1 5 V AA alkaline batteries for its battery box and one 9 V alkaline battery for its handset Batteries should last one to two seasons depending on usage Removing the batteries in the off season will extend the battery life Should the batteries loose power the control may be op...

Page 8: ...tion automatically see pages 9 14 The Wall Switch optional can be used to turn on off and to increase or decrease the flame height see 1265WSK Wall Switch Kit NOTE The remote control in the AUTO mode will override the wall switch WARNING DO NOT ATTEMPT TO TOUCH THE DATA PLATE WHILE THE FIREPLACE IS STILL HOT Let the fireplace cool first before touching it How to Turn Your Fireplace OFF including p...

Page 9: ...ght NOTE Before using the remote control system for the first time the receiver and the handset must be synchronized See the section Remote Control Initial Set up on page 32 of this manual Set scrolls through modes and settings OFF returns to set mode turns the burner and the pilot off Large flame button flames up sets hours temperature Small flame button flames down and off sets minutes temperatu...

Page 10: ... versa The time display will flash after either Installing the battery or Simultaneously pressing the large flame and small flame buttons Press large flame button to set the hour Press small flame button to set the minute Press OFF or simply wait to return to MAN mode Double click large flame button Flame automatically goes to high fire HI will be displayed Manual Mode Manual Flame Height Adjustme...

Page 11: ...h Press large flame button to switch ON and increase fan speed Press small flame button to decrease fan speed To turn OFF fan press small flame button until all 4 speed level bars disappear NOTE The display shows the set temperature every 30 seconds NOTE 8 seconds after the fan has been set the handset will automatically go into temperature control mode The fan starts 4 minutes after the gas opens...

Page 12: ...r simply wait to complete programming SETTING THE DAYTIME TEMPERATURE SETTING THE NIGHTTIME SETBACK TEMPERA TURE Default Settings sun 23ºC 74ºF Default Settings moon OFF Press large flame button to increase Nighttime Setback Temperature Press small flame button to decrease Nighttime Setback Temperature Press OFF or simply wait to complete programming Briefly press SET button to scroll to TEMP moon...

Page 13: ...lashes Press large flame button to set the hour Press large flame button to set the hour Press small flame button to set the minutes Press small flame button to set the minutes SETTING P1 ON TIME SETTING P2 ON TIME Briefly press SET to scroll to TIMER mode sun while the time flashes Follow the instructions given to set P1 ON time SETTING P2 OFF TIME Briefly press SET to scroll to TIMER mode moon w...

Page 14: ...ce shuts off completely when it is continually in pilot position without any change for a period of 5 days Timer Programming Example default temperatures shown 6 00 a m P1 Start time 4 00 p m P2 Start time 6 00 a m P1 Start time 8 00 a m P1 End time 10 00 p m P2 End time Set temp 74 F Set temp 40 F Set temp 74 F Set temp 40 F CAUTION DO NOT USE a screwdriver or other metallic object to remove the ...

Page 15: ...gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 3 AUTOMA7 1 7 21 ÀJ RFDWH WKH SLORW ÀJ LQVLGH RI ÀUHER DW HIW DQG VLGH 21 2 VZLWFK LQ 21 SRVLWLRQ 0 1 NQRE LQ 21 SRVLWLRQ VHW ODPH Adjustment knob 3 to lowest setting 3 On the remote control handset press and hold the off button and large flame VLPXOWDQHRXVO D VKRUW DFRXVWLF VLJQDO FRQÀUPV WK...

Page 16: ...ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 High Altitude Installations Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4 500 feet 1 370 m above sea level For elevations above 4 500 feet 1 370 m in USA installations must be in accordance with the current ANSI Z223 1 and or local codes having jurisdiction Heating value of gas in some areas ...

Page 17: ...rth as required for existing solid fuel burning fireplaces Combustible hearths or floors must be mininum 4 102 mm below bottom of heater Trim sold separately WARNING HOT HEARTH FLOOR The hearth or floor in front of the fireplace may become very hot when the fireplace heats Do not use the hearth as a seat or shelf Solid wood flooring in front of the fireplace if allowed may shrink during the heatin...

Page 18: ...pipe If mantel is combustible see following section for allowable clearances A hearth that is at a height within 4 102 mm of the bottom of the heater MUST be non combustible all trims except 799 Edgemont Door with 799 Edgemont Door Kit standard install w 796 level ing platform w 795 fan kit no fan w 795 fan Width minimum fireplace opening at front 33 1 4 855 mm 33 1 4 855 mm 33 1 4 855 mm 35 3 4 9...

Page 19: ...ide of the mantel to finished hearth or surface that the unit is sitting on Finishing Materials Combustible materials Material such as wood compressed paper plant fibers plastics or any material capable of igniting and burning whether flame proofed or not plastered or un plastered Non combustible materials Material such as steel iron brick tile concrete or materials that bear the UL mark for zero ...

Page 20: ...ow hits the outside vent terminal from any direction Check local codes for allowable vertical vent termination Venting Table Maximum vertical height 40 ft measured to bottom of termination Minimum vertical height 10 ft measured to bottom of termination Maximum horizontal run 4 ft measured center to center of pipe Maximum offset angle 45 sweeping bend to allow for obstructions Venting Notes Where p...

Page 21: ...w points must be considered before inserting the 785 into an existing fireplace cavity Generally no modifications are allowed to the existing fireplace that will compromise the integrity of the existing fireplace Components that are bolted or screwed on such as dampers or baffles may be removed to accommodate the installation of the 785 engine Cutting away any sheet metal parts of the existing fir...

Page 22: ...f 1 5 inch 38 mm or less through the lower sides or bottom of the firebox The access hole must be plugged with non combustible insulation after the gas supply line has been installed See Dimensions section for detailed location of gas inlet Also take into consideration whether or not a fan or shut off valve will interfere when planning routing of the gas line Existing Glass Doors and Wire Screens ...

Page 23: ... before the appliance is fitted into the cavity Refer to instructions provided with the 795CFKV2 to install the fan Remove Window The window is held in place by a spring loaded lever on each side 1 To remove the window locate the levers on each side of the window towards the top Using your finger pull the lever towards you and unhook it from the window frame bracket 2 Gently pull the top of the wi...

Page 24: ...back of the firebox 3 Apply RTV sealant to the collars on the vent slider and fit the two liners ensuring that the exhaust liner is connected to the identified EXHAUST vent collar Secure with 4 tapping screws per liner If the vent slider was removed from the firebox slide the firebox onto the vent slider in the cavity taking care not to damage the liners Make sure that the rear edge of the slider ...

Page 25: ...pment shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa Failure to either disconnect or isolate the appliance during pressure testing may resulting regulator or valve damages and void the warranty Consult your dealer in case of damages X X Pressure Testing Manifold Test Pressure Valve Inlet Pressure Valve Assembly Con...

Page 26: ...ses where local codes do not permit the flex connector to be used inside the appliance case reconnect the flex connector outside of the appliance case A cut out is provided in the appliance case for this purpose Cut out Option 1 Option 2 4 Add another elbow the flared connector and refit the flex connector Direct it towards the rear of the appliance or downward Close the access panel Use common el...

Page 27: ...and re install burner if necessary The ceramic panels can be installed without removing the burner However you can remove the burner for additional space if desired 1 Remove the 2 screws fixing the rear of the burner to the manifold bracket as indicated Do not remove the air shutter screws 5 Tighten the side panel anchors on each side of the firebox 6 Install the top panel supporting it with the b...

Page 28: ...nd end over the key in the ember bed Slide the log back until it rests against the vertical sheet metal edge 2 Place the left hand middle log in front of the rear log locating it over the key in the ember bed as indicated The flat part of the log sits on the platform The key notch is at the back of the log 3 Place the left hand base log on the platform locating it on the key as indicated Move the ...

Page 29: ...cating its notch on the key in the ember bed as indicated 6 Place the right hand middle log locating its notch on the key in the ember bed as indicated 7 Place the left hand cross log locating its notch on the key on the top of the rear log as indicated Rest the front end of the log on top of the left base log as indicated bottom bottom bottom Installation 29 QUALIFIED INSTALLER ...

Page 30: ...locating its notch on the key on the top of the rear log as indicated Rest the front end of the log centered on top of the center base log Ensure the logs do not cover the burner holes indicated here Installation 30 QUALIFIED INSTALLER ...

Page 31: ... to bed in the window seal 4 If the Hot Glass Warning plate has been removed from the front lower corner of the window reinstall it by sliding it between the glass and the frame as indicated below Window frame Bottom railing IMPORTANT To ensure a safe operation verify that the levers are hooked properly to the window tabs then pull out the top of the window and release it to insure the springs ret...

Page 32: ...ry box upside on the left of the firebox Battery box connection Reset button Battery box Remove cover Connect battery box to wire 5 With a sharp object press and hold the receiver s reset button until you hear one short and one long beeps Release the reset button after the second beep 6 Within the subsequent 20 seconds press the small flame button on the remote handset until you hear two short bee...

Page 33: ...e picture The burner is equipped with an adjustable shutter to control primary aeration See the figures below The shutter is factory set to an aeration gap which will give optimum performance for the vast majority of installations In a few unusual installations the flame picture may be improved by adjusting the aeration The need for adjustment should be determined only by operating the appliance w...

Page 34: ... Switch Plate Alternative 1 Alternative 2 Alternative 3 Install Handset Wall Holder The remote control kit for this fireplace comes complete with a wall mounted holder This holder is not required in all installations but is provided as an optional feature for those customers who wish to mount the remote handset to the wall To install the holder to the wall find a convenient location and use the ha...

Page 35: ...Wiring Diagram Remote Battery Box Optional Fan 795CFKV2 Control Module Optional Wall Switch Kit 1265WSK Red Yellow 4 AA Batteries GV60 Wiring Diagram Connector 35 QUALIFIED INSTALLER ...

Page 36: ...xial Adapter 46DVA GK TM 4CTA 4DCAT33 Aluminum Flexible Liner 3 or 4 diameter NOTE 2 ply liner approved to CAN ULC S635 suitable for venting gas appliances As manufactured by Z Flex Flexmaster and others 2280 Series 3 ACFL 3AFL 35 952703 952704 Flashings Roof Flashing 0 12 6 12 46DVA F6 4DT AF6 TF 4FA SV4FA 4DF 0 12 5 12 949606012 Roof Flashing 7 12 12 12 46DVA F12 4DT AF12 TF 4FB SV4B 4DF12 6 12 ...

Page 37: ...m other household equipment or appliances iii Damage due to chemicals dampness condensation or sulphur in the fuel supply lines which exceeds industry standards i This warranty does not cover glass log breakage or damage to the unit while in transit j The Company does not allow anyone to extend alter or modify this warranty and assumes no responsibility for direct indirect or consequential damages...

Page 38: ...or 51 NG 4000735 Pilot Injector 30 LPG 4000736 35 Pilot Tube 4000732 36 Pilot Hood 2 Flame 4000730 37 Extended Nut 4001855 38 Electrode 4001856 38a Pilot shield 4003018AH 39 Insulation sleeve for ignition cable 4002244 Code Description Part Number 40 Injector nut 420K464 41 Air shutter 4002590 42 Injector elbow 1000 NG 4003985 Injector elbow 360 LPG 4001494 43 Auxiliary battery holder 4002249 44 I...

Page 39: ...er c Ceramic fluted black 4002377 d Valor red brick 4002382 64 Right side panel a Ledgestone 4002366 b Enamel black 4002372EB c Ceramic fluted black 4002378 d Valor red brick 4002383 65 Hot glass warning plate 4003093 39 OWNER S INFORMATION ...

Page 40: ...Spare Parts 65 43 44 45 46 47 48 49 50 60 61 62 63 64 51 58 59 57 56 55 54 53 52 1 2 3 7 8 9 10 12 14 15 13 11 16 23 25 26 17 18 19 19 21 22 20 32 38a 42 40 41 27a 27b 29 9 39 40 OWNER S INFORMATION ...

Page 41: ...tion provided will be used for customer records only Online Warranty registration at www valorfireplaces com Cut out page fill information and mail to Miles Industries Ltd Fireplace Information Model Number 785 JLN or JLP Serial Number Date Purchase yyyy mm dd Dealer Customer Information First Name Last Name Contact Information Email Mailing Address Address City Province State Postal Zip Code Coun...

Page 42: ...Shut Thank you for choosing a Valor Product Postage needed Miles Industries Ltd 190 2255 Dollarton Highway North Vancouver BC V7H 3B1 Canada Fold here Online Warranty registration at www valorfireplaces com ...

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