vacuubrand MD 4 NT VARIO Instructions For Use Manual Download Page 35

 page 35 of 105

Connect the pressure transducer via hose or small flange 

connection to the vacuum application. Do not mount the 

pressure transducer directly at the pump but close to the 

application. The cross-section of the tubing should be as 

large as possible.

Inside a vacuum system where evaporation occurs, e.g., 

a rotary evaporator, the vacuum is not uniform. For ex-

ample, a condenser can act as a pump, or the vacuum in 

the connecting tubing can be higher or lower than in the 

application itself. This affects the measurement results as 

well as the control levels. Therefore, carefully choose the 

position where to connect the pressure transducer. 

Position the pressure transducer and its vacuum line in 

such a way that condensate cannot flow towards the pres

-

sure transducer. Condensate and deposits will affect the 

measurement results. Clean the pressure transducer, if 

necessary. See section “Cleaning the pressure transduc-

er”, pg. 66.

Installing the hose nozzle at the VSK 3000

:

Unscrew the small flange. Slip hose nozzle with clamping 

ring onto the vacuum connection and fasten with union 

nut. 

VACUU•BUS

The CVC 3000 controller uses VACUU•BUS protocol to 

read  out  the  pressure  transducer  via  VACUU•BUS  line. 

Maximum cable length inside buildings: 32yd (30m). 

VACUU•BUS extension cable 2.2 yd (2 meters): order-no. 

612552. 

During operation

 Vent and dispose of 

potentially dangerous gases or 

vapors

 at the outlet of the pump appropriately. 

Summary of Contents for MD 4 NT VARIO

Page 1: ...105 Speed controlled diaphragm pumps Instructions for use Technology for Vacuum Systems MD 4 NT VARIO MV 2 NT VARIO MV 10 VARIO B Part I of II Part I Part I Safety information Technical data Use and...

Page 2: ...phragm pump before leaving our factory is tested intensively including an endurance run of 14 hours Any faults even those which oc cur rarely are identified and can be eliminated immediately After com...

Page 3: ...equired measures must be applied Safety instructions for vacuum equipment FR Attention Le mode d emploi pr sent n est pas disponible dans toutes les langues d Union Europ enne L utilisateur ne doit me...

Page 4: ...tiende este manual En este caso se debe disponer de una traducci n t cnicamente correcta del manual completo El manual debe ser le do y entendido completamente y deben aplicarse todas las medidas de s...

Page 5: ...ente letto e compreso prima di operare con lo strumento e devono essere applicati tutti gli accorgimenti richiesti Istruzioni di sicurezza per apparecchi a vuoto JP KR LT D mesio is vadovas n ra patei...

Page 6: ...o ci przeczytana i zrozumiana przed podj ciem pracy z urz dzeniem oraz nale y podj wszystkie niezb dne kroki zwi zane z prawid owym uzytkowaniem Wskaz wki bezpiecze stwa do urz dze pr niowych PT Aten...

Page 7: ...opravljene pa moraja biti tudi vse potrebne meritve Varnostni nasveti za vakuumske naprave SK Upozornenie Tento manu l nie je k dispoz cii vo v etk ch jazykoch E U vate nesmie obsluhova zariadenie po...

Page 8: ...ion 1 switch off 2 press both 3 turn 4 press Portugu ycc Polski Nederl Suomi CVC 3000 V2 0 Deutsch English Fran ais Italiano Espa ol T rk e Portugu ycc Polski Nederl Suomi CVC 3000 V2 0 Deutsch Englis...

Page 9: ...r all pumps 25 Gas inlet temperatures 25 Wetted parts 28 Abbreviations 29 Pump parts 29 Use and operation 32 Installing a pump in a vacuum system 32 During operation 35 Shutdown storage 37 Vacuum cont...

Page 10: ...placing diaphragms and valves 85 Cleaning and inspecting the pump heads MD 4 NT VARIO MV 2 NT VARIO 86 Replacing the diaphragm 88 Assembling the pump heads 90 Cleaning and inspecting the pump heads MV...

Page 11: ...rs arising from the pump and the pumped substances VACUUBRAND disclaims any liability for inappropri ate use of these pumps and for damage from failure to follow instructions contained in this manual...

Page 12: ...situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury Caution Hot surface Disconnect equipment from AC power Dispo...

Page 13: ...nd all warranty claims for those deficiencies Replace the protective caps if the equipment is not used immediately Store the equipment in dry and non corrosive conditions see also Technical data pg 25...

Page 14: ...mitted gas inlet temperature depends on several parameters like inlet pressure and ambient tempera ture see Technical data pg 25 Particles and dust must not enter the pump Do not pump liquids Ensure t...

Page 15: ...bursting Maximum permissible pressure at the pressure trans ducer 21 8 psi 1 5 bar absolute Keep the electrical power cord away from heated sur faces Provide a firm level platform for the equipment Ch...

Page 16: ...ill if necessary to avoid a reduction of ventilation MV 10 VARIO B Do not place the pump on soft surfaces e g rubber foam during operation This may reduce or block the fans air supply Position the pre...

Page 17: ...mity with regard to design type and model Directive EN 61010 1 gives in detail the conditions under which the equipment can be operated safely see also IP degree of protection Technical data pg 25 Ope...

Page 18: ...may lead to increased temperatures even to the point of exceeding the maximum permitted temperatures Check the inlet and outlet of the pump if there is a danger of forming deposits inside the pump e...

Page 19: ...inert gas for venting if necessary Drain appropriately or otherwise remove any poten tially explosive mixtures at the outlet of the pump or dilute them to non explosive concentrations Never operate th...

Page 20: ...ssible an exchange of gas albeit extremely slight between the environment and the vacuum system Adopt suitable measures to prevent contamination of the pumped substances or the environment Ensure that...

Page 21: ...lf hold thermal cutout in the winding Note Only manual reset is possible Press the START STOP key at the controller to confirm the error message Switch off the pump and disconnect from the power sourc...

Page 22: ...econtaminated before maintenance commences Take adequate precautions to protect people from the effects of dangerous substances if contamination has occurred Use appropriate protective clothing safety...

Page 23: ...which during normal operation explosive atmo spheres caused by gases vapors or mists normally don t occur or if they do occur are likely to do so only infrequently and for a short period only Equipme...

Page 24: ...mp achieves its specified ultimate vacuum is the pump s leak rate low enough to en sure that no explosive atmospheres will occur in the interior of the equip ment After any intervention at the vacuum...

Page 25: ...altitude above mean sea level ft m 6500 2000 Rated motor power hp kW 0 77 0 575 No load speed 50 60 Hz rpm 30 2400 Device fuse 100 120V slow blow fuse 8A 200 230V slow blow fuse 4A Motor protection th...

Page 26: ...t small flange DN 16 small flange DN 25 Outlet silencer A weighted emission sound pressure level uncertainty KpA 3 dB A dB A 45 45 52 Dimensions L x W x H approx in mm 12 8 x 9 3 x 9 6 325 x 235 x 245...

Page 27: ...ic mois ture during operation no condensation 30 to 85 Maximum permitted current of connect ed valves connected components 4A Degree of protection IEC 529 front side IP 42 Degree of protection IEC 529...

Page 28: ...O B Aluminum anodized Tubing MV 10 VARIO B PE Seal ring MV 10 VARIO B FPM Small flange Stainless steel Silencer PA PE aluminum or aluminum alloy silicone Overpressure safety relief device outlet MV 10...

Page 29: ...sulfide Position Component 1 Diaphragm pump NT VARIO 2 Controller CVC 3000 3 Pressure transducer VSK 3000 4 Mains connection 5 ON OFF switch 6 Pump rating plate 7 Fan 8 Inlet 9 Outlet silencer 10 Rece...

Page 30: ...page 30 of 105 MD 4 NT VARIO MV 2 NT VARIO shown MV 2 NT VARIO MV 10 VARIO B 3 2 8 10 10 4 5 9 12 13 11 4 1 5 3 2 6 8 9 7 12 11 10 7 10...

Page 31: ...lant valve serial interface RS 232 C Rear side CVC 3000 rating plate Depending on technical version the con nections of the VACUU BUS cables are equipped with a nib When connecting the VACUU BUS conne...

Page 32: ...pproximately 795 Torr 1060 mbar the pressure reading becomes incorrect due to saturation of the pressure transducer The dis play will flash Release pressure immediately Risk of bursting Particles and...

Page 33: ...k the power source and the pump s rating plate to be sure that the power source and the equipment match in voltage phase and frequency Make sure ventilation is adequate to maintain recommend ed operat...

Page 34: ...ehand informa tion upon request Connect the controller CVC 3000 via the VACUU BUS ca ble of the NT VARIO or VARIO B pump to the diaphragm pump Do not use more than one controller within the same VACUU...

Page 35: ...o connect the pressure transducer Position the pressure transducer and its vacuum line in such a way that condensate cannot flow towards the pres sure transducer Condensate and deposits will affect th...

Page 36: ...sealing ring order no 639729 instead If the pump is installed at an altitude of more than 6500 ft 2000 m above mean sea level check compatibility with applicable safety requirements and adopt suit ab...

Page 37: ...s required to ensure that the rated ultimate vacuum and pumping speed are attained Shutdown storage The pump can be switched off under vacuum Short term Has the pump been exposed to condensate Allow t...

Page 38: ...displayed followed by the preselected function and the pressure reading Attention Do not assemble or remove plug connections off axis Orient the plug correctly before inserting To connect additional...

Page 39: ...nge of value and to reach further parameters or to leave the set up menu Pump down Vac control Auto mode only with NT VARIO pump Program VACUULAN Configuration Selected function displayed in the upper...

Page 40: ...NT VARIO pump Pump down continuous pumping Process runtime only if process control is running 5 In line valve switched on Level sensor activated catchpots need to be emptied Peltronic emission conden...

Page 41: ...re chosen appropriately it is possible to start imme diately if similar operating conditions are desired The controller features five functions and one configuration menu see section Menu guide Each o...

Page 42: ...s or Auto mode Coolant valve Venting valve VACUULAN Use continuous speed control to manage NT VARIO VARIO B pumps based on pressure and time preselections Coolant valve Configuration Preselections for...

Page 43: ...Off Graphic Back Function Pump down Vac control Auto mode Program VACUULAN Configuration Back MODE Configuration Adjustment 760 Torr RS 232 Sensors Display Autostart Off Defaults Cancel Back VACUULAN...

Page 44: ...ration Off Graphic Back Program Edit Open 0 Store 0 Delay Off Graphic Back 1013 2 Auto mode mbar Auto mode Sensitivity normal Speed HI Minimum Off Delay Off Duration Off Graphic Back MODE or automatic...

Page 45: ...hed Minimum is adjustable in a range of 1 795 Torr 1 1060 mbar or can be set to Off A preset Duration process time has no effect if the process is stopped due to a preset Minimum before Duration is re...

Page 46: ...DE key again switches to Auto mode function The controller adapts the boiling pressure starting from the current vacuum level The preset function of the controller does not change due to this tem pora...

Page 47: ...a range of 1 100 or can be set to HI The selection HI recommended provides the optimum pumping speed of the pump and therefore an optimum ultimate vacuum Maximum An upper pressure limit can be presele...

Page 48: ...e pro cess control is running Press MODE key The controller switches to Auto mode and adapts the boiling pressure starting with the actual set value The preset func tion of the controller does not cha...

Page 49: ...vacuum can be fine adjusted by turning the selection knob while process is running Turn the selection knob A full turn causes a change of the set vacuum of 9 Torr 12 mbar Turning the knob one detent...

Page 50: ...rs determined during the pro cess Only in case of very sensitive processes is it advisable to reduce the maximum speed Minimum If the vacuum value reaches Minimum the process is stopped Use Minimum fo...

Page 51: ...DE key The controller switches to Vac control The cur rent pressure value is used and held as new set point The preset function of the controller does not change due to this tem porary switching When...

Page 52: ...fast as possible to the preset vacuum level As soon as the vacuum level is reached the time meter starts running Auto Auto indicates that the system will search for a boiling point automatically and w...

Page 53: ...the actual runtime are displayed across the top The timeline in the diagram adapts automatically to the process time Press the selection knob twice to return to the standard display The most recent pr...

Page 54: ...anges in the boiling point The following step starts either 1 once the cumulative process time reaches the set limit 1 hour 60 minutes even if the preset pressure 2 Torr mbar hPa has not been reached...

Page 55: ...ustable in the range of 1 795 Torr 1 1060 mbar Switch on the higher switching value If the pressure exceeds this pressure pumping down starts again The Switch on pressure is adjustable in the range of...

Page 56: ...the display shows a pressure vs time curve The timeline in the diagram adapts automatically to the process time Press the selection knob twice to return to the standard display VACUULAN 40 mbar 00 13...

Page 57: ...olvent Start process by pressing START STOP key alternatively Select Vac control function Set Set vacuum to a value which does not lead to evaporation of the solvent If necessary set value for Speed h...

Page 58: ...ommended Select Auto mode Start process by pressing START STOP key The Auto mode allows a fully automatic distillation even if the boiling vacuum is unknown In case of solvent mixtures the vacuum is r...

Page 59: ...tion knob Pressing MODE key a second time switches to Auto mode causing the vacuum level to be automatically adapted to changes of the boiling pressure alternatively Select Vac control function Set a...

Page 60: ...p also known as a roughing pump or backing pump for a high vacuum pump e g turbo molecular with high fore vacuum tolerance Use Pump down function with Speed set to HI or Use Vac control function with...

Page 61: ...t is possible Torr is displayed RS 232 Configuration of the interface setting of parameters and com mands see section Interface Baud rate can be set to 19200 9600 4800 or 2400 parity on 8 N 1 7 O 1 or...

Page 62: ...up can occur and to provide appropriate safety measures If necessary the user has to check prior to starting the process if the option Autostart is enabled Defaults If Defaults is set to Load the con...

Page 63: ...5 Torr 20 to 700 mbar no adjustment is possible Torr is displayed NOTICE Adjustment at atmospheric pressure An adjustment at atmospheric pressure is only possible if the pressure is higher than 525 To...

Page 64: ...adjustment under vacuum to a pres sure 0 1 Torr mbar adjustment to a precise ly known reference pressure within the range of 0 15 Torr 20 mbar is possible Evacuate the measurement connection of the VS...

Page 65: ...r D K 15154 01 The DAkkS is signatory to the multilateral agreements of the European cooperation for Accreditation EA and of the International Laboratory Ac creditation Cooperation ILAC for the mutual...

Page 66: ...ions concerning usage and disposal of sol vents Drain the solvent and dispose of in accordance with regulations Repeat cleaning if necessary Rinse the measurement chamber several times with alcohol in...

Page 67: ...of 105 Instructions for use Technology for Vacuum Systems Part II of II Part II Part II Interface parameters Accessories Maintenance Speed controlled diaphragm pumps MD 4 NT VARIO MV 2 NT VARIO MV 10...

Page 68: ...or all pumps 25 Gas inlet temperatures 25 Wetted parts 28 Abbreviations 29 Pump parts 29 Use and operation 32 Installing a pump in a vacuum system 32 During operation 35 Shutdown storage 37 Vacuum con...

Page 69: ...placing diaphragms and valves 85 Cleaning and inspecting the pump heads MD 4 NT VARIO MV 2 NT VARIO 86 Replacing the diaphragm 88 Assembling the pump heads 90 Cleaning and inspecting the pump heads MV...

Page 70: ...it For optimal electromagnetic compatibility assemble an interface filter cat no 638235 The controller is fully operable via the serial interface Measuring results preselections and the status of the...

Page 71: ...rol ler to Remote off in menu configuration Switch off the controller Then switch the controller back on and press the selection knob within 2s A maximum of ten commands per second is possible Read co...

Page 72: ...aloperation mode pressure transducer last command to interface incorrect IN_STAT status of process control 0XXX 1XXX X0XX X1XX XX00 XX01 XX02 XX03 XX10 XX11 XX20 XX21 XX22 XX23 XX30 XX31 XX32 XX33 coo...

Page 73: ...lection see respective function for parameter range OUT_SP_V set vacuum with venting XXXX unit mbar Torr hPa according to pre selection see respective function for parameter range OUT_SP_2 set frequen...

Page 74: ...cted the user has to ensure that no dangerous status of the system can occur due to the change of the mode of operation and must take appropriate safety precautions especially if selecting remote oper...

Page 75: ...X XXXXXXXXX0XXXXXX XXXXXXXXX1XXXXXX XXXXXXXXXX0XXXXX XXXXXXXXXX1XXXXX XXXXXXXXXXX0XXXX XXXXXXXXXXX1XXXX XXXXXXXXXXXX0XXX XXXXXXXXXXXX1XXX XXXXXXXXXXXXXyXX XXXXXXXXXXXXXXyX XXXXXXXXXXXXXXX0 XXXXXXXXXXX...

Page 76: ...XXXXXX X1XXXXXXX XX0XXXXXX XX1XXXXXX XXX0XXXXX XXX1XXXXX XXXX0XXXX XXXX1XXXX XXXXX0XXX XXXXX1XXX XXXXXX0XX XXXXXX1XX XXXXXXX0X XXXXXXX1X XXXXXXXX0 XXXXXXXX1 no fault at pump fault at pump no fault at...

Page 77: ...0 9 venting valve in program step y 0 9 IN_SP_P4y Step 0 1 no Step in program step y 0 9 Step in program step y 0 9 IN_SP_P5y Auto 0 1 no Auto in program step y 0 9 Auto in program step y 0 9 IN_PV_S...

Page 78: ...9 OUT_SP_P1y time XX XX XX XX XX XX total runtime until program step y 0 9 or time for program step y 0 9 additive OUT_SP_P2y pressure XXXX pressure at program step y 0 9 unit according to preselecti...

Page 79: ...ion interferes with a locally operated active process With command ECHO 1 a return value can be activated at write com mands A return value is only given if the command is performed cor rectly After b...

Page 80: ...tribution The VACUU LAN modules allow process ori ented flexible and cost effective connections according to your requirements One vacuum pump can support several workstations Con tact VACUUBRAND for...

Page 81: ...e g valves connected Check current draw of the connected devices Short circuit at connect ed valves Replace valves Short circuit at the RS 232 plug Check plug and cable Other than above men tioned cau...

Page 82: ...lve or use new valve or reconfigure with out valve Warning triangle and pump symbol are flashing six blips NT VARIO VARIO B pump and VMS Vacuum Management System connected Remove VMS Restart controlle...

Page 83: ...its ultimate vacuum or usual pumping speed Centring ring at small flange connection not correctly positioned or leak in the pipeline or vacuum system Check pump directly connect VSK 3000 di rectly at...

Page 84: ...nnect hose or silencer to pump outlet Be careful not to cause outlet over pressure especially with condensable vapors Diaphragm crack or diaphragm clamping disc loose Perform maintenance Other than ab...

Page 85: ...with the pro cess chemicals that have been pumped during opera tion Ensure that the pump is decontaminated before maintenance Avoid the release of pollutants Never operate a defective or damaged pump...

Page 86: ...ge All bearings are encapsulated and are filled with long life lubricant Under normal operating conditions the drive system is maintenance free In demanding circumstances it may be efficient to check...

Page 87: ...id the mixing of parts A Housing cover B O rings C Valves D Head cover E Diaphragm clamping disc with square head screw F Diaphragm G Diaphragm support disc H Washer I Connecting rod J Housing K Conne...

Page 88: ...o port Remove the head cover D carefully from the housing cover A Note position and alignment of valves C Remove the valves Replace valves or O rings if necessary Use petroleum ether or other industri...

Page 89: ...w washers The pump will not attain vacuum specification Too many washers Diaphragm clamping disc will hit head cover causing noisy operation and possibly causing the pump to seize up If the old diaphr...

Page 90: ...nts at the kidney shaped orifice in the valve seat 1 Outlet side of pump head The valve is oriented the same direction as the valve at the inlet side Put on housing cover A If it is not possible to po...

Page 91: ...itions If the specified ultimate vacuum is not achieved and if this does not change after the break in period If necessary recheck valve seats and pump chambers Checking the ultimate vacuum After any...

Page 92: ...B A Housing cover B O rings C Valves D Head cover E Diaphragm clamping disc with square head screw F Diaphragm G Diaphragm support disc H Washer I Connecting rod J Housing L Cover plate only at outle...

Page 93: ...assemble the housing cover A to check the valves C Unscrew four Allen screws with a 5mm wide Allen key Remove the housing cover A to gether with head cover D valves C and O rings B Never use a pointed...

Page 94: ...phragm clamping disc E Check for washers H between the diaphragm support disc G and the connecting rod I Do not mix the washers from the different pump heads since these are set at the factory to ensu...

Page 95: ...a phragm key Avoid damage of the diaphragm Do not excessively bend or crease the diaphragm E G F Assemble the original number of washers H between diaphragm support disc G and connecting rod I Screw d...

Page 96: ...the same direction as the valve at the inlet side 1 Screw in the Allen head screws at the head covers diagonally at first slightly with a 5 mm wide Allen key then tighten Recommended torque 8 9 ft lbf...

Page 97: ...butor Pull off the curved connecting hose at the pump head M Note the position and orientation of the valve B and remove Check valve for damage and replace if nec essary Make sure that the valve is co...

Page 98: ...e specified ultimate vacuum is not achieved and if this does not change after the break in period Check hose connectors at pump heads for leaks If necessary recheck valve seats and pump chambers Check...

Page 99: ...the same type see Technical data pg 25 Reassemble holder with fuse to the pump MD 4 NT VARIO MV 2 NT VARIO MV 10 VARIO B Replacing the device fuse Switch off the pump Disconnect the electrical power...

Page 100: ...ired Also decontaminated devices must not returned to VACUUBRAND due to a residual risk The same conditions apply to on site work No repair maintenance return or calibration is possi ble unless the co...

Page 101: ...ce parts for cosmetic reasons at your request and at your expense Before returning the device Pack the device properly if necessary please order origi nal packaging materials at your costs Mark the pa...

Page 102: ...ormal wear and tear of wearing parts such as diaphragms seals valves vanes condensers oil and the breakage of glass or ceramic parts for the consequences of chemical electrochemical or electrical infl...

Page 103: ...for reason of appearance repaint and replacement at customer s expense yes no 12 Legally binding declaration We assure for the returned device that all substances which have been in contact with the...

Page 104: ...r Num ro de s rie Siehe Typenschild See rating plate Voir plaque signal tique Angewandte harmonisierte Normen Harmonized standards applied Normes harmonis es utilis es DIN EN 12100 2011 DIN EN 61010 1...

Page 105: ...efore strictly the users responsibil ity to very carefully check the application of these data to their specific requirements No claims arising from the information provided in this lit erature will c...

Reviews: