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VACUTEC Leakfinder WV622N-VWKIT, Instruction & Operation Manual

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VACUTEC Leakfinder WV622N-VWKIT Instruction & Operation Manual Download Page 6

3

 

Optional Accessories 

Bladder Plug with Through Hole:

 (WVA-096)  

For sealing irregular sizes (from 

47-152mm) and to 

introduce smoke.  
Includes spare bladder replacement.   

Bladder Plug with Through Hole:

  (WVA-132)  

For sealing irregular sizes (from 

31-90mm) and to 

introduce smoke. 
Includes spare bladder replacement. 

  Bladder tube replacement:

 WVA-098) for bladder WVA-096 (48.5mm 

⌀

)

 

  Bladder tube replacement:

  (WVA-149)for bladder WVA-134 (22mm 

⌀

)

 

Filter Elements Kit: 

(WVRP-103) 5 micron, 

.

01 micron and Carbon-activated. 

Capless Adapter: 

fits Ford and G.M. double-door capless fuel tank neck 

(WVA-078). Adapter for applying pressure &/or vacuum to the fuel tank. 
Brilliantly simple 
• Specifically designed for new double-door capless fuel tanks.
• Reusable.
• Use with any smoke machine or other leak detection device. 

5-year warranty

.

Universal Adapter (Standard): 

(WVA-063) 

Brilliantly simple 
• Quickly pops-on most fuel tank filler necks
• Reusable
• Use with any smoke machine or other leak detection device  

5-year warranty

Power Converter 

(WVA-080) connects to smoke tester and grounded wall power 

outlet, to avoid using the vehicle battery as a power source. (

USA plug

) 

AC input: 

100-240V AC/5A  50/60Hz  |  

DC output: 

12V 25A 

Accessories Storage Case 

(WVA-168) 

Summary of Contents for Leakfinder WV622N-VWKIT

Page 1: ...odel No WV622N VWKIT Diagnostic Smoke Machine with Integrated Nitrogen Generator and non contaminating UltraTraceUV Tracer Dye Solution USA Canada Int l Patents 9 417 152 3 060 897 ZL201480058656 7 2 279 147 2 394 911 1 384 984 Others Pending ...

Page 2: ...ravioletlight Air pressure supplied to Leakfinder can be between 3 4 to 17 bar 50 250PSIG When using alternate source of UV light use light that includes 405 nanometer nm UV light range and wear yellow glasses When operating Leakfinder in near freezing temperatures cycle the operation of Leakfinder 20 seconds ON and 20 seconds OFF for approximately the first minute of operation This will allow Lea...

Page 3: ... simplest and quickest way to find many vehicle system leaks Smoke vapor generating leak detectors containing STAR Technology inside are the only leak detectors in the world approved by automakers OEMs for EVAP and other system testing The patented technology inside your Leakfinder including the vapor producing solution UltraTraceUV was designed in collaboration with major OEMs in order to establi...

Page 4: ...e deposited at the exact location of a leak Also has laser pointer Note For eye safety UV enhancement always use yellow glasses when using UV light Standard Size Service Port Adapter WVA 006 connects to factory service port on many OBD II vehicles Plug in battery Cables WVA 072 connects to Leakfinder and 12VDC battery Smoke Diffuser WVA 003 locates leaks around doors windows sunroofs and trunk com...

Page 5: ...2 Included with Leakfinder WV622N VWKIT Fuel Neck Cap Adapter Threaded WVA 142 Fuel Cap Receiver Assembly WVA 143 Vehicle Cap Test Hose Assembly WVA 144 ...

Page 6: ...s Adapter fits Ford and G M double door capless fuel tank neck WVA 078 Adapter for applying pressure or vacuum to the fuel tank Brilliantly simple Specifically designed for new double door capless fuel tanks Reusable Use with any smoke machine or other leak detectiondevice 5 year warranty Universal Adapter Standard WVA 063 Brilliantly simple Quickly pops on most fuel tank filler necks Reusable Use...

Page 7: ...ower supply line Power supply 12 volts DC Power consumption 12 oz 355 ml 14 in H2O 34 9 mbar 3 49 kPa 10 liters per minute 15 feet 4 6 mm 8 feet 2 4 mm 15 amps Workshop Air Inlet Filter Assembly Flow Meter s Pointer Flag Flow Meter Scratch Resistant Housing Indicator Lights ON OFF Switch on 5 minute timer Vacuum Pressure Gauge Control Valve Power Cables Back of tester Integrated Nitrogen Generator...

Page 8: ...nitrogen generator s housing Connect workshop air to air fitting Set air pressure between 3 4 to 10 3 bar 50 150 PSIG 3 c Connect power cord and push white tab toward tester to lock position To remove plug 1 Pull white tab to unlock 2 Push inner tab downward while at the same time pulling plug away from tester Bleed Hole Air fitting NOTE The nitrogen generator naturally expels oxygen during the ni...

Page 9: ...se we recommend you replace the filter elements inside Filter Assembly Kit WVRP 104 once a year and use only approved Filter Elements Kit Part No WVRP 103 as noted in Optional Accessories page in this manual Turn filter bowl turn in counter clock direction to gain access to the filter elements IMPORTANT NOTE In order for the moisture and contaminants that collect in the filter bowls to drain air m...

Page 10: ...TE Leak size is discussed in Basic EVAP Test section of manual SMOKE Delivers maximum smoke volume FLOW CONTROL Controls smoke volume Locating the leak source is sometimes easier with less smoke volume First fill system with smoke at full volume then reduce volume while still introducing smoke Note Flow Control does not affect delivery pressure it only affects flow volume ...

Page 11: ...mpletely unwind smoke supply hose when connecting to the vehicle A hose that is left wound up will collect excessive smoke vapor inside the hose which may impede smoke vapor flow through the hose If this occurs allow the supply hose to drain prior to its next use 2 a Position to SMOKE full flow b Press START button Green and red lights turn ON A blinking green light indicates a weak battery System...

Page 12: ...nd the dye A B The laser light can see the smoke vapor even if the naked eye cannot as demonstrated by this difficult to see smoke vapor leak Notice the yellow box in image A showing where the laser light is reflected by the almost invisible smoke vapor leak Then image B finds the leak with the UV light 9 ...

Page 13: ...ly Exhaust Fluorescent Dye Deposit The UltraTraceUV smoke solution contains a special ultraviolet activated fluorescent dye that deposits at the exact location of a leak Use the UV light provided to highlight the dye The longer the smoke is allowed to exit a leak the more dye will be deposited This technology has been designed so that the dye deposits only if there is pressure differential So for ...

Page 14: ...o Fresh Air not to re circulate Set blower on fullspeed This creates positive cabin pressure 2 Connect supply hose nozzle to Smoke Diffuser 3 Lay smoke path along seals 4 Look for smoke disturbance indicating a leak No smoke disturbance means No Leak Smoke disturbance pinpoints the leak ...

Page 15: ...igure 2 NOTE This flow meter measurement indicates the EVAP Pass or Fail line for that leak standard Testing the EVAP System 1 Connect Leakfinder supply line to EVAP system 2 Position Control Valve on either TEST non smoke or SMOKE fullflow 3 Press START button and fill the system until the flow meter ball stops descending Observe position of ball as compared to red flag Above red flag FAIL Below ...

Page 16: ...l flow setting A filled system is confirmed when the flow meter ball stops descending and the pressure gauge stops increasing in pressure 2 If the Leakfinder is still turned ON turn it OFF by pressing the button on the control panel and immediately observe the pressure gauge for any decay which would indicate a leak in the system being leak tested NOTE to perform a vacuum test on a system use a te...

Page 17: ...Figure 4 I Using a flat blade screwdriver turn adjustment screw clockwise to increase pressure and counter clockwise to reduce pressure Note Do not turn adjustment screw more than turn at a time Note If reducing pressure you must remove plug from the supply hose in order to relieve pressure build up then plug nozzle again and verify pressure reading on Leakfinder s gauge Figure 3 Figure 4 Figure 5...

Page 18: ... Poor power supply cable connection 1 Secure power connection at the machine and wall outlet There is no air or smoke coming out of the supply hose 1 Flow Control valve is closed either on Control Valve or at base of supply hose 2 Air gas supply to tester is insufficient 3 Bad power supply cable connection or power converter is set too low 1 Open flow control valves 2 Check for sufficient air gas ...

Page 19: ...from defects in material and workmanship for one years from the date of originalinvoice Seller s obligations under this warranty are limited solely to the repair or at Seller s option replacement of or refund of the original purchase price for Equipment or parts which to Seller s satisfaction are determined to be defective and which are necessary in Seller s judgment to return the equipment to goo...

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