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Adapting the unit to the heating installation 8

0020134823_04 ecoTEC plus Installation and maintenance instructions

25

6.

Fill the heating system again with water as de-
scribed in "Filling and purging the heating installation"
(

Page 20).

7.

Re-fill the system until the system design pressure of
0,1 MPa (1,0 bar) is attained.

Note

The actual reading on the digital pressure
gauge should ideally be 0,05 MPa (0,5 bar)
plus an additional pressure corresponding
to the highest point of the system above the
base of the boiler

10 m head equals an ad-

ditional 1 bar reading on the pressure gauge.
The minimum pressure should not be less
than 0,1 MPa (1 bar) in any installation. If
the system is to be treated with an inhibitor it
should be applied at this stage in accordance
with the manufacturer’s instructions. Further
information can be obtained from Sentinel,
Betz Dearborn Ltd., Tel: 0151 420 9595, or
Fernox, Alpha

Fry technologies. Tel: 0870

8700362.

8.

Install the side section. (

Page 11)

9.

Install the front casing. (

Page 10)

8

Adapting the unit to the heating
installation

To reset the most important system parameters, use the

Appliance config.

menu point.

Menu

Installer level Appliance config.

Or manually relaunch the installation assistant.

Menu

Installer level

Start inst. assistant

8.1

Calling up diagnostics codes

The settings options for more complex systems can be found
in the

Diagnostics menu

.

Menu

Installer level Diagnostics menu

Overview of diagnostics codes (

Page 38)

Using the parameters that are marked as adjustable in the
overview of diagnostics codes, you can adapt the product to
the heating installation and the needs of the customer.

Press

or

to change the diagnostics code.

Press

(

Select

) to select the parameter to change.

Press

or

to change the current setting.

Press (

OK

) to confirm your selection.

8.2

Setting the heating partial load

The heating partial load of the product is set to

Auto

at the

factory. If you still want to set a fixed maximum heating par-
tial load, you can set a value under

D.000

, which equates to

the product output in kW.

If the product is operated in cascade, you must raise the
fan speed of the unit partial load to 1500 rpm (

D.050

) when

operating it with

Natural gas

and you must never raise the

speed under

D.050

any higher when operating it with

Liquid

gas

because a higher speed is already being used.

If a domestic hot water cylinder (cylinder type VIH) is in-
stalled, you can adjust the partial load setting for the cylinder
charging to the cylinder type (

D.077

).

8.3

Setting the pump overrun and pump
operating mode

You can set the pump overrun under

D.001

(default setting:

5 min.).

You can set the pump operating modes

Eco

or

Comfort

under

D.018

.

In

Comfort

mode, the internal pump is switched on when the

heating flow temperature is not at

Heating off

( Operating

instructions) and the heating requirement is enabled via an
external controller.

Eco

(default setting) is useful for removing residual heat

after hot water generation when the heat demand is ex-
tremely low and large target temperature spreads exist
between the hot water generation and heating mode target
values. This prevents living rooms from being under-
supplied. If there is a heat demand, the pump is switched
on every 25 minutes for 5 minutes once the overrun time
has elapsed. When operating in cascade with a low loss
header or system separation, Vaillant recommends the Eco
operating mode.

If a system separation is installed, you must set the pump to
continuous mode (85%) (set diagnostics code

D.014

to 4).

8.4

Setting the maximum flow temperature

You can set the maximum flow temperature for the heating
mode under

D.071

(default setting: 75 °C).

8.5

Setting the return flow temperature control

If the product is connected to an underfloor heating system,
the temperature control can be changed from flow temperat-
ure control (default setting) to return flow temperature control
under

D.017

. If you have activated the return flow temper-

ature control under

D.017

, the automatic heating output de-

termination function is not active. If you set

D.000

to

Auto

anyway, the product operates with the maximum possible
heating partial load.

Summary of Contents for ecoTEC plus 806 VU GB 806/5-5

Page 1: ...maintenance instructions ecoTEC plus VU GB 5 5 GB IE Installation and maintenance instructions Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21 91...

Page 2: ...ng installation 20 7 12 Flushing the heating installation for the first time cold 21 7 13 Filling the condensate trap 21 7 14 Checking and adjusting the gas ratio setting 21 7 15 Checking leak tightne...

Page 3: ...l start up checklist 45 G 1 Initial start up checklist 45 H Commissioning Checklist 48 I Opening of the flue pipe 51 I 1 Positioning of the opening of a fan supported flue gas guiding 51 I 2 Text from...

Page 4: ...tion and main tenance conditions listed in the instruc tions Intended use also covers installation in ac cordance with the IP class Any other use that is not specified in these instructions or use bey...

Page 5: ...ces re quired for correct installation Install the necessary safety devices in the system Observe the applicable national and inter national laws standards and guidelines 1 3 8 Risk of injury during t...

Page 6: ...lead to corrosion on the product and in the air flue pipe Ensure that the supply of combustion air is always free of fluorine chlorine sulphur dust etc Ensure that no chemical substances are stored a...

Page 7: ...by a competent person approved at the time by the Health and Safety Executive and that it meets the requirements of the appropriate Building Regu lations The Benchmark Checklist can be used to demon...

Page 8: ...e total overpressure Tmax e g 85 C Max flow temperature 230 V 50 Hz Electric connection Information on the identification plate Meaning e g 260 W Max electrical power consumption IP e g X4D Level of p...

Page 9: ...e is not required however you can also remove the side sections if there is sufficient space at the side approx 200 mm in order to facilitate maintenance or re pair work Where units are installed in c...

Page 10: ...n site 1 1 Install the hanging bracket 1 on the wall 2 Suspend the product on the hanging bracket from above using the suspension bracket 4 8 Removing installing the front casing 4 8 1 Removing the fr...

Page 11: ...area 4 Install the upper casing Page 10 5 Fold up the electronics box 5 Installation Danger Risk of explosion or scalding caused by incorrect installation Stresses in the supply line can cause leaks M...

Page 12: ...l damage due to heat trans fer during soldering Only solder connection pieces if the con nection pieces are not yet screwed to the service valves The product should be connected using a Vaillant pump...

Page 13: ...are not exceeded in the pip ing Select the plate heat exchanger according to output Depending on your choice of pump group the following re maining feed heads are available in the unit supply Power De...

Page 14: ...vant section 5 2 6 Connecting the expansion relief valve Note The product is delivered with a 6 bar expansion relief valve which must be installed on the product and must be guided to a secure but vis...

Page 15: ...tronics box 1 forward 3 Undo the clips 3 from the brackets 4 Fold up the cover 2 5 4 1 2 Closing the electronics box 1 Close the cover 2 by pushing downwards on the elec tronics box 1 2 Ensure that al...

Page 16: ...dy this if necessary 10 Plug the ProE plug into the associated PCB slot 11 Secure the cable in the electronics box using the strain reliefs 5 4 4 Connecting the pump group X18 230 V X22 1 Open the ele...

Page 17: ...hen operating with liquid gas 5 4 8 Actuating the circulation pump according to requirements 1 Connect the wiring in the same way as described in Connecting controllers to the electronic system Page 1...

Page 18: ...tary water Treating the filling and supplementary water Observe all applicable national regulations and technical standards when treating the filling and supplementary water Provided the national regu...

Page 19: ...setting by pressing OK 7 5 5 Heating partial load The heating partial load of the product is set to Auto at the factory This means that the product independently determines the optimum heating output...

Page 20: ...in pressure determine and eliminate the cause 7 11 Filling and purging the heating installation 1 Flush the heating installation thoroughly before filling it 2 Select the check programme P 06 The pump...

Page 21: ...ng due to escaping flue gas An empty or insufficiently filled condensate trap may allow flue gas to escape into the room air Fill the condensate trap with water before starting up the product 2 1 1 Re...

Page 22: ...stat Wait at least 5 minutes until the boiler has reached its operating temperature Ensure that all other gas appliances in the property are turned off Measure the gas flow rate at the gas meter Compa...

Page 23: ...Install the front casing Page 10 Disconnect the product from the power mains You must not start up the boiler Conditions Gas flow pressure in the permissible range End the check programme P 01 Allow t...

Page 24: ...rvice Install the front casing Page 10 7 15 Checking leak tightness Check the gas line the heating circuit and the hot water circuit for leak tightness Check the flue gas pipe for correct installation...

Page 25: ...par tial load you can set a value under D 000 which equates to the product output in kW If the product is operated in cascade you must raise the fan speed of the unit partial load to 1500 rpm D 050 wh...

Page 26: ...the maintenance interval the message that the product must be serviced appears in the display together with the maintenance symbol after a configurable number of burner operating hours The display on...

Page 27: ...Maintenance Maintenance is required in order to eliminate any deviations of the actual condition from the target condition This is nor mally done by cleaning setting and if necessary replacing indivi...

Page 28: ...ated fan Air intake pipe Gas valve Burner 1 Switch off the product using the on off button 2 Disconnect the product from the power mains 3 Close the gas isolator cock 4 Remove the front casing Page 10...

Page 29: ...rmer Note The cable is firmly connected to the ignition electrode 9 Remove the plugs 12 and 13 from the fan motor by pushing in the latching lug 10 Remove the plug from the gas valve 10 11 Remove the...

Page 30: ...l the new electrodes only after first installing the gas air mixture unit 1 Remove the electrodes 1 from the burner door from above 2 Insert the new electrodes with new seals Torque 2 8 Nm 9 9 Cleanin...

Page 31: ...0 kW and 120 kW Torque 2 8 Nm Warning Risk of poisoning and fire caused by es caping gas Gas can escape through leaks Check the gas tightness at the gas con nection using leak detection spray 12 Open...

Page 32: ...press the fault clearance key Operating instructions If you are unable to remedy the fault and the fault recurs despite several fault clearance attempts contact Vaillant Service 10 4 Querying the fau...

Page 33: ...burner door 4 Turn the insulation protection plate 1 to remove it 5 Remove the insulating mat 2 6 Undo the nuts 3 on the burner 7 Use a suitable socket with extension to ensure that the burner mat do...

Page 34: ...crews on the fan evenly The fan must not be at an angle 10 10 5 Replacing the heat exchanger 1 Drain the product Page 31 2 Remove the gas air mixture unit Page 28 3 Unscrew the flow and return line in...

Page 35: ...Specific Numbers DSN Device Spe cific Number for the product types Product type number 806 VU GB 806 5 5 82 1006 VU GB 1006 5 5 81 1206 VU GB 1206 5 5 80 Confirm your setting The electronics are now s...

Page 36: ...Target flow temp Appliance config Language DHW temperature Back Select Target flow temp Appliance config Language DHW temperature Back Select Appliance config Test programs Installer level Fault list...

Page 37: ...elect Heating partial load Appliance config Accessory relay 2 Accessory relay 1 Back Select Heating partial load Appliance config Accessory relay 2 Contact data Back Select Heating partial load Applia...

Page 38: ...justable D 011 Status of external heating pump 0 Off 1 100 On Not ad justable D 014 Pump speed target value high efficiency pump Heating circuit pump target value in 0 Auto 1 53 2 60 3 70 4 85 5 100...

Page 39: ...temperature Actual value in C Not ad justable D 041 Return temperature Actual value in C Not ad justable D 044 Digitised ionisation value Display field 0 to 1020 800 no flame 400 good flame Not ad ju...

Page 40: ...le D 096 Default setting Reset all adjustable parameters to factory setting 0 No 1 Yes C Inspection and maintenance work Overview Note The table below lists the manufacturer requirements with respect...

Page 41: ...ting installation to 1 0 4 5 bar depending on the static height of the heating installation and start the purging programme P 00 X 19 Perform a test operation of the product and heating installation i...

Page 42: ...cable harness NTC defective F 10 Flow NTC short circuit NTC defective short circuit in cable harness cable casing F 11 Return NTC short circuit NTC defective short circuit in cable harness cable casi...

Page 43: ...ot reset incorrect cable harness liquid gas coding resistor and DSN do not match F 73 Water pressure sensor signal in the wrong range too low Interruption short circuit of water pressure sensor interr...

Page 44: ...al sensor Flow sensor optional DCF connection Earth Earth Contact thermostat burner off Ext room th 3 4 contact 24 V Bus connection Controller room th digital Accessory output Select via D 26 Charging...

Page 45: ...loor heating circuits Radiator heating circuits Ventilator heating circuits Water hardness when starting up mol m or mg l CaCO System volume l Added additive Designation amount Gas supply Type of gas...

Page 46: ...mp in the return required When using a third party pump Pump connected to BMU signal and voltage required Pump characteristic line at least in accordance with the instructions required Hot water suppl...

Page 47: ...alled correctly signal available Start up default settings CO content at max via P 1 before adjustment Vol CO content at max via P 1 after adjustment Vol Gas flow pressure at nominal heat loading max...

Page 48: ...coTEC plus 0020134823_04 H Commissioning Checklist Heating and Hotwater Industry Council HHIC www centralheating co uk Benchmark Commissioning and Servicing Section It is a requirement that the boiler...

Page 49: ...th the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Optimum start control Fitted Fitted Fitted Fitte...

Page 50: ...g system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND AND SERVICE 02 AND AND SERVICE 03 AND AND SERVICE 04 AND AND...

Page 51: ...pipes 75 mm E Below eaves 200 mm F Below balconies or car port roofs 200 mm G From vertical wastewater pipes or down pipes 150 mm H From external or internal corners 200 mm I Above floors roofs or ba...

Page 52: ...al should be exten ded as shown Dimension H This clearance may be reduced to 25 mm without adversely affecting the performance of the boiler How ever in order to ensure that the condensate vapour plum...

Page 53: ...tion water volume with reference to T 23 K 2 990 l h 3 740 l h 4 485 l h Approx condensate rate pH value 3 5 4 0 in 40 30 C heating mode 12 8 l h 16 0 l h 19 2 l h Remaining feed head of the modulatin...

Page 54: ...9 0 vol 9 0 vol CO content max volume 9 0 vol 9 0 vol 9 0 vol Boiler dimension width 480 mm 480 mm 480 mm Boiler dimension height 960 mm 960 mm 960 mm Boiler dimension depth 603 mm 603 mm 603 mm Appro...

Page 55: ...asing 10 Front casing closed 4 Frost 6 Function menu 27 G Gas connection 11 Gas conversion 21 Gas ratio setting 21 Gas valve 33 Gas air mixture unit 28 30 H Heat exchanger 29 34 Heating flow 12 Heatin...

Page 56: ...23_04 Self test 27 Service message 32 Service partner 32 Setting the pump output 26 Side section 11 Spare parts 27 Status codes 17 41 Switching on 19 T Target feed temperature 19 Test programmes 17 To...

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Page 60: ...ire DE56 1JT Telephone 0330 100 3461 info vaillant co uk www vaillant co uk These instructions or parts thereof are protected by copyright and may be reproduced or distributed only with the manufactur...

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