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Vacon NXP, User Manual

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Vacon NXP User Manual Download Page 26

4

Put the rubber grommets in the openings:

1

.

FR7 IP21 (UL Type 1)

2

.

FR7 IP54 (UL Type 12)

3

.

FR8

See also step 5 in 3.5.1.1 Installing the accessories

for how to put the grommets correctly.

1

2

3

5

Close the cover of the AC drive.

VACON · 26

RECEIVING THE DELIVERY 

3 

TEL. +358 (0)201 2121 · FAX +358 (0)201 212 205

Summary of Contents for NXP

Page 1: ...vacon nxs p ac drives user manual wall mounted drives standalone drives ...

Page 2: ......

Page 3: ...ights Reserved The User Manual gives you the necessary information about the installation commissioning and operation of Vacon NX AC drives We recommend that you read carefully these instructions before the first power up of the AC drive PREFACE VACON 3 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM ...

Page 4: ...e select the language of the keypad and the application Accept the selections with the Enter button If the Start Up wizard is not active obey the instructions a and b a Select the language of the keypad from the Menu M6 page 6 1 For instructions on how to use the keypad see Chapter 7 Control panel b Select the application from the Menu M6 page 6 2 For instructions on how to use the keypad see Chap...

Page 5: ...ccessories 24 3 6 Product modified label 27 3 7 Disposal 27 4 Mounting 28 4 1 General information about mounting 28 4 2 Dimensions for wall mounting 29 4 2 1 Wall mounting of FR4 FR6 29 4 2 2 Wall mounting of FR7 30 4 2 3 Wall mounting of FR8 31 4 2 4 Wall mounting of FR9 32 4 3 Dimensions for flange mounting 33 4 3 1 Flange mounting of FR4 to FR6 33 4 3 2 Flange mounting of FR7 and FR8 35 4 3 3 F...

Page 6: ...Control terminals 71 6 3 Installation of option boards 75 6 4 Galvanic isolation barriers 76 7 Control panel 77 7 1 Control keypad 77 7 2 Display 78 7 3 Navigation on the control panel 79 7 4 Using the Monitoring menu M1 81 7 5 Using the Parameter menu M2 82 7 5 1 Finding the parameter 82 7 5 2 Editing the text values 83 7 5 3 Editing the numerical values 84 7 6 Using the Keypad control menu M3 85...

Page 7: ...8 3 5 Connecting the motor to the process 123 8 4 Measuring the cable and motor insulation 124 8 5 Installation in an IT system 124 8 5 1 Frames FR4 FR5 and FR6 124 8 5 2 Frame FR7 125 8 5 3 Frames FR8 FR11 127 8 6 Maintenance 127 8 6 1 Capacitor reforming 128 9 Technical data for NXS and NXP 129 9 1 AC drive power ratings 129 9 1 1 Mains voltage 208 240 V 129 9 1 2 Mains voltage 380 500 V 131 9 1...

Page 8: ...to this Vacon AC drive 1 EC Declaration of conformity Find the EC Declaration of Conformity on the next pages 2 UL approval cULus approval file number E171278 3 RCM approval RCM approval number E2204 VACON 8 APPROVALS 1 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 9: ...ety EN 61800 5 1 2007 EN 60204 1 2006 A1 2009 as relevant EMC EN 61800 3 2004 A1 2012 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards In Vaasa 7th of October 20...

Page 10: ...rds Safety EN 61800 5 1 2007 EN 60204 1 2006 A1 2009 as relevant EMC EN 61800 3 2004 A1 2012 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards In Vaasa 7th of Oct...

Page 11: ...ety EN 61800 5 1 2007 EN 60204 1 2006 A1 2009 as relevant EMC EN 61800 3 2004 A1 2012 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards In Vaasa 7th of October 20...

Page 12: ...NG WARNING Do not touch the components of the power unit when the drive is connected to mains The components are live when the drive is connected to mains A contact with this voltage is very dangerous WARNING Do not touch the motor cable terminals U V W the brake resistor terminals or the DC terminals when the drive is connected to mains These terminals are live when the drive is connected to main...

Page 13: ...a fault reset the motor starts immediately if the start signal is active unless the pulse control for Start Stop logic is selected If the parameters the applications or the software change the I O functions including the start inputs can change WARNING Wear protective gloves when you do mounting cabling or maintenance operations There can be sharp edges in the AC drive that can cause cuts 2 3 CAUT...

Page 14: ... AND EARTH FAULT PROTECTION CAUTION The AC drive must always be grounded with a grounding conductor that is connected to the grounding terminal that is identified with the symbol Not using a grounding conductor can cause damage to the drive The touch current of the drive is more than 3 5 mA AC The standard EN 61800 5 1 tells that 1 or more of these conditions for the protective circuit must be tru...

Page 15: ...local regulations on the minimum size of the protective grounding conductor NOTE Because there are high capacitive currents in the AC drive it is possible that the fault current protective switches do not operate correctly CAUTION Do not do voltage withstand tests on the AC drive The manufacturer has already done the tests Doing voltage withstand tests can cause damage to the drive 2 5 ELECTRO MAG...

Page 16: ...tion from www vacon com downloads REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l en semble des informations de sécurité avertissements et mises en garde applicables sur le site www vacon com downloads VACON 16 SAFETY 2 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 17: ... 2 Type designation code 3 1 PACKAGE LABEL To make sure that the delivery is correct compare your order data to the data on the package label If the delivery does not agree with your order speak to the vendor immediately A B F C D E G H I J Fig 1 The package label of Vacon AC drives A The order number of Vacon B The type designation code C The type codes for the power unit and the control unit D T...

Page 18: ... codes and optional codes Each part of the type designation code agrees to the data in your order The code can have this format for example NXS 0000 5 A 2 H 1 SSV A1A20000C3 NXP 0000 5 A 2 H 1 SSV A1A20000C3 VACON 18 RECEIVING THE DELIVERY 3 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 19: ... UL Type 1 5 IP54 UL Type 12 T flange mounted through hole mounted H The EMC emission level C obeys the category C1 of standard IEC EN 61800 3 A1 1st environment and nominal volt age less than 1000 V H obeys the category C2 of standard IEC EN 61800 3 A1 fixed installations and nominal volt age less than 1000 V L obeys the category C3 of standard IEC EN 61800 3 A1 2nd environment and nominal volt a...

Page 20: ...nd letter xXx S Air cooled drive The boards the third letter xxX S Standard boards FR4 to FR8 V Coated boards FR4 to FR8 F Standard boards FR9 to FR11 G Coated boards FR9 to FR11 A Standard boards FR10 to FR11 standalone drives B Coated boards FR10 to FR11 standalone drives N separate IP54 UL Type 12 control box standard boards FR9 IP00 FR10 O separate IP54 UL Type 12 control box coated boards FR9...

Page 21: ...6 1 Capacitor reforming 3 4 REMOVING THE PACKAGING AND LIFTING THE AC DRIVE To lift the AC drives larger than FR7 out of the package use a jib crane Speak to the factory or the distributor near you to get information on how to lift the AC drive safely After you lift the drive do a check for signs of damage on the drive 3 4 1 WEIGHT OF THE AC DRIVE The weights of AC drives of different frames are v...

Page 22: ...ag Components 1 The grounding terminals FR4 FR5 2 pieces 2 The grounding clamps for control cable 3 pieces 3 The rubber grommets sizes vary from class to class 3 pieces 4 The cable entry flange 5 Screws M4x10 5 pieces 6 Screws M4x16 3 pieces 7 The grounding clamps for grounding conductor FR6 2 pieces 8 The grounding screws M5x16 FR6 4 pieces INSTALLING THE ACCESSORIES 1 Make sure that you received...

Page 23: ...rive 3 Remove the cable cover See the locations of 1 the grounding terminals FR4 FR5 2 the grounding clamps for grounding conductor FR6 1 2 RECEIVING THE DELIVERY VACON 23 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 3 ...

Page 24: ...ry flange to the frame of the AC drive with 5 pieces of M4x10 screws Close the cover of the AC drive 3 5 2 FR7 FR8 CABLE ACCESSORIES 2 3 4 1 Fig 3 The contents of accessories bag Components 1 Screws M4x16 3 pieces 2 The grounding clamps for control cable 3 pieces 3 The rubber grommets GD21 FR7 IP54 UL Type 12 3 pieces FR8 6 pieces 4 The rubber grommets GDM36 FR7 3 pieces VACON 24 RECEIVING THE DEL...

Page 25: ...s 2 Open the cover of the AC drive 3 Attach the grounding clamps for control cable on the grounding level with M4x16 screws 1 FR7 standard 2 FR7 profibus 3 FR8 standard 4 FR8 profibus 1 2 3 4 RECEIVING THE DELIVERY VACON 25 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 3 ...

Page 26: ...IP21 UL Type 1 2 FR7 IP54 UL Type 12 3 FR8 See also step 5 in 3 5 1 1 Installing the accessories for how to put the grommets correctly 1 2 3 5 Close the cover of the AC drive VACON 26 RECEIVING THE DELIVERY 3 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 27: ...ed in slot A B C D E Date Date Date 3 7 DISPOSAL When the drive is at the end of its operation life do not discard it as a part of municipal waste You can recycle the primary components of the drive You must disassemble some components before you can remove the different materials Recycle the electrical and electronic components as waste To make sure that the waste is recycled correctly send the w...

Page 28: ...Type 12 and the enclosure class of the control unit is IP21 UL Type 1 Attach the AC drive with the screws and other components that you received in the delivery Make sure that there is sufficiently free space around the AC drive for cooling see 4 5 Cooling Also make sure that the mounting surface is sufficiently flat For the dimensions of the wall mounted and flange mounted Vacon NX AC drives see ...

Page 29: ...IONS FOR WALL MOUNTING 4 2 1 WALL MOUNTING OF FR4 FR6 W1 W2 H1 H2 Ø D1 H3 Ø E1Ø E2Ø Fig 4 Dimensions of the NXS and NXP AC drive FR4 FR6 MOUNTING VACON 29 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 30: ... 1 11 0017 2 0031 2 0016 5 0031 5 144 5 67 100 3 94 419 16 5 406 15 98 391 15 39 214 8 43 7 0 27 2 x 37 2 x 1 46 28 3 1 11 0048 2 0061 2 0038 5 0061 5 0004 6 0034 6 195 7 68 148 5 83 558 21 97 541 21 3 519 20 43 237 9 33 9 0 35 3 x 37 3 x 1 46 FR5 only 4 2 2 WALL MOUNTING OF FR7 H2 W1 D1 H3 H1 W2 E1Ø Ø Fig 5 Dimensions of the NXS and NXP AC drive FR7 VACON 30 MOUNTING 4 TEL 358 0 201 2121 FAX 358 ...

Page 31: ...35 3 x 50 3 3 x 1 98 4 2 3 WALL MOUNTING OF FR8 H2 W1 H1 D1 W2 Ø E1Ø Fig 6 Dimensions of the NXS and NXP AC drive FR8 Table 7 Dimensions in mm in inch of the NXS and NXP AC drive FR8 Drive type W1 W2 H1 H2 D1 Ø E1Ø 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 291 11 47 255 10 04 758 29 88 732 28 81 344 13 54 9 0 35 2 x 59 2 x 2 32 MOUNTING VACON 31 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON ...

Page 32: ...13 362 14 25 340 13 39 285 11 22 Table 9 Dimensions in mm in inch of the NXS and NXP AC drive FR9 part 2 Drive type H1 H2 H3 H4 H5 H6 Ø E1Ø 0261 2 0300 2 0261 5 0300 5 0125 6 0208 6 1150 45 28 1120 44 09 721 28 39 205 8 07 16 0 63 188 7 40 21 0 83 59 2 32 Brake resistor terminal box H6 not included For FR8 and FR9 when Brake chopper or Additional DC connection is selected in type designation code ...

Page 33: ... W2 H1 H2 H3 H4 H5 D1 D2 Ø 0004 2 0012 2 0003 5 0012 5 128 5 03 113 4 45 337 13 27 325 12 8 327 12 9 30 1 18 22 0 87 190 7 48 77 3 03 7 0 27 0017 2 0031 2 0016 5 0031 5 144 5 67 120 4 72 434 17 09 420 16 54 419 16 5 36 1 42 18 0 71 214 8 43 100 3 94 7 0 27 0048 2 0061 2 0038 5 0061 5 0004 6 0034 6 195 7 68 170 6 69 560 22 05 549 21 61 558 22 30 1 18 20 0 79 237 9 33 106 4 17 6 5 0 26 MOUNTING VACO...

Page 34: ...e FR4 to FR6 Drive type W1 W2 W3 H1 H2 H3 H4 Ø 0004 2 0012 2 0003 5 0012 5 123 4 84 113 4 45 315 12 40 325 12 8 5 0 20 6 5 0 26 0017 2 0031 2 0016 5 0031 5 135 5 31 120 4 72 410 16 14 420 16 54 5 0 20 6 5 0 26 0048 2 0061 2 0038 5 0061 5 0004 6 0034 6 185 7 28 170 6 69 157 6 18 539 21 22 549 21 61 7 0 27 5 0 20 6 5 0 26 VACON 34 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 35: ...in inch of the NXS and NXP AC drive with flange FR7 and FR8 part 1 Drive type W1 W2 W3 W4 D1 D2 Ø 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 237 9 33 175 6 89 270 10 63 253 9 96 257 10 12 117 4 61 6 5 0 26 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 289 11 38 355 13 98 330 12 99 344 13 54 110 4 33 9 0 35 MOUNTING VACON 35 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 36: ...l box 202 5 mm 7 97 in and conduit box 68 mm 2 68 in are not included see 5 7 Cable installation for illustrations of these W1 H1 H2 H2 H3 H4 H5 H6 Ø W3 W2 Fig 11 The dimensions of the opening and drive outline with flange FR7 Table 14 The dimensions in mm in inch of the opening and drive outline with flange FR7 Drive type W1 W2 W3 H1 H2 H3 H4 H5 H6 Ø 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 233 ...

Page 37: ...5 The dimensions in mm in inch of the opening and drive outline with flange FR8 Drive type W1 W2 H1 H2 H3 H4 H5 Ø 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 301 11 85 330 12 99 810 31 89 832 32 76 265 10 43 258 10 16 33 1 30 9 0 35 MOUNTING VACON 37 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 4 ...

Page 38: ...d NXP AC drive F9 A Top B Opening Table 16 Dimensions in mm in inch of the NXS and NXP AC drive FR9 part 1 Drive type W1 W2 W3 W4 W5 D1 D2 D3 Ø 0261 2 0300 2 0261 5 0300 5 0125 6 0208 6 530 20 87 510 20 08 485 19 09 200 7 87 5 5 0 22 362 14 25 340 13 39 109 4 29 21 0 83 VACON 38 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 39: ...1 H3 D1 H4 H2 H1 Fig 14 Dimensions of the NXS and NXP AC drive FR10 and FR11 Table 18 Dimensions in mm in inch of the NXS and NXP AC drive FR10 and FR11 Drive type W1 W2 W3 H1 H2 H3 H4 D1 0385 5 0520 5 0261 6 0416 6 595 23 43 291 11 46 131 5 16 2018 79 45 1900 74 8 1435 56 5 512 20 16 602 23 70 0590 5 0730 5 0460 6 0590 6 794 31 26 390 15 35 230 9 06 2018 79 45 1900 74 80 1435 56 5 512 20 16 602 2...

Page 40: ... the lower drive goes to a different direction than the air intake of the top drive Make sure that the temperature of the cooling air does not go above the maximum ambient operating temperature or below the minimum ambient operating temperature of the drive 4 5 1 COOLING OF FR4 TO FR9 A A2 D A A2 B B C Fig 15 Installation space A The clearance around the drive see also B and C B The distance from ...

Page 41: ...0 79 6 30 3 15 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 80 80 300 100 3 15 3 15 11 81 3 94 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 80 80 300 200 3 15 3 15 11 81 7 87 0261 2 0300 2 0261 5 0300 5 0125 6 0208 6 50 80 400 250 350 1 97 3 15 15 75 9 84 13 78 To change the fan with the motor cables connected the necessary clearance on the 2 sides of the drive is 150 mm 5 91 inch The minimum clearance ...

Page 42: ... 2 0003 5 0012 5 70 41 2 0017 2 0031 2 0016 5 0031 5 0004 6 0013 6 190 112 0048 2 0061 2 0038 5 0061 5 0018 6 0034 6 425 250 0075 2 0114 2 0072 5 0105 5 0041 6 0052 6 425 250 0140 2 0205 2 0140 5 0205 5 0062 6 0100 6 650 383 0261 2 0300 2 0261 5 0300 5 0125 6 0208 6 1300 765 VACON 42 MOUNTING 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 43: ...und the AC drive Installation space dimensions mm Installation space dimensions in A B C A B C 20 200 800 0 79 7 87 31 50 Table 22 The necessary quantity of cooling air Drive type The quantity of cooling air m3 h The quantity of cooling air CFM 0385 5 0520 5 0261 6 0416 6 2600 1530 0590 5 0730 5 0460 6 0590 6 3900 2295 For more information on the power losses based on the switching frequency see C...

Page 44: ...he nominal output current of the drive You can find the nominal output current on the nameplate We recommend that you select the cables and the fuses to agree with the output current because the input current of the AC drive is almost the same as the output current For information on how to make the cable installation to obey the UL standards see Chapter 5 2 UL standards on cabling Chapter 5 3 Cab...

Page 45: ... concentric protection wire A cable for the specified mains voltage We recommend an NKCABLES MCMK cable See Fig 18 3 A symmetrical power cable with a compact low impedance shield A cable for the specified mains voltage We recommend an NKCABLES MCCMK SAB ÖZCUY J or equivalent cable See Fig 18 For the EMC levels C1 and C2 it is necessary to have a 360º grounding of the shield with cable glands in th...

Page 46: ...ng refer to the mains Do not use larger fuses than what is recommended Make sure that the operation time of the fuse is less than 0 4 seconds The operation time agrees with the fuse type and the impedance of the supply circuit For more information on faster fuses speak to the manufacturer The manufacturer can also recommend some aR UL recognised IEC 60269 4 and gS IEC 60269 4 fuse ranges The table...

Page 47: ... 2 0012 5 11 12 12 16 3 2 5 2 5 1 4 1 4 FR5 0017 2 0016 5 17 16 20 3 4 4 1 10 1 10 0025 2 0022 5 25 22 25 3 6 6 1 10 1 10 0031 2 0031 5 31 31 35 3 10 10 1 10 1 10 FR6 0048 2 0038 5 0045 5 48 38 45 50 3 10 10 2 5 50 Cu 6 50 Al 2 5 35 0061 2 0061 5 61 63 3 16 16 2 5 50 Cu 6 50 Al 2 5 35 FR7 0075 2 0072 5 75 72 80 3 25 16 2 5 50 Cu 6 50 Al 6 70 0088 2 0087 5 88 87 100 3 35 16 2 5 50 Cu 6 50 Al 6 70 0...

Page 48: ...140 2 0140 5 140 160 3 70 35 25 95 Cu Al 6 95 0170 21 0168 51 168 200 3 95 50 95 185 Cu Al 6 95 0205 2 0205 5 205 250 3 150 70 95 185 Cu Al 6 95 FR9 0261 21 0261 51 261 315 3 185 95 or 2 3 120 70 95 185 Cu Al 6 95 0300 21 0300 51 300 315 2 3 120 70 95 185 Cu Al 6 95 1 Use cables with a 90 C 194 F heat resistance to obey the UL standards VACON 48 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212...

Page 49: ...G 0025 2 0022 5 AJT30 3 10 AWG 10 AWG 18 AWG 8 AWG 18 AWG 8 AWG 0031 2 0031 5 AJT35 3 8 AWG 8 AWG 18 AWG 8 AWG 18 AWG 8 AWG FR6 0048 2 0038 5 0045 5 AJT50 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 14 AWG 2 AWG 0061 2 0061 5 AJT70 3 6 AWG 6 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 14 AWG 2 AWG FR7 0075 2 0072 5 AJT80 3 4 AWG 6 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 10 AWG 2 0 AWG 0088 2 0087 5 AJT100 3...

Page 50: ...G 0170 21 0168 51 AJT200 3 3 0 AWG 1 0 AWG 3 0 AWG 350kcmil Cu Al 10 AWG 3 0 AWG 0205 2 0205 5 AJT250 3 300kcmil 2 0 AWG 3 0 AWG 350kcmil Cu Al 10 AWG 3 0 AWG FR9 0261 21 0261 51 AJT300 3 350kcmil 3 0 AWG 2 3 250kcmil 2 0 AWG 3 0 AWG 350kcmil Cu Al 10 AWG 3 0 AWG 0300 21 0300 51 AJT400 2 3 250kcmil 2 0 AWG 3 0 AWG 350kcmil Cu Al 10 AWG 3 0 AWG 1 Use cables with a 90 C 194 F heat resistance to obey...

Page 51: ... 2 5 50 Cu 6 50 Al 2 5 35 0018 6 18 20 3 4 4 2 5 50 Cu 6 50 Al 2 5 35 0022 6 22 25 3 6 6 2 5 50 Cu 6 50 Al 2 5 35 0027 6 0034 6 27 34 35 3 10 10 2 5 50 Cu 6 50 Al 2 5 35 FR7 0041 6 41 50 3 10 10 2 5 50 Cu 6 50 Al 6 50 0052 6 52 63 3 16 16 2 5 50 Cu 6 50 Al 6 50 FR8 0062 6 0080 6 62 80 80 3 25 16 25 95 Cu Al 6 95 0100 6 100 100 3 35 16 FR9 0125 6 0144 6 0170 6 125 144 170 160 200 3 95 50 95 185 Cu ...

Page 52: ... AJT25 3 10 AWG 10 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 14 AWG 2 AWG 0027 6 0034 6 AJT35 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 14 AWG 2 AWG FR7 0041 6 AJT50 3 8 AWG 8 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 10 AWG 1 AWG 0052 6 AJT70 3 6 AWG 6 AWG 14 AWG 1 AWG Cu 10 AWG 1 AWG Al 10 AWG 1 AWG FR8 0062 6 0080 6 AJT90 3 4 AWG 6 AWG 4 AWG 3 0 AWG Cu Al 10 AWG 3 0 AWG 0100 6 AJT110 3 2 AWG 6 AWG 4 AW...

Page 53: ... 57Cu Even Odd Even Odd 0460 5 460 500 3 pcs Cu 2 3 150 70 Al 2 3 240Al 72Cu Even Odd Even Odd 0520 5 520 630 3 pcs Cu 2 3 185 95 Al 2 3 300Al 88Cu Even Odd Even Odd FR11 0590 5 590 315 6 pcs Cu 2 3 240 120 Al 4 3 120Al 41Cu Even Even Odd 0650 5 650 400 6 pcs Cu 4 3 95 50 Al 4 3 150Al 41Cu Even Even Odd 0730 5 730 400 6 pcs Cu 4 3 150 70 Al 4 3 185Al 57Cu Even Even Odd 1 uses a correction factor 0...

Page 54: ... 3 pcs Cu 2 3 300kcmil 2 0 AWG Al 2 3 500kcmil Al 2 0 Cu AWG Even Odd Even Odd 0520 5 AJT600 3 pcs Cu 2 3 350kcmil 3 0 AWG Al 2 3 600kcmil Al 3 0 AWG Cu Even Odd Even Odd FR11 0590 5 AJT350 6 pcs Cu 2 3 500kcmil 250kcmil Al 4 3 250kcmil Al 1 AWG Cu Even Even Odd 0650 5 AJT350 6 pcs Cu 4 3 AWG3 0 1 0 AWG Al 4 3 300kcmil Al 1 AWG Cu Even Even Odd 0730 5 AJT400 6pcs Cu 4 3 300kcmil 2 0 AWG Al 4 3 350...

Page 55: ...cs Cu 2x 3 95 50 Al 2 3 150Al 41Cu Even Odd Even Odd 0385 6 385 400 3 pcs Cu 2 3 120 70 Al 2 3 185Al 57Cu Even Odd Even Odd 0416 6 416 500 3 pcs Cu 2 3 150 70 Al 2 3 185Al 57Cu Even Odd Even Odd FR11 0460 6 460 500 3 pcs Cu 2 3 150 70 Al 2 3 240Al 72Cu Even Odd Even Odd 0502 6 502 630 3 pcs Cu 2 3 185 95 Al 2 3 300Al 88 Cu Even Odd Even Odd 0590 6 590 315 6 pcs Cu 2 3 240 120 Al 4 3 120Al 41Cu Eve...

Page 56: ...kcmil Al 1 0 AWG Cu Even Odd Even Odd 0416 6 AJT500 3 pcs Cu 2 3 300kcmil 2 0 AWG Al 2 3 350kcmil Al 1 0 AWG Cu Even Odd Even Odd FR11 0460 6 AJT500 3 pcs Cu 2 3 300kcmil 2 0 AWG Al 2 3 500kcmil Al 2 0 AWG Cu Even Odd Even Odd 0502 6 AJT600 3 pcs Cu 2 3 350kcmil 3 0 AWG Al 2 3 600kcmil Al 3 0 AWG Cu Even Odd Even Odd 0590 6 AJT350 6 pcs Cu 2 3 500kcmil kcmil250 Al 4 3 250kcmil Al 1 AWG Cu Even Eve...

Page 57: ...ensions that we recommend for the brake resistor cables in the tables in Chapter 5 3 Cable dimensioning and selection CAUTION If you use a multi conductor cable 1 of the conductors of the brake resistor cable stays unconnected Cut off the remaining conductor to prevent an accidental contact with a conducting component See Chapter 9 1 5 Brake resistor ratings NOTE The frames FR8 and larger have the...

Page 58: ... 2 HP If the used motor cables are longer than these speak to the factory to get more information NOTE Each parallel cable adds to the total length NOTE If you use long motor cables max 100 m or 328 ft together with small drives 1 5 kW or 2 01 HP the capacitive current in the motor cable can increase the measured motor current compared to the actual motor current Think this when you set up the mot...

Page 59: ... 39 0 79 0 28 1 97 0 28 1 38 FR5 0 79 1 57 0 39 1 18 0 79 2 36 0 79 1 57 FR6 0 79 3 54 0 59 2 36 0 79 3 54 0 59 2 36 FR7 0 98 4 72 0 98 4 72 0 98 4 72 0 98 4 72 NOTE If it is necessary to connect an external brake resistor see Brake Resistor Manual See also Chapter 7 9 7 1 Internal brake resistor connection P6 7 1 1 Strip the motor cable the mains cable and the brake resistor cable B1 D1 A1 B2 A2 ...

Page 60: ...n the cover of the AC drive FR4 FR5 FR7 3 Remove the screws of the cable cover Remove the cable cover Do not open the cover of the power unit VACON 60 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 61: ... cable entry plate NOTE Use a cable gland as an alternative to the grommet in types where this is necessary A B C A The mains cable B The brake cable C The motor cable 5 Remove the grounding clamps for grounding conductor POWER CABLING VACON 61 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 62: ...6 Put the cable entry plate with the cables into the groove on the frame of the drive VACON 62 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 63: ... the brake resistor cable into the correct terminals b Attach the grounding conductor of each cable to a grounding terminal with a grounding clamp for grounding conductor c See the correct tightening torques in Table 35 FR4 FR5 FR6 FR7 POWER CABLING VACON 63 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 64: ...f the drive Make sure that the control cables or the cables of the AC drive are not caught between the frame and the cable cover Table 35 The tightening torques of the terminals Frame Type Tightening torque the mains cable and motor cable terminals Nm lb in FR4 0004 2 0012 2 0003 5 0012 5 0 5 0 6 4 5 5 3 FR5 0017 2 0031 2 0016 5 0031 5 1 2 1 5 10 6 13 3 FR6 0048 2 0061 2 0038 5 0061 5 0004 6 0034 ...

Page 65: ...R8 0140 0168 0205 0 91 1 10 9 45 9 45 0 91 1 10 9 45 9 45 0 91 1 10 9 45 9 45 0 91 1 10 9 45 9 45 FR9 1 10 11 61 1 10 11 61 1 10 11 61 1 10 11 61 NOTE If you want to connect an external brake resistor see Brake Resistor Manual See also Chapter 7 9 7 1 Internal brake resistor connection P6 7 1 1 Strip the motor cable the mains cable and the brake resistor cable B1 D1 A1 B2 A2 C1 D2 C2 MAINS MOTOR G...

Page 66: ...2 FR8 only Open the cover of the AC drive 3 FR8 only Open the power unit cover FR9 only Remove the cable cover FR8 FR9 VACON 66 POWER CABLING 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 67: ...ables through them a Do not cut the grommet openings wider than what is necessary for the cables that you use b If the grommets fold in when you put the cable pull the cable back to make the grommets straight NOTE Use a cable gland as an alternative to the grommet in types where this is necessary POWER CABLING VACON 67 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 5 ...

Page 68: ...ke the connection tight with some insulation tape or a cable tie 8 Connect the cables a Connect the phase conductors of the mains cable and of the motor cable into the correct terminals If you use a brake resistor cable connect its conductors into the correct terminals b Attach the grounding conductor of each cable to a grounding terminal with a grounding clamp for grounding conductor c See the co...

Page 69: ...er of the drive unless you want to make the control connections first Table 38 Tightening torques of the terminals Frame Type Tightening torque the mains cable and motor cable terminals Nm lb in FR8 0168 2 0205 2 0168 5 0205 5 40 354 FR9 0261 2 0300 2 0261 5 0300 5 0125 6 0208 6 40 354 5 7 3 FRAMES FR10 FR11 For more information on how to install the cables for frames FR10 and larger see Vacon NXP...

Page 70: ... wiring examples The type code shows the I O boards that are installed at the factory For more information on the option boards see Vacon NX option board manual It is possible to use the drive with an external power source with these properties 24 VDC 10 minimum 1000 mA Connect the external power source to one of the 2 bidirectional terminals 6 or 12 see Chapter 6 3 Installation of option boards T...

Page 71: ... of 0 5 mm2 20 AWG screened multicore cables See more on the cable types in Table 23 The selection of the correct cable The terminal wires must be a maximum of 2 5 mm2 14 AWG for the terminals of the relay board and 1 5 mm2 16 AWG for other terminals Table 39 The tightening torques of the control cables The terminal The terminal screw The tightening torque Nm lb in Relay and thermistor terminals M...

Page 72: ...Analogue input voltage or current 24 V aux voltage I O ground Analogue input common Analogue input common Common A for DIN1 DIN3 Common B for DIN4 DIN6 Analogue signal output Analogue output common Control voltage output I O ground AO1 Selection V mA with jumper block X1 0 10 V Ri 200 kΩ 10V 10V Joystick ctrl sel with jumper 0 20 mA Ri 250 Ω Differential input if not connected to ground Allows 20 ...

Page 73: ...ol terminal signals on relay boards OPTA2 and OPTA3 6 2 2 1 Digital input signal inversions The active signal level is different when the common inputs CMA and CMB terminals 11 and 17 are connected to 24 V or to ground 0 V See Fig 24 The 24 V control voltage and the ground for the digital inputs and the common inputs CMA CMB can be internal or external DIN1 24V GND DIN2 DIN3 CMA 24V GND DIN1 DIN2 ...

Page 74: ...n the OPTA1 board The positions of the jumpers set the signal type of analogue and digital inputs On the A1 basic board there are 4 jumper blocks X1 X2 X3 and X6 Each jumper block contains 8 pins and 2 jumpers See the possible jumper selections in Fig 25 X6 X2 X1 X3 X6 X2 X1 A B C D A B C D A B C D X3 Fig 25 Jumper blocks on OPTA1 VACON 74 CONTROL UNIT 6 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 75: ...ial A B C D AI1 mode Voltage input 0 10V AI2 mode Voltage input 10 10V A B C D Jumper block X3 CMA and CMB grounding CMB connected to GND CMA connected to GND CMB isolated from GND CMA isolated from GND CMB and CMA internally connected together isolated from GND Fig 26 Jumper selections for OPTA1 NOTE If you change the AI AO signal contents also change the related board parameter in menu M7 6 3 IN...

Page 76: ...ound The relay outputs are also double isolated from each other at 300VAC EN 50178 10Vref L1 L2 L3 U V W GND AI1 GND Control I O ground Gate drivers Control panel Control unit Power unit Digital input group A Digital input group B Analogue input Digital input 24V AI2 AI2 AO2 DO1 AO1 DIN3 CMA DIN1 DIN6 CMB DIN4 RO1 2 RO1 3 RI1 1 RO2 2 RO2 3 TI1 TI1 RO2 1 Fig 27 The galvanic isolation barriers VACON...

Page 77: ...e drive ramps down C The LED blinks when the AC drive is stopped because of dangerous conditions Fault Trip See Chapter 7 7 Using the Active faults menu M4 D The Start button When the keypad is the active control place this button starts the motor See Chapter 7 6 1 Control place E The Stop button The button stops the motor unless the stop is disabled by the parameter R3 4 R3 6 See Chapter 7 6 1 Co...

Page 78: ...or is in RUN state The indication starts to blink when a stop command is given and blinks while the speed continues to decrease B The direction of motor rotation is forward C The direction of motor rotation is reverse D The drive does not operate E The AC power is on F An alarm is given G A fault is given and the AC drive is stopped H The I O terminals is the active control place I The Control key...

Page 79: ...re push the Menu button Left On the display you see your current location in the menu for example S6 3 2 You also see the name of the group or item in your current location Monitor V1 V1 A B C READY RUN Keypad M1 Fig 30 The navigation items on the control panel A The location on the menu B The description name of the page C The number of items that are available or the item value CONTROL PANEL VAC...

Page 80: ...pplication selection S6 3 Copy parameters S6 4 Compare param S6 5 Security S6 6 Keypad settings S6 7 Hardware settings S6 8 System information S6 9 Power monitor S6 11 Power multi monitor V1 9 Unit temperature V1 10 Motor temp V1 11 Analogue Input 1 V1 12 Analogue Input 2 V1 13 Current input V1 14 DIN1 DIN2 DIN3 V1 15 DIN4 DIN5 DIN6 V1 16 Analogue output V1 17 Multimonit items M2 Parameters M6 Sys...

Page 81: ...ltage to the motor V1 8 DC link voltage V 7 The measured voltage in the DC link of the drive V1 9 Unit temperature C 8 The heat sink temperature in Celsius or Fahren heit V1 10 Motor temperature 9 The calculated motor temperature in percentage of the nominal temperature See All in One Appli cation Manual V1 11 Analogue input 1 V mA 13 AI1 V1 12 Analogue input 2 V mA 14 AI2 V1 13 DIN 1 2 3 15 Shows...

Page 82: ... To scroll through the menu push the Browser buttons Up and Down READY RUN FreqReference 13 95 Hz Keypad 7 5 USING THE PARAMETER MENU M2 FINDING THE PARAMETER 1 To find the Parameter menu scroll down in the Main menu until the location indication M2 shows on the first line of the display READY Parameters G1 G8 Keypad 2 Push the Menu button Right to move into the Parameter Group Menu G READY Keypad...

Page 83: ...o move directly to the first parameter of that group READY Min Frequency 13 95 Hz Keypad EDITING THE TEXT VALUES 1 Find the parameter with the Browser and Menu buttons READY Min Frequency 13 95 Hz Keypad 2 To go to the Edit mode push the Menu button Right The parameter value starts to blink READY Min Frequency 13 95 Hz Keypad 3 Set the new value with the Browser buttons Up and Down CONTROL PANEL V...

Page 84: ...t the change push the Enter button The value stops to blink and the new value shows in the value field NOTE The value does not change if you do not push the Enter button READY P2 1 1 Min Frequency 14 45 Hz Keypad When the drive is in RUN state many parameters are locked and you cannot edit them If you try to change the value of such a parameter the text Locked shows on the display You must stop th...

Page 85: ...Index Parameter Min Max Unit Default Cust ID Description P3 1 Control place 1 3 1 125 1 I 0 terminal 2 Keypad 3 Fieldbus R3 2 Keypad reference P2 1 1 P2 1 2 Hz 0 00 P3 3 Direction on key pad 0 1 0 123 0 Forward 1 Reverse R3 4 Stop button 0 1 1 114 0 Limited func tion of Stop button 1 Stop button always enabled 7 6 1 CONTROL PLACE You can use 3 control places to control the AC drive For each contro...

Page 86: ... Keypad Keypad 7 6 2 THE KEYPAD REFERENCE SUBMENU P3 2 The keypad reference submenu P3 2 shows the frequency reference In this submenu you can also edit the frequency reference The value changes on the control panel To make the motor speed to agree with the value on the control panel select the keypad as the control place EDITING THE FREQUENCY REFERENCE 1 In the Keypad control menu M3 find the Key...

Page 87: ...tons 2 To go to the edit mode push the Menu button Right 3 To select Yes or No use the Browser buttons 4 Accept the selection with the Enter button When the Stop motor function is not active the STOP button stops the motor only when the keypad is the control place 7 6 5 SPECIAL FUNCTIONS IN THE KEYPAD CONTROL MENU There are some special functions that you can do in menu M3 NOTE If you are in other...

Page 88: ...ctive faults menu from the Main menu push the Menu button Right If there is a Fault in the display these symbols show A Fault symbol B Fault type symbol see FAULT STOP I O term 11 Output phase T1 T13 F B A For more information on the fault types and how to reset faults see Chapter 10 Fault tracing For the fault codes possible causes and information on how to correct the fault see Chapter 10 2 Faul...

Page 89: ...t temperature C T 10 Run status T 11 Direction T 12 Warnings T 13 0 speed T 14 Subcode T 15 Module T 16 Submodule Tells if the drive was at zero speed 0 01 Hz when the fault showed THE REAL TIME RECORD If real time is set on the AC drive the data items T1 and T2 show as follows Description Type T 1 Counted operation days yyyy mm dd T 2 Counted operation hours hh mm ss sss CONTROL PANEL VACON 89 24...

Page 90: ...history You can also see the information on each fault in the Fault time data record see Chapter 7 7 1 The fault time data record The value line of the main page H1 H shows the number of faults in the fault history The location indication tells in which order the faults have shown The newest fault has the indication H5 1 the second newest H5 2 and so on If there are 30 faults in the history the ne...

Page 91: ...THE SYSTEM MENU M6 The System menu includes the general settings of the AC drive These are for example application selection parameter sets and information about the hardware and software The number of submenus and subpages shows as the symbol S or P on the value line 1 To find the System menu scroll down in the Main menu until the location indication M6 shows on the first line of the display READ...

Page 92: ...ol appl S6 3 Copy parameters S6 3 1 Parameter sets Store set 1 Load set 1 Store set 2 Load set 2 Load factory defaults S6 3 2 Load up to keypad All parameters S6 3 3 Load down from keypad All parameters All but motor parameters Application parameters P6 3 4 Parameter backup Yes Yes No S6 4 Compare parame ters S6 4 1 Set1 Not used S6 4 2 Set2 Not used S6 4 3 Factory settings S6 4 4 Keypad set S6 5 ...

Page 93: ...acklight time Always 65535 min 10 S6 7 Hardware settings P6 7 1 Internal brake resistor Connec ted Not connected Connected P6 7 2 Fan control Continu ous Continuous Temperature First start Calc temp P6 7 3 HMI acknowledg timeout 200 5000 ms 200 P6 7 4 HMI number of retries 1 10 5 P6 7 5 Sine filter Connec ted Not connected Connected S6 8 System informa tion S6 8 1 Total counters C6 8 1 1 MWh count...

Page 94: ...T6 8 2 5 Clear operating time counter S6 8 3 Software info S6 8 3 1 Software package S6 8 3 2 System software version S6 8 3 3 Firmware inter face S6 8 3 4 System load S6 8 4 Applications S6 8 4 Name of applica tion D6 8 4 1 Application ID D6 8 4 2 Applications Ver sion D6 8 4 3 Applications Firmware inter face S6 8 5 Hardware I6 8 5 1 Info Power unit type code I6 8 5 2 Info Unit voltage V I6 8 5 ...

Page 95: ...rm Language English 2 To go to the edit mode push the Menu button Right The name of the language starts to blink READY I O term Language English 3 To select the language for the control panel texts use the Menu buttons Up and Down 4 To accept the selection push the Enter button The name of the languages stops to blink and all text information on the control panel shows in the language you selected...

Page 96: ...have 2 options To upload the parameters of the new application to the keypad select Yes with the Browser buttons To keep the parameters of the application that was last used in the keypad select No with the Browser buttons For more information on the Application Package see Vacon NX Application Manual 7 9 3 COPY PARAMETERS S6 3 Use this function to copy parameters from one AC drive to a different ...

Page 97: ...tDef to download again the factory default values Select Store set 1 to save actual values of all parameters as set 1 Select Load set 1 to download the values in set 1 as the actual values Select Store set 2 to save actual values of all parameters as set 2 Select Load set 2 to download the values in set 2 as the actual values Select the function with the Browser buttons 5 To accept the selection p...

Page 98: ...rs S6 3 subpage find the Up to keypad page S6 3 2 2 Push the Menu button Right READY I O term Up to keypad Select 3 To go to the edit mode push the Menu button Right All param starts to blink READY I O term Up to keypad All param 4 To accept the selection push the Enter button READY I O term Up to keypad Wait 5 Wait until OK shows on the display READY I O term Up to keypad OK VACON 98 CONTROL PANE...

Page 99: ... go to the edit mode push the Menu button Right 3 You have 2 options To activate the Automatic parameter backup select Yes with the Browser buttons To deactivate the Automatic parameter backup select No with the Browser buttons When the Automatic parameter backup is active the control panel makes a copy of the parameters of the application Each time you change a parameter the keypad backup is auto...

Page 100: ... I O term Set1 P1 P6 3 To compare the values to a different set use the Browser buttons 4 To go to the page with the parameter values push the Menu button Right In the display that opens the value on the Description line A is the value of the selected set and the value on the value line B is the actual value READY I O term P2 1 2 50 0 20 0 Hz B A 5 To go to the edit mode push the Menu button Right...

Page 101: ...n prevent unauthorised changes in the application selection with the Password function S6 5 1 By default the password is not active SETTING A PASSWORD 1 In Security submenu push the Menu button Right READY I O term Password Not in use 2 To go to the edit mode push the Menu button Right The display shows 0 that blinks READY I O term Password 0 3 You have 2 options to set a password with the Browser...

Page 102: ...e a valid password ENTERING A PASSWORD When you have set the password and try to go to a submenu that has password protection the display shows Password 1 When the display shows Password give the password with the Browser buttons DEACTIVATING THE PASSWORD FUNCTION 1 Find the Password S6 5 1 in the Security menu with the Browser buttons 2 To go to the edit mode push the Menu button Right 3 Set valu...

Page 103: ...n 7 9 5 3 Start up wizard P6 5 3 The Startup wizard helps in the commissioning of the AC drive By default the Startup wizard is active In the Startup wizard you set this information the language the application the values for a set of parameters that are same to all applications the values for a set of application specific parameters Table 45 Using a Startup Wizard Action Button Accepting a value ...

Page 104: ...e Enter button 7 9 5 4 Multimonitoring items P6 5 4 You can monitor 3 actual values at the same time see Chapter 7 4 Using the Monitoring menu M1 and chapter Monitoring values in the Application Manual of your application You can change the values that are monitored with other values if you first enable the change in the Multimonitoring items page P6 5 4 ENABLING DISABLING THE CHANGE OF MULTIMONIT...

Page 105: ...e Browser buttons In the submenu there are 5 pages P that control the panel operation Default page P6 6 1 Default page in the operating menu P6 6 2 Timeout time P6 6 3 Contrast adjustment P6 6 4 Backlight time P6 6 5 READY I O term Keypad settings P1 P5 7 9 6 1 Default page P6 6 1 With Default page you can set the location page to which the display automatically moves after the Timeout time see be...

Page 106: ... with the Browser buttons 6 To accept the new default page value push the Enter button 7 9 6 2 Default page in the Operating menu P6 6 2 In this submenu you can set the default page in the Operating menu The display automatically moves to the set page after the Timeout time see Chapter 7 9 6 3 Timeout time P6 6 3 or after you set the control panel on For instructions see Chapter 7 9 6 1 Default pa...

Page 107: ... 4 Contrast adjustment P6 6 4 If the display is not clear you can adjust its contrast with the same procedure as that for the timeout time setting see Chapter 7 9 6 3 Timeout time P6 6 3 7 9 6 5 Backlight time P6 6 5 You can set the time the backlight stays on until it goes off You can select a value between 1 and 65535 minutes or Forever For the value setting procedure see Chapter 7 9 6 3 Timeout...

Page 108: ... this function to tell the AC drive if the internal brake resistor is connected or not If your the AC drive has an internal brake resistor the default value of this parameter is Connected We recommend that you change this value to Not conn if it is necessary to install an external brake resistor to increase the braking capacity the internal brake resistor is disconnected for some reason SETTING TH...

Page 109: ...out a minute after one of these the heat sink temperature falls to 55 C 131 F the AC drive stops the Fan control value is changed from Continuous to Temperature First start When power is on the fan is in the stop state When the AC drive gets the first start command the fan starts Calc temp The fan function agrees to the calculated IGBT temperature If the IGBT temperature is more than 40 C 104 F th...

Page 110: ...hange the default values of parameters 6 7 3 and 6 7 4 200 and 5 if the AC drive is connected to the PC with a cable If the AC drive is connected to the PC with a modem and the messages are transferred with a delay set the values for parameter 6 7 3 to agree these delays For example if the transfer delay between the AC drive and the PC is 600 ms make these settings Example Set the value of paramet...

Page 111: ...RECEIVE HMI ACKNOWLEDGEMENT 1 In the Hardware settings submenu find the Number of retries to receive HMI acknowledgement with the Browser buttons 2 To go to the edit mode push the Menu button Right The value starts to blink 3 To change the number of retries use the Browser buttons 4 To accept the change push the Enter button 7 9 7 5 Sine filter P6 7 5 When you use an old motor or a motor that was ...

Page 112: ...ime counter days and hours counts always when the power is on Table 46 Counter pages Page Counter Example C6 8 1 1 MWh counter C6 8 1 2 Power On day counter Value on display is 1 013 The drive has operated for 1 year and 13 days C6 8 1 3 Power On hour counter Value on display is 7 05 16 The drive has operated for 7 hours 5 minutes and 16 seconds 7 9 8 2 Trip counters S6 8 2 The Trip counters page ...

Page 113: ...page 6 8 2 5 use the Menu button Right Not reset READY STOP I O term Clr Optime cntr 3 To go to the edit mode push the Menu button Right Not reset READY I O term Clr Optime cntr 4 To select Reset push Browser buttons Up and Down READY STOP I O term Clr Optime cntr Reset 5 To accept the selection push the Enter button READY STOP I O term Clr Optime cntr Reset CONTROL PANEL VACON 113 24 HOUR SUPPORT...

Page 114: ... interface 6 8 3 4 System load 7 9 8 4 Applications S6 8 4 The Applications submenu S6 8 4 contains information on all applications on the AC drive Table 49 Applications information pages Page Content 6 8 4 Name of application 6 8 4 1 Application ID 6 8 4 2 Version 6 8 4 3 Firmware interface EXAMINING THE APPLICATION PAGE 1 In the System info submenu find the Applications page with the Browser but...

Page 115: ...C drive READY Standard I O term D1 D3 4 To go to the Information pages use the Menu button Right READY Application id ASFIFF01 I O term 5 To see the different pages use the Browser buttons READY Version I O term 2 01 7 9 8 5 Hardware S6 8 5 The Hardware information page includes information on the AC drive hardware CONTROL PANEL VACON 115 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 7 ...

Page 116: ...menu find the Expander boards page 6 8 6 with the Browser buttons READY Expander boards I O term E1 E5 2 To go to the Expander boards page push the Menu button Right READY A NXOPTA1 I O term E1 E2 3 To select the board use the Browser buttons If no board is connected to the slot the display shows no board If a board is connected to a slot but there is no connection the display shows no conn See Ch...

Page 117: ...rds see Chapter 7 10 Using the Expander board menu M7 7 9 8 7 Debug menu S6 8 7 The Debug menu is for advanced users and application designers Speak to the factory to get instructions if it is necessary 7 10 USING THE EXPANDER BOARD MENU M7 In the Expander board menu you can see which expander boards are connected to the control board find and edit the expander board parameters CONTROL PANEL VACON...

Page 118: ...ED EXPANDER BOARDS 1 To find the Expander board menu scroll down in the Main menu until the location indication M7 shows on the first line of the display READY Expander boards I O term G1 G5 2 To go to the Expander board menu from the Main menu push the Menu button Right READY C NXOPTC5 I O term G1 G2 3 To examine the list of connected expander boards use the Browser buttons Up and Down READY D NX...

Page 119: ...ADY C NXOPTC5 I O term G1 G2 2 To see the information on the expander board push the Menu button Right READY Monitor I O term V1 V2 3 To scroll to the Parameters use the Browser buttons Up and Down READY Parameters I O term P1 P4 4 To examine the list of parameters push the Menu button Right READY Slave address I O term 126 CONTROL PANEL VACON 119 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACO...

Page 120: ...ght For instructions on how to edit the parameter values see Chapter 7 5 Using the Parameter menu M2 READY Slave address I O term 126 7 11 FURTHER KEYPAD FUNCTIONS The Vacon NX control keypad has more application related functions See Vacon NX Application Package for more information VACON 120 CONTROL PANEL 7 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 121: ... the connections of the drive disconnect the drive from mains Wait 5 minutes before you open the cover of the drive Then use a measuring device to make sure that there is no voltage The connections of the drive are live 5 minutes after it is disconnected from mains WARNING Before you do electrical work make sure that there is no voltage WARNING Do not touch the relay board terminals or other I O b...

Page 122: ...oups are connected to 24 V or ground of the control terminal or the external power source Do a check of the quality and quantity of the cooling air See chapter 4 5 Cooling Make sure that there is no condensation on the inner surfaces of the AC drive Make sure that there are no unwanted objects in the installation space Before you connect the drive to mains do a check of the installation and the co...

Page 123: ...you know that you do the tests 1 Turn the supply voltage off and wait until the drive stops See Chapter 8 2 Commissioning of the drive step 5 2 Connect the motor cable to the motor and to the motor cable terminals of the frequency converter 3 Make sure that all Start Stop switches are in Stop positions 4 Turn the mains switch ON 5 Do again the Run test A or B see Chapter 8 3 2 The Run test without...

Page 124: ...able from the motor 2 Open the bridging connections in the motor connection box 3 Measure the insulation resistance of each motor winding The voltage must be the same or higher than the motor nominal voltage but not higher than 1000 V 4 The insulation resistance must be 1 MΩ at the ambient temperature of 20 C 68 F 5 Obey the instructions of the motor manufacturer 8 5 INSTALLATION IN AN IT SYSTEM I...

Page 125: ...odified label see 3 6 Product modified label If the label is not attached at this time attach it on the drive near the name plate 8 5 2 FRAME FR7 Change the EMC protection of the AC drive to level C4 1 Open the cover of the AC drive 2 Open the cable cover of the AC drive COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON 125 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 8 ...

Page 126: ...r of the AC drive 4 Remove the EMC screws 5 Remove the screw and replace with a plastic screw M4 6 Cut the leads of the 3 capacitors VACON 126 COMMISSIONING AND ADDITIONAL INSTRUCTIONS 8 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 127: ...EMC level of FR7 back to C2 8 5 3 FRAMES FR8 FR11 Only a Vacon service person can change the EMC protection class of Vacon NXS or NXP FR8 FR11 8 6 MAINTENANCE In normal conditions Vacon NX AC drives are maintenance free To make sure that the drive operates correctly and has a long life we recommend that you do regular maintenance Refer to the table for maintenance intervals COMMISSIONING AND ADDIT...

Page 128: ...ecessary to reform the capacitors to prevent damage to the capacitors To make sure that the possible high leakage current through the capacitors stays in minimum use a DC power supply with an adjustable current limit 1 Set the current limit to 300 800mA to agree with the size of the drive 2 Connect the DC power supply to the B B terminals DC to B DC to B of the DC link or directly to the capacitor...

Page 129: ... AND NXP 9 1 AC DRIVE POWER RATINGS 9 1 1 MAINS VOLTAGE 208 240 V All sizes are available as IP21 UL Type 1 or IP54 UL Type 12 TECHNICAL DATA FOR NXS AND NXP VACON 129 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 9 ...

Page 130: ...5 25 0 27 5 17 5 26 3 35 0 5 5 4 0 7 5 5 0031 31 0 34 1 25 0 37 5 50 0 7 5 5 5 10 7 5 FR6 0048 48 52 8 31 0 46 5 62 0 11 0 7 5 15 10 0061 61 0 67 1 48 0 72 0 96 0 15 0 11 0 20 15 FR7 0075 75 0 83 0 61 0 92 0 122 0 22 0 15 0 25 20 0088 88 0 97 0 75 0 113 0 150 0 22 0 22 0 30 25 0114 114 0 125 0 88 0 132 0 176 0 30 0 22 0 40 30 FR8 0140 140 0 154 0 105 0 158 0 210 0 37 0 30 0 50 40 0170 170 0 187 0 ...

Page 131: ...LTAGE 380 500 V All sizes are available as IP21 UL Type 1 The sizes FR4 to FR10 are also available as IP54 UL Type 12 TECHNICAL DATA FOR NXS AND NXP VACON 131 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 9 ...

Page 132: ...31 0 34 0 23 0 35 0 46 0 15 0 11 0 18 5 15 0 25 20 FR6 0038 38 0 42 0 31 0 47 0 62 0 18 5 15 0 22 0 18 5 29 4 25 0046 46 0 51 0 38 0 57 0 76 0 22 0 18 5 30 0 22 0 40 29 4 0061 61 0 67 0 46 0 69 0 92 0 30 0 22 0 37 0 30 0 50 40 FR7 0072 72 0 79 0 61 0 92 0 122 0 37 0 30 0 45 0 37 0 60 50 0087 87 0 96 0 72 0 108 0 144 0 45 0 37 0 55 0 45 0 74 60 0105 105 0 116 0 87 0 131 0 174 0 55 0 45 0 75 0 55 0 ...

Page 133: ...0 650 0 715 0 590 0 885 0 1062 0 355 0 315 0 450 0 400 0 603 536 0730 730 0 803 0 650 0 975 0 1170 0 400 0 355 0 500 0 450 0 670 603 NOTE The currents in given ambient temperatures in 9 2 Vacon NXS and NXP technical data are achieved only when the switching frequency is the same or smaller than the factory default The currents for FR10 to FR11 are valid at an ambient temperature of 40 C 104 F exce...

Page 134: ...5 0 20 15 0027 27 0 29 7 22 0 33 0 44 0 22 0 18 5 25 20 0034 34 0 37 0 27 0 41 0 54 0 30 0 22 0 30 25 FR7 0041 41 0 45 0 34 0 51 0 68 0 37 5 30 0 40 30 0052 52 0 57 0 41 0 62 0 82 0 45 0 37 5 50 40 FR8 0062 62 0 68 0 52 0 78 0 104 0 55 0 45 0 60 50 0080 80 0 88 0 62 0 93 0 124 0 75 0 55 0 75 60 0100 100 0 110 0 80 0 120 0 160 0 90 0 75 0 100 75 FR9 0125 125 0 138 0 100 0 150 0 200 0 110 0 90 0 125...

Page 135: ...he same or smaller than the factory default The currents for FR10 to FR11 are valid at an ambient temperature of 40 C 104 F except for 0416 6 and 0590 6 currents are valid at an ambient temperature of 35 C 95 F 9 1 4 OVERLOAD CAPABILITY The low overload means that if 110 of the continuous current IL is necessary for 1 minute each 10 minutes the remaining 9 minutes must be approximately 98 of IL or...

Page 136: ...High overload For more information refer to the standard IEC61800 2 IEC 1998 9 1 5 BRAKE RESISTOR RATINGS For more information see NX Brake Resistors User Manual VACON 136 TECHNICAL DATA FOR NXS AND NXP 9 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 137: ...current A Resistance Ω 0003 15 30 0004 15 30 0007 15 30 0008 15 30 0011 15 30 0017 15 30 0025 15 30 0031 23 20 0048 46 10 0061 46 10 0075 148 3 3 0088 148 3 3 0114 148 3 3 0140 296 1 4 0170 296 1 4 0205 296 1 4 0261 296 1 4 0300 296 1 4 TECHNICAL DATA FOR NXS AND NXP VACON 137 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 9 ...

Page 138: ...63 0005 12 63 0007 12 63 0009 12 63 0012 12 63 0016 12 63 0022 12 63 0031 17 42 0038 35 21 0045 35 21 0061 51 14 0072 111 6 5 0087 111 6 5 0105 111 6 5 0140 222 3 3 0168 222 3 3 0205 222 3 3 0261 222 3 3 0300 222 3 3 0385 570 1 4 0460 570 1 4 0520 570 1 4 0590 855 0 9 0650 855 0 9 0730 855 0 9 VACON 138 TECHNICAL DATA FOR NXS AND NXP 9 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 139: ...010 11 100 0013 11 100 0018 36 7 30 0022 36 7 30 0027 36 7 30 0034 36 7 30 0041 61 1 18 0052 61 1 18 0062 122 2 9 0080 122 2 9 0100 122 2 9 0125 157 1 7 0144 157 1 7 0170 157 1 7 0208 157 1 7 0261 440 0 2 5 0325 440 0 2 5 0385 440 0 2 5 0416 440 0 2 5 0460 647 1 1 7 0502 647 1 1 7 0590 647 1 1 7 TECHNICAL DATA FOR NXS AND NXP VACON 139 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 9 ...

Page 140: ...rt circuit current the maximum short circuit current must be 100 kA Motor connection Output voltage 0 Uin Continuous output current IL Ambient temperature max 40 C 104 F over load 1 1 x IL 1 min 10 min IH Ambient temperature max 50 C 122 F over load 1 5 x IH 1 min 10 min Starting current IS for 2 s each 20 s After 2 s the current controller makes it go down to 150 IH Output frequency 0 320 Hz stan...

Page 141: ...1 1 16 kHz Default 10 kHz 208 240 V 0075 and larger 1 10 kHz Default 3 6 kHz 380 500 V 0072 and larger 1 6 kHz Default 3 6 kHz 500 690 V 1 6 kHz Default 1 5 kHz Frequency reference Analogue input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 0 1 3000 s Deceleration time 0 1 3000 s Braking torque DC brake 30 TN without the brake...

Page 142: ...0 690 V 0416 10 C 14 F no frost 35 C 95 F Storage temperature 40 C 104 F 70 C 158 F Relative humidity 0 95 RH non condensing non corrosive no dripping water Air quality chemical vapours mechanical particles Designed according to IEC 60721 3 3 AC drive in operation class 3C2 IEC 721 3 3 AC drive in operation class 3S2 Altitude 100 load capacity no derating up to 1000 m 3281 ft 1 derating for each 1...

Page 143: ... entire kW HP range IP54 UL Type 12 option in FR4 to FR10 NOTE For IP54 UL Type 12 a keypad is necessary Pollution degree PD2 EMC at default settings Immunity Obeys IEC EN 61800 3 A1 1st and 2nd environment Emissions Depend on EMC level See Chapters 1 Approvals and 3 Receiving the delivery Noise level Average noise level cool ing fan in dB A The sound pressure depends on the cooling fan speed whic...

Page 144: ...or negative logic 18 30 VDC Auxiliary voltage 24 V 10 max volt ripple 100 mVrms max 250 mA Dimensioning max 1000 mA control box power backup Output reference voltage 10 V 3 max load 10 mA Analogue output 0 4 20 mA RL max 500 Ω Resolution 10 bit Accuracy 2 Digital outputs Open collector output 50 mA 48 V Relay outputs 2 programmable change over relay outputs Switching capacity resistive 24 VDC 8 A ...

Page 145: ... overload protection Yes The motor overload protection activates at 110 of the full load current Motor stall protection Yes Motor underload protec tion Yes Short circuit protection of 24 V and 10 V reference voltages Yes For the motor thermal memory and the memory retention function to obey the UL 508C requirements you must use the system software version NXS00001V175 NXS00002V177 or NXP00002V186 ...

Page 146: ... EMC immunity requirements standard IEC EN 61800 3 A1 CATEGORY C1 Available for 380 500 V FR4 to FR6 IP54 UL Type 12 The AC drives in category C1 have the best EMC protection These AC drives have the nominal voltage of less than 1000 V They are used in the 1st environment NOTE If the protection class of the AC drive is IP21 UL Type 1 only the conducted emissions are in the requirements of category...

Page 147: ...obey the EMC emission requirements WARNING In a domestic environment this product can cause radio interference If necessary do the sufficient steps 9 3 1 ENVIRONMENT DEFINITIONS IN PRODUCT STANDARD IEC EN 61800 3 A1 Environment Description Examples First environment Environment that includes domestic premises It also includes establishments directly con nected without intermediate transformers to ...

Page 148: ...ops the drive The fault is reset automatically and the drive tries to start the motor again If it cannot the start the motor again a fault trip FT see below shows FT Fault Trip If the drive cannot start the motor after an AR fault an FT fault shows The type FT fault stops the AC drive The fault stays active until it is reset see Chapter 10 1 Resetting a fault The memory of active faults can keep t...

Page 149: ...n the keypad for 2 seconds Use a reset signal from the I O terminal or fieldbus The display goes back to the same state it was before the fault FAULT TRACING VACON 149 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 10 ...

Page 150: ...heck of the input voltage S2 Over voltage control supervision 3 Earth fault The measurement of cur rent tells that the sum of the motor phase current is not zero an insulation malfunc tion in the cables or the motor Do a check of the motor cables and the motor 5 Charging switch The charging switch is open when the START command is given operation malfunction defective component Reset the fault and...

Page 151: ...on Trip S11 Power unit comm Measure ment 9 Undervoltage S1 DC link too low during run The DC link voltage is lower than the limits too low a supply volt age AC drive internal fault a defective input fuse the external charge switch is not closed If there is a temporary supply volt age break reset the fault and start the drive again Do a check of the supply voltage If the supply voltage is sufficien...

Page 152: ... NX_6 FR6 Overtemperature alarm is issued when the heatsink temperature goes over 85 C 185 F 72 ºC 161 6 F Do a check of the actual amount and flow of cooling air Examine the heatsink for dust Do a check of the ambient temper ature Make sure that the switching fre quency is not too high in relation to the ambient temperature and the motor load 15 Motor stalled The motor stalled Do a check of the m...

Page 153: ...safely 31 IGBT temperature hardware IGBT Inverter Bridge over temperature protection has detected too high a short term overload current Do a check of the loading Do a check of the motor size Make an identification run 32 Fan cooling Cooling fan of the AC drive does not start when ON command is give Ask instructions from the distribu tor near to you 34 CAN bus commu nication Sent message not ackno...

Page 154: ... same type as Power2 41 IGBT temperature IGBT Inverter Bridge over temperature protection has detected too high a short term overload current Do a check of the loading Do a check of the motor size Make an identification run 42 Brake resistor overtemperature Brake resistor overtemper ature protection has detec ted too heavy braking Set the deceleration time longer Use external brake resistor 43 Enc...

Page 155: ...lt Digital input fault Remove fault situation on external device 52 Keypad communi cation fault The connection between the control panel or NCDrive and the drive is defective Do a check of the control panel connection and the control panel cable 53 Fieldbus fault The data connection between the fieldbus master and the fieldbus board is defective Do a check of the installation and fieldbus master I...

Page 156: ...sable Run enable signal is low Do a check of the reason for the Run enable signal 63 Emergency stop Command for emergency stop received from digital input or fieldbus New run command is accepted after reset 64 Input switch open Drive input switch is open Do a check of the main power switch of the drive 65 Over Temp Temperature exceeded set limit Sensor disconnected Short circuit Find the cause of ...

Page 157: ...ures below show 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 2 4 6 8 10 12 14 16 18 NX0003 500V NX0004 500V NX0005 500V NX0007 500V NX0009 500V NX0012 500V NX0003 400V NX0004 400V NX0005 400V NX0007 400V NX0009 400V NX0012 400V Power loss kW Switching frequency kHz Fig 34 Power loss as function of switching frequency NXS or NXP 0003 0012 APPENDIX 1 VACON 157 24 HOUR SUPPORT 358 0 201 212 575 EMA...

Page 158: ...5 Power loss as function of switching frequency NXS or NXP 0016 0031 0 2 4 6 8 10 12 14 16 18 0 00 0 20 0 40 0 60 0 80 1 00 1 20 1 40 1 60 1 80 2 00 NX0038 500V NX0045 500V NX0061 500V NX0038 400V NX0045 400V NX0061 400V Power loss kW Switching frequency kHz Fig 36 Power loss as function of switching frequency NXS or NXP 0038 0061 VACON 158 APPENDIX 1 11 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 159: ... function of switching frequency NXS or NXP 0072 0105 0 1 2 3 4 5 6 7 0 00 0 50 1 00 1 50 2 00 2 50 3 00 3 50 4 00 NX0140 500V NX0170 500V NX0205 500V NX0140 400V NX0170 400V NX0205 400V Power loss kW Switching frequency kHz Fig 38 Power loss as function of switching frequency NXS or NXP 0140 0205 APPENDIX 1 VACON 159 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 11 ...

Page 160: ...tion of switching frequency NXS or NXP 0261 0300 0 1 2 3 4 5 6 7 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 NX0385 500V NX0460 500V NX0520 500V NX0385 400V NX0460 400V NX0520 400V Power loss kW Switching frequency kHz Fig 40 Power loss as function of switching frequency NXS or NXP 0385 0520 VACON 160 APPENDIX 1 11 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 161: ...0 NX0590 500V NX0650 500V NX0730 500V NX0590 400V NX0650 400V NX0730 400V Power loss kW Switching frequency kHz Fig 41 Power loss as function of switching frequency NXS or NXP 0590 0730 APPENDIX 1 VACON 161 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 11 ...

Page 162: ...18 690V NX0022 690V NX0027 690V NX0034 690V Fig 42 Power loss as function of switching frequency NXS or NXP 0004 0034 Power loss kW Switching frequency kHz 0 1 2 3 4 5 6 7 0 00 0 20 0 40 0 60 0 80 1 00 1 20 1 40 NX0041 690V NX0052 690V Fig 43 Power loss as function of switching frequency NXS or NXP 0041 0052 VACON 162 APPENDIX 1 11 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 163: ... of switching frequency NXS or NXP 0062 0100 Power loss kW Switching frequency kHz 0 1 2 3 4 5 6 7 0 00 0 50 1 00 1 50 2 00 2 50 3 00 3 50 4 00 4 50 5 00 NX0125 690V NX0144 690V NX0170 690V NX0208 690V Fig 45 Power loss as function of switching frequency NXS or NXP 0125 0208 APPENDIX 1 VACON 163 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM 11 ...

Page 164: ...6 Power loss as function of switching frequency NXS or NXP 0261 0416 0 1 2 3 4 5 6 7 0 00 Power loss kW Switching frequency kHz 2 00 4 00 6 00 8 00 10 00 12 00 14 00 16 00 NX0460 690V NX0502 690V NX0590 690V Fig 47 Power loss as function of switching frequency NXS or NXP 0460 0590 VACON 164 APPENDIX 1 11 TEL 358 0 201 2121 FAX 358 0 201 212 205 ...

Page 165: ...Document ID Rev D1 Sales code DOC INSNXS NXP DLUK Vacon Ltd Member of the Danfoss Group Runsorintie 7 65380 Vaasa Finland www danfoss com ...

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