Vaillant ecoFIT sustain 825 Installation And Maintenance Instructions Manual Download Page 32

Appendix

32

Installation and maintenance instructions ecoFIT sustain 0020230529_04

Dia-
gnostics
code

Parameter

Values

Unit

Increment, select, explanation

Default set-
ting

Own setting

Min.

Max.

d.80

Running time in heating

mode

Current value

h

Running time = Display value x

100

Not

adjustable

d.81

Running time in hot wa-

ter handling mode

Current value

h

Running time = Display value x

100

Not

adjustable

d.82

Number of burner igni-

tions in heating mode

Current value

Number of ignitions = Display

value x 100

Not

adjustable

d.83

Number of burner igni-

tions in hot water hand-

ling mode

Current value

Number of ignitions = Display

value x 100

Not

adjustable

d.84

Maintenance in

0

3000

h

Number of hours = Display value

x 10

300

Not

adjustable

d.85

Increase in the min. out-

put (heating and hot wa-

ter handling mode)

kW

1

Adjustable

d.88

Flow rate limit value

for ignition in hot water

handling mode

0

1

0 = 1.7 l/min (no delay)
1 = 3.7 l/min (2 s delay)

0

Adjustable

d.90

Status of the eBUS room

thermostat

Current value

off = Not connected
on = Connected

Not

adjustable

d.91

Status DCF77

Current value

Not

adjustable

d.93

Setting the product code

0

99

1
The Device Specific Number

(DSN) can be found on the iden-

tification plate.

Adjustable

d.94

Delete fault list

0

1

off = No
on = Yes

Adjustable

d.95

Software versions

1 = Main PCB
2 = Interface PCB

Adjustable

d.96

Default setting (reset)

0 = No
1 = Yes

Adjustable

B

Status codes

Overview

Note

Since the code table is used for various products, some codes may not be visible for the product in question.

Status code

Meaning

Displays in heating mode

S.0

Heating mode: No requirement

S.01

Heating mode: Fan prerun

S.02

Heating mode: Pump prerun

S.03

Heating mode: Burner ignition

S.04

Heating mode: Burner on

S.05

Heating mode: Pump/fan overrun

S.06

Heating mode: Fan overrun

S.07

Heating mode: Pump overrun

S.08

Heating mode: Temporary shutdown after heating procedure

Displays in domestic hot water mode

S.10

Domestic hot water mode: Requirement

S.11

Domestic hot water mode: Fan prerun

S.13

Domestic hot water mode: Burner ignition

S.14

DHW mode: Burner on

S.15

DHW mode: Pump/fan overrun

Summary of Contents for ecoFIT sustain 825

Page 1: ...tion and maintenance instructions ecoFIT sustain 825 835 GB IE Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21 91 18 2810 info vaillant de www vail...

Page 2: ...7 9 Filling the domestic hot water circuit 17 7 10 Checking the gas flow rate 17 7 11 Checking the gas setting 18 7 12 Checking leak tightness 19 8 Adapting the unit to the heating installation 20 8...

Page 3: ...vance of accompanying operating installation and maintenance instructions for the product and any other system com ponents installing and setting up the product in ac cordance with the product and sys...

Page 4: ...th a con tact gap of at least 3 mm e g fuse or cir cuit breaker Secure against being switched back on again Check that there is no voltage 1 3 7 Risk of death due to lack of safety devices The basic d...

Page 5: ...oms prone to frost 1 3 15 Risk of material damage caused by using an unsuitable tool Use the correct tool 1 3 16 Risk of damage to the flexible gas pipe The corrugated gas pipe may become dam aged if...

Page 6: ...Council For more information visit www centralheating co uk 3 Product description 3 1 Compartment Ventilation The boilers are very high efficiency appliances As a consequence the heat loss from the a...

Page 7: ...eeds the weight that can be lifted by a single person 4 1 1 General Hold the load as close as possible to your body Avoid rotational movements Instead reposition your feet If the unit is being lifted...

Page 8: ...of the air flue pipe 4 5 Minimum clearances C C A B D Minimum clearance A 150 mm top air flue connection 20 mm rear air flue connection B 150 mm C 5 mm 70 mm if the side sections have to be removed D...

Page 9: ...Undo the two screws 1 2 Gently press the front casing backwards in the centre so that the latching lug is released 3 Pull the front casing forwards at the bottom edge 4 Lift the front casing upwards...

Page 10: ...fusion tight plastic pipes in the heating installation ensure that no air gets into the heat generator circuit Caution Risk of material damage due to heat trans fer during soldering Only solder connec...

Page 11: ...ing the non neutralised condensate If you cannot guarantee that the materials from which the drain pipework is made are suitable install a system for neutralising the condensate Note The condensate dr...

Page 12: ...mm min 5 4 1 2 External soil and vent pipe 19mm min 30mm 5 4 1 3 External termination into a gulley or hopper 19mm min 30mm 5 4 1 4 Internal termination into combined sink waste 30mm 19mm min 5 4 1 5...

Page 13: ...gain 5 5 1 Opening the electronics box B B A Follow the instructions in the specified sequence 5 5 2 Closing the electronics box Follow the instructions in the reverse order 5 5 3 Cable route 2 1 1 23...

Page 14: ...r heating 2 24 V control 3 eBUS control or radio receiver unit 4 Outdoor temperature sensor wired 1 Open the electronics box Page 13 2 Wire the cables Page 13 3 Connect the individual components depen...

Page 15: ...rter valve is moved to the mid position The burner and pump are switched off to fill or drain the product 7 Start up 7 1 Carrying out the initial start up Initial start up must be carried out by a cus...

Page 16: ...e pH value of the heating water is between 6 5 and a maximum of 8 5 Caution Risk of material damage if the heating water is treated with unsuitable additives Unsuitable additives may cause changes in...

Page 17: ...condensate trap 1 from the upper section of the condensate trap 2 2 Remove the float 3 3 Fill the lower section of the condensate trap with water up to 10 mm below the upper edge of the condensate di...

Page 18: ...oad check that the gas inlet working pressure at the reference test point 2 complies with the requirements Permissible connection pressure Great Bri tain Natural gas G20 1 7 to 2 kPa 17 0 to 20 mbar 9...

Page 19: ...s than 0 1 MPa 1 bar in any installation If the system is to be treated with an inhibitor it should be applied at this stage in accordance with the manufacturer s instructions Further information can...

Page 20: ...45 50 55 60 30 29 0 33 0 37 0 41 0 45 0 49 5 35 25 5 29 5 33 0 36 5 40 5 44 0 40 22 5 26 0 29 0 32 0 35 5 38 5 45 19 5 22 5 25 0 27 5 30 5 33 0 50 16 5 18 5 21 0 23 5 25 5 28 0 55 13 5 15 0 17 0 19 0...

Page 21: ...air supply and flue system and instruct the end user that he must not make any changes Inform the end user that they must not store or use explo sive or highly flammable substances such as petrol pa p...

Page 22: ...ly new seals and O rings Do not use any addi tional sealing materials 10 6 Replacing defective components 10 6 1 Replacing the burner 1 Remove the gas air mixture unit Page 25 2 Remove the two burner...

Page 23: ...he expansion vessel 1 Drain the product Page 28 B C 1 2 3 A D 2 Undo the nut 3 3 Remove both screws on the support plate 1 4 Remove the support plate 5 Pull out the expansion vessel 2 towards the fron...

Page 24: ...6 9 Replacing the volume flow sensor 1 B A 1 Pull out the plug 2 Remove the volume flow sensor 1 3 Install the new volume flow sensor 4 Plug in the plug 10 6 10 Replace the pressure sensor 1 2 1 Pull...

Page 25: ...content Turn anti clockwise To decrease the CO content Turn clockwise Only carry out the adjustment in increments of 1 8 turn and wait approximately 1 minute after each adjustment until the value has...

Page 26: ...exchanger 1 1 Protect the open electronics box from spraying water 2 Clean the ribs of the heat exchanger 1 with water The water runs out into the condensate tray 11 7 Checking the burner 1 Search th...

Page 27: ...10 Cleaning the strainer in the cold water inlet 1 Close the main cold water supply line 2 Drain the product on the domestic hot water side 3 Remove the connector from the connection for the pro duct...

Page 28: ...expansion vessel Page 23 4 Fill and purge the heating installation Page 17 11 15 Completing inspection and maintenance work 12 Decommissioning the product Switch off the product Disconnect the product...

Page 29: ...Set target temperature for the domestic hot wa ter cylinder Current value Not adjustable d 08 Status of the 230 V ther mostat Current value 0 Room thermostat open no heat requirement 1 Room thermostat...

Page 30: ...ble d 23 Status of the heating demand Current value off Heating off Summer mode on Heating on Not adjustable d 24 Status of the pressure monitor 0 1 off Not switched on Switched Not adjustable d 25 St...

Page 31: ...n deactivated 3 Hot water activated min target value 60 C 0 Adjustable d 60 Number of blocks by the temperature limiter Current value Not adjustable d 61 Number of unsuccessful ignitions Current value...

Page 32: ...d 90 Status of the eBUS room thermostat Current value off Not connected on Connected Not adjustable d 91 Status DCF77 Current value Not adjustable d 93 Setting the product code 0 99 1 The Device Spec...

Page 33: ...88 Product purging active S 91 Maintenance Demo mode S 96 Automatic test programme Return temperature sensor heating demands blocked S 97 Automatic test programme Water pressure sensor heating demand...

Page 34: ...s defective F 49 eBUS fault Voltage too low Short circuit on eBUS eBUS overload or two power supplies with different polarities on the eBUS F 61 Fault Gas valve assembly control Short circuit short to...

Page 35: ...ture sensors have not been correctly installed F 85 Fault Temperature sensor The flow and or return temperature sensors have been installed on the same pipe incorrect pipe Temperature sensor not conne...

Page 36: ...L N RT 230Vac X35 4 1 3 2 eBUS RT 24V Burner off X106 1 3 4 1 3 3 1 2 M 1 3 4 6 1 2 3 M 5 4 2 1 2 1 2 1 N L L 24V 230V 24V 230V 2 7 8 9 10 12 11 1 4 3 5 6 14 13 1 Main PCB 2 Interface PCB 3 Timer 4 T...

Page 37: ...RT 230Vac 4 3 1 2 eBUS RT 24V Burner off X106 X35 1 3 4 1 3 3 1 2 M 1 3 4 6 1 2 3 M 4 3 2 1 5 4 2 1 5 6 7 8 2 1 2 1 N L L X35 24V 230V 24V 230V 2 7 8 9 10 12 11 1 4 5 6 14 13 3 1 Main PCB 2 Interface...

Page 38: ...of the tolerances specified in these in structions eliminate the fault in accordance with the regulations and the current technology Annually 10 Check the general condition of the product and if requi...

Page 39: ...3 Connect the product to the electrical installation Annually 34 Run the test operation on the product heating installation including hot water generation if available and if required purge the produc...

Page 40: ...tioned as follows a at least 2 m from an opening in the building directly opposite and b so that the products of combustion are not directed to discharge directly across a boundary if the products are...

Page 41: ...intenance instructions 41 H Commissioning Checklist Heating and Hotwater Industry Council HHIC www centralheating co uk Benchmark Commissioning and Servicing Section It is a requirement that the boile...

Page 42: ...ith the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Optimum start control Fitted Fitted Fitted Fitt...

Page 43: ...ng system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND AND SERVICE 02 AND AND SERVICE 03 AND AND SERVICE 04 AND AN...

Page 44: ...how to set boiler to minimum rate contact Technical Helpline for advice CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE With boiler still set at minimum rate insert analyser probe into flue gas sampling...

Page 45: ...ve output range P at 80 60 C 5 1 to 18 3 kW 6 1 to 18 3 kW 7 2 to 18 3 kW Domestic hot water heat output P 5 0 to 25 2 kW 6 0 to 30 0 kW 7 1 to 35 0 kW Maximum heat input heating Q max 18 4 kW 18 4 kW...

Page 46: ...rature 80 C 60 C at P max 60 77 86 Flue gas temperature 80 C 60 C at P min 55 55 56 Flue gas temperature 50 C 30 C at P max 51 62 60 Flue gas temperature 50 C 30 C at P min 34 35 37 Flue gas temperatu...

Page 47: ...asing closed 4 Frost 5 G Gas family check 15 Gas flow rate 17 Gas setting 18 H Handing over to the end user 21 High efficiency pump 20 High efficiency pump output 20 I Identification plate 6 If you sm...

Page 48: ...byshire DE56 1JT Telephone 0330 100 3461 info vaillant co uk www vaillant co uk These instructions or parts thereof are protected by copyright and may be reproduced or distributed only with the manufa...

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