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1  General

1.1  Safety

DThese Operation and Maintenance Instructions must 

be observed and applied at all times along with the ge-

neral “VAG Installation and Operating Instructions for 

Valves” (see www.vag-group.com / Category: Installa-

tion and Operating Instructions). 

Arbitrary alterations of this product and the parts supplied with it 

are not allowed. VAG will not assume any liability for consequen-

tial damage due to non-compliance with these instructions.When 

using this valve, the generally acknowledged rules of technology 

have to be observed (e.g. national standards, EN 1074 Part 1 / 2 

etc.). The installation must only be carried out by qualified staff 

(see also Section 7.1 General safety instructions). For further tech-

nical information such as dimensions, materials or applications, 

please refer to the respective documentation (KAT 1310-A).

VAG valves are designed and manufactured to the highest stan-

dards  and their safety of operation is generally ensured l. How-

ever, valves may be potentially dangerous if they are operated 

improperly or are not installed  for their intended use.

Everyone dealing with the assembly, disassembly, operation, 

maintenance and repair of the valves must have read and under-

stood the complete Operating and Maintenance Instructions (Ac-

cident Prevention Regulations and ANSI Z535).

Before removing any protective devices and/or performing any 

work on the valves, depressurise the pipeline section and ensure 

it is free of hazards. Unauthorised, unintentional and unexpected 

actuation as well as any hazardous movements caused by stored 

energy (pressurised air, water under pressure) must be prevented.

In case of equipment that must be monitored and inspected, all 

relevant laws and regulations, such as the Industrial Code, the 

Accident Prevention Regulations, the Ordinance of Steam Boilers 

and instructional pamphlets issued by the Pressure Vessels Study 

Group must be complied with. In addition, the local accident pre-

vention regulations must be observed.

If a valve serving as an end-of-line valve is to be opened in a pres-

surised pipeline, this should be done with the utmost care to pre-

vent the emerging fluid from causing damage. Care must also be 

taken when closing the valve to avoid crushing or trapping. 

When a valve needs to be dismantled from a pipeline, fluid may 

emerge from the pipeline or the valve. The pipeline must be emp-

tied completely before the valve is dismantled. Special care needs 

to be taken in case of residue which may continue flowing.

1.2  Proper use

The VAG EKN

®

 Butterfly Valve is a shut-off valve designed for 

installation in pipelines.

The VAG EKN

®

 Butterfly Valve is  intended to shut off the medium. 

Its use as a control valve is only possible within certain limits. 

For the respective technical application ranges (e.g. operating 

pressure, medium, temperature) please refer to the product-rela-

ted documentation (KAT 1310-A). 

For any deviating operating conditions and applications, the 

manufacturer’s written approval must be obtained!

These Operation and Maintenance Instructions contain important 

information on the safe and reliable operation of the VAG EKN

®

 

Butterfly Valve.

Observing these Operation and Maintenance Instructions helps 

you to:

•  Prevent hazards

•  Reduce repair costs and down-time of the valve and/or the en-

tire equipment

•  Improve the operational safety and useful life of the equipment

•  These Operating and Maintenance Instructions apply to all ty-

pes of the VAG EKN® Butterfly Valve including all material and 

coating varieties

1.3  Identification

According to DIN EN 19 all valves bear an identification label spe-

cifying the nominal diameter (DN), nominal pressure (PN), body 

material and the manufacturer’s logo.

A rating plate is attached to the body and contains at least the 

following information:

VAG

  

Manufacturer’s name

DN

  

Nominal diameter of the valve

PN

  

Nominal pressure of the valve

   

Body material

   

Date of manufacture m

2  Transport and Storage

2.1  Transport

For transportation to its installation site, the valve must 

be packed in stable packaging material suitable for the 

size of the valve. It must be ensured that the valve is 

protected against atmospheric influences and external 

damage. When the valve is shipped under specific cli-

matic conditions (e.g. overseas transport), it must be 

specially protected and wrapped in plastic film and a 

desiccant must be added.

The factory-applied corrosion protection and any assemblies 

must be protected against damage by external influences during 

transport and storage.

The VAG EKN

®

 Butterfly Valve must be transported 

with its disk slightly open. For transport, place the val-

ve onto its inlet-side flange or on the flange flat base 

with the bearing lugs facing upwards. 

Picture 1: Transport position - on inlet-side flange

VAG Operation and Maintenance Instructions • 3

Summary of Contents for EKN B-Series

Page 1: ...KAT 1310 B Edition 6_21 03 17 Operation and Maintenance Instructions VAG EKN Butterfly Valve H M and B Series ...

Page 2: ...ream of the valve 8 4 2 2 Gear positions 10 4 3 Installation position 11 4 4 Assembly instructions and fittings 12 5 Set up and operation of the valve 12 5 1 Visual inspection and preparation 12 5 2 Function check and pressure test 12 5 3 Putting electric actuators into operation 12 6 Actuators 13 6 1 General 13 6 2 Operating torques 13 6 3 Emergency manual operation handwheel 13 6 4 Assembly of t...

Page 3: ...fluid may emerge from the pipeline or the valve The pipeline must be emp tied completely before the valve is dismantled Special care needs to be taken in case of residue which may continue flowing 1 2 Proper use The VAG EKN Butterfly Valve is a shut off valve designed for installation in pipelines The VAG EKN Butterfly Valve is intended to shut off the medium Its use as a control valve is only pos...

Page 4: ...ly Valve For valves that have been factory packed in transport crates wooden crates the centre of gravity of the entire unit must be taken into account The centre of gravity is marked on each side of the crate at our factory and must be considered for all lifting operations 2 2 Storage The VAG EKN Butterfly Valve should be stored with its disk slightly open The elastomeric parts seals must be prot...

Page 5: ... calculated either using the VAG UseCAD Planning Software or the following calculation rules Cavitation limits After the upstream and downstream pressures of the valve as well as the flow rate have been determined the cavitation value is cal culated as follows Calculation of the σ Value H1 Inlet pressure mWC H2 Outlet pressure mWC HAt Atmospheric pressure mWC Hd Evaporation pressure mWC v Flow vel...

Page 6: ...ssure applied to the closed valve must not exceed its rated pressure The VAG EKN Butterfly Valve has its limit stop in the gearbox This stop limits both the open and the closed position Due to the automatic lock of the gear it suffices to touch the end position Do not tighten it as this will not improve the tightness of the valve VAG Operation and Maintenance Instructions 6 Permanent operation of ...

Page 7: ...operational pressure of the medium is maintained on the opposite side of the disk The UVV lock is operated by pushing the movable bolts when required with a handwheel radially in the direction of the pipe centre behind the disk in the closed position The position of the Picture 6 VAG EKN Butterfly Valve with UVV safety interlock Type Fixed stops Movable bolts Illustration Single sided lock 0 3 sid...

Page 8: ... assembly in drinking water pipelines suitable sealing mate rials lubricants and process materials must be used which are approved for use in drinking water pipelines Before putting the valve into operation clean and purge the cor responding pipeline sections 4 2 Installation location The installation location of the valve must be selected to provide sufficient space for function checks and mainte...

Page 9: ...y Valve at elbows and branches unfavourable ideal 3 X DN EKN EKN favourable EKN When installing a butterfly valve downstream of a control valve or a plunger valve make sure that there is enough space between them minimum 10 x DN Picture 10 Installation of the VAG EKN Butterfly Valve with control valves installed upstream min 10 X DN VAG Operation and Maintenance Instructions 9 Branches and elbows ...

Page 10: ...lation of the VAG EKN Butterfly Valve 4 2 2 Gear positions The gear can be turned by 90 around the drive shaft A Flow on shaft side seat surface on the outlet side gear on the right B Flow on the side away from the shaft seat surface on the inlet side gear on the left C Flow on the side away from the shaft seat surface on the inlet side gear on the right D Flow on shaft side seat surface on the ou...

Page 11: ...cal position without restrictions with the gear facing up or down in the pipelines In case of valves with larger nominal diameters a special design of the valve must be selected due to the load of the disk Please consult VAG before placing your order Picture 13 Installation positions permissible impermissible DN 1000 vertical installation position VAG Operation and Maintenance Instructions 11 hori...

Page 12: ...ne it is connected to are aligned and level with each other Welding works on the pipeline must be performed be fore the valves are installed to prevent damage to the seals and the corrosion protection Welding residue must be removed befo re the equipment is put into operation The pipeline must be laid in a way that prevents harmful pipeline forces from being transmitted to the valve body Should co...

Page 13: ... to be observed and the external source of energy must be switched off and isolated Special care needs to be taken in case of hot surfaces Touching hot surfaces may result in burns Even when the de vice is switched off residual heat may cause burns Prior to any work make sure that the surface has cooled down to room temperature 6 2 Operating torques Operating torques are the maximum required torqu...

Page 14: ...AG EKN Butterfly Valve with VAG HYsec hydraulic brake and lift unit 7 1 General safety instructions Prior to the performance of inspection and mainte nance work on the valve or its assemblies shut off the pressurised pipeline depressurise it and secure it against inadvertent activation Depending on the type and risk of the fluid conveyed comply with all required safety regulations After completing...

Page 15: ... M and B Design and sub assemblies VAG Operation and Maintenance Instructions 15 A A B B C C D D E E F F Fuer diese Unterlagen behalten wir uns alle Rechte auch fuer den Fall der Patenterteilung und der Eintragung eines anderen gewerblichen Schutzrechtes vor Missbraeuchliche Verwendung wie insbesondere Vervielfaeltigung und Weitergabe an Dritte ist nicht gestattet sie kann zivil und strafrechtlich...

Page 16: ...rofile seal 3 emerges from the body Unfasten the retaining ring screws 5 1 Remove retaining ring 1 and sealing ring 3 Clean the disk 2 in the sealing zone Check the seat ring in the body for damage or deposits Insert the new sealing ring into the groove of the disk and slight ly grease it with KLÜBERSYNTH VR 69 252 Insert the hexagonal screws 5 1 and fasten them using the torque specified in Table...

Page 17: ...ues of retaining ring screws Picture 23 Tightening torques of retaining ring screws Bearing flange fixing screws Table 2 Tightening torques of bearing flange fixing screws Picture 24 Anzugsmomente Lagerflansch Fixierschrauben VAG Operation and Maintenance Instructions 17 Bearing flange fixing screw Pos 15 M 6 M 8 M 10 M 12 4 Nm 8 Nm 15 Nm 28 Nm Retaining ring screws Pos 5 1 M 6 M 8 M 10 M 12 M 16 ...

Page 18: ...gn matter Gear blocked Undo block No electrical connection of elec tric actuator Establish electrical connection Unfavourable flow and impair ment of movement Change installation position Leaks in the body seat Valve not completely closed yet Close valve completely Valve seal damaged or worn Replace seal Cavitation in valve Valve operating beyond its design limits Butterfly valve not suitable for ...

Page 19: ...Carl Reuther Str 1 68305 Mannheim Germany Phone 49 621 749 0 Fax 49 621 749 2153 info vag group com http www vag group com Service Our service hotline can be reached 24 7 world wide In case of emergency please contact us by phone Service hotline 49 621 749 2222 Service per email service vag group com ...

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