Vag GA INDUSTRIES 905 Installation, Operation And Maintenance Manual Download Page 19

 

 

 

Lower  heavy  valves  using  slings  or  chains 
around  the  valve  body.    Lubricate  the  bolts  or 
studs  and  insert  around  flange.    Lightly  tighten 
bolts  until  gaps  are  eliminated.    Torque  bolts  in 
an  alternating  pattern  in  graduated  steps.    If 
leakage  occurs  wait  24  hours  and  re-torque  the 
bolts but do not compress the gasket more than 
50% or exceed bolt maximum torque rating. 
 
If  installed  outdoors,  below  ground  in  a  vault  or 
in an unheated area, adequate freeze protection 
must be provided.   
 
Sizes  10-inch  and  smaller  Figure  F284-D  Anti-
Slam  Surge  Check  Valves  have  enough 
clearance  to  allow  it  to  be  bolted  to  most 
butterfly valves.   Refer to Table 1 on page 4 for 
clearance  dimensions.    However,  the  plug  shaft 
in  12-inch  size  valves  extends  past  the  outlet 
flange  and  will  interfere  with  an  adjacent 
butterfly valve

’s operation.   

 

PREVENTIVE MAINTENANCE 

GA  Industries  Figure  284-D  Anti-Slam  Surge 
Check  Valves  require  no  scheduled  lubrication, 
adjustment,  or  preventive  maintenance  but  a 
periodic visual inspection should be performed.    

 
TROUBLESHOOTING 

If the associated air valve slams shut, close one 
or  more  of  the  restriction  ports  in  the  Anti-Slam 
Surge  Check  Valve  disc  by  installing  pipe 
plug(s). 

 

WARNING 

Removing the valve from the line or 

disassembling the valve while there is pressure 

in the valve body may result in injury or damage 

to the valve 

 

DISASSEMBLY 

The  valve  should  be  removed  from  the  line 
before  disassembly.    A  skilled  technician  with 
proper tools should perform all work.  No special 
tools are required. 
 
Set the valve, with the flow arrow pointing down, 
on  wooden  blocks  or  2  x  4

’s  under  the  flange 

outboard  of  the  bronze  seat  so  that  it  can  drop 
out of the body.  Ensure the surface beneath the 
valve  will  not  damage  the  internal  components 
when they drop out of the valve.   
 
Place  a  metal  rod  on  top  of  the  stem  inside  the 
bushing. Hit the top of the rod with a hammer or 

mallet and  the internal components should  drop 
out of the valve body.    
 
Inspect the seating surfaces.  Superficial marks, 
or  discoloration  on  the  mating  surface  of  the 
poppet  are  normal.  The rubber seat  is retained 
in  a 

“dove-tail”  groove  in  the  seat  and  can  be 

pulled out if damaged 
 
Inspect  the  plug  for  damage,  especially  the 
guiding  surfaces  to  ensure  they  have  not  worn 
unevenly.    If  they  are  not  round,  it  can  lead  to 
misalignment  and  sticking  so  they  should  be 
replaced. 
 

REASSEMBLY 

Clean  all  parts  especially  the  seating  and 
sealing  surfaces  before  reassembling  valve.  
Worn parts should be replaced.  
 
Set  valve  body  on  a  flat  surface  with  the  flow 
arrow  pointing  down.    Install  bushing  (2)  into 
body (1).  Set spring (3) over bushing (2).  Install 
poppet  stem  in  bushing.    Lubricate  and  install 
new  O-ring  in  dove-tail  groove  in  seat  being 
careful  not  to  damage  or  cut  the  O-ring  during 
installation. 
 
Lubricate the O-Ring (6) and install in the groove 
on  the  OD  of  the  seat.  It  is  very  important  to 
lubricate  this  O-ring  to  prevent  damage  during 
installation which will cause a leak and not allow 
the seat to enter the body.  
 
Place  the  seat  into  the  valve  making  sure  the 
seat  stem  enters  the  poppet  and  the  poppet 
enters the bushing.     
 
Using two hands, push down on the seat to pop 
it into the body.  Larger valves may require a 2 x 
4  to  be  placed  across  the  seat  and  hit  with  a 
hammer. 
 
Install  valve  in  line  with  new  gaskets,  tighten 
flange  bolts,  carefully  introduce  pressure  and 
check for leaks  

 
 
 
 
 
 
 
 
 
 

Summary of Contents for GA INDUSTRIES 905

Page 1: ...ombination Air Valves with Surge Check Instructions SECTION 2 Figure 930 Air Vacuum Valve Instructions SECTION 3 Figure 905 Air Release Valve Instructions SECTION 4 Figure F284 D Surge Check Instructi...

Page 2: ...Section 1...

Page 3: ...escription of Operation 1 Receiving Storage 1 Installation 1 Start Up 2 Preventative Maintenance 2 Testing 2 Trouble Shooting 2 Repair Instructions 2 Replacement Parts 2 Warranty 2 Assembly Drawing Co...

Page 4: ...all valves to the ground without dropping Valves should remain in a clean dry and weather protected area until installed After completion of shop testing the valve is drained of the test water but a...

Page 5: ...lowly open the isolating valve 6 The Figure 930 float should rise and seal tightly while the Figure 905 may continue to release air for a while then close tightly TROUBLESHOOTING SYMPTOM or PROBLEM SO...

Page 6: ...Section 2...

Page 7: ...NUAL Figures 930 T 930 DT 930 UT to 4 Air Vacuum Valves for Clean Water Drawings EAV 7051 EAV 7052 EAV 7053 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag...

Page 8: ...ll valves to the ground without dropping Do not pick up the valve by the cowl The valves should remain in a clean dry and weather protected area until installed For long term storage greater than 6 mo...

Page 9: ...d to verify there is no fluid leakage TESTING Valve operation can be easily tested Close the inlet isolation valve and remove or loosen the pipe plug nearest the inlet to drain the water from the valv...

Page 10: ...ated 5 Float Ball 316 Stainless Steel 6 Pipe Plug Malleable Iron 7 Cover Nuts Steel Zinc Plated 8 Float Guide 3 UHMW Polyethylene 4 Stainless Steel 9 Cushion Buna N Rubber 10 Bearing Acetal Polymer 11...

Page 11: ...Section 3...

Page 12: ...ION OPERATION AND MAINTENANCE MANUAL Figure 905 1 Air Release Valves Drawing EAV 7010 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com 905 IOM 022...

Page 13: ...level rises lifting the float and re closing the valve This sequence occurs as often as necessary to release air that has collected in the valve RECEIVING AND STORAGE Inspect the valve upon receipt f...

Page 14: ...is not preventing the float from freely falling when fluid is drained from valve Verify linkage mechanism operates freely without binding or sticking Verify pressure at valve inlet does not exceed ma...

Page 15: ...x 724 776 1254 E mail quotes ga vag group com Please have the nameplate data available when ordering parts REPAIR KITS Soft Goods Kit A905 Part Number 2 80 11000 002 includes items 3 and 7 Linkage Kit...

Page 16: ...Section 4...

Page 17: ...ALLATION OPERATION AND MAINTENANCE MANUAL Figure F284 D Anti Slam Surge Check Valves 234 Clay Avenue Mars PA 16046 USA Telephone 724 776 1020 Fax 724 776 1254 E mail info ga vag group com IOM F284D 07...

Page 18: ...uld remain in a clean dry and weather protected area until installed For long term storage greater than 6 months the rubber surfaces of the seat should be coated with a non toxic lubricant such as Sup...

Page 19: ...cks or 2 x 4 s under the flange outboard of the bronze seat so that it can drop out of the body Ensure the surface beneath the valve will not damage the internal components when they drop out of the v...

Page 20: ...eplate data available when ordering parts WARRANTY The Warranty for GA Industries valves is included in our Terms and Conditions which can be found here https gaindustries com terms Anti Slam Surge Ch...

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