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V.ORLANDI EH524 PACIFIC, Inspection And Maintenance Manual

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V.ORLANDI EH524 PACIFIC Inspection And Maintenance Manual Download Page 6

PRODUCT  

TRAINING 

INDEX

INSPECTION & MAINTENANCE: E550 COUPLING 

1. ASSEMBLY DECLARATION

2. ASSEMBLY DECLARATION "A" - First Check

3. ASSEMBLY DECLARATION "B" - inspection Loop

4. ASSEMBLY DECLARATION "C" - Yearly Maintenance

Inspection after the first 5,000 Km

Inspection every 25,000 Km

Every Year Maintenance

1

2

3

16

To be filled by the body builder

Summary of Contents for EH524 PACIFIC

Page 1: ...EH524 COUPLING are Programme INSPECTION MAINTENANCE V ORLANDI AUSTRALIA PTY LTD ABN 39 607 246 864 PO BOX 478 South Yarra 3141 VIC Melbourne Ph 61 0 3 9043 4332 info orlandi com au www orlandi com au ...

Page 2: ...9043 4332 info orlandi com au www orlandi com au Wear protection gloves Before carrying out the operations remember to Operate with appropriate tools Wear steel cap boots Read fully the manual SAFETY FIRST Pay attention to limb crashing Position the drawbar coupling on a very solid and steady surface ...

Page 3: ...ng of the components is allowed The length of the service intervals depend on the type of trailer the loads and climatic conditions etc Servicing can be ideally carried out in conjunction with other inspection of the vehicle We recommend to follow cycles of maintenance page 19 and inspection page 3 as shown in section INSPECTION AND MAINTENANCE 2 At least once every year the coupling should be dis...

Page 4: ...NCES 1 Torque M for the 4 bolts 2 Bolts size Bolts strenghts Torque M M 20 8 8 330 370 Nm 2 Torque M for the castellated nut 1 Torque M 500 611 Nm 200 Nm 4 Minimum force to open the coupling 3 Torque M for the 4 screws 4 of the mechanism unit Torque M 50 Nm 9 7 8 800 Nm MAX ...

Page 5: ...Check the below data before carrying out the operations WEAR REFERENCES ...

Page 6: ...EMBLY DECLARATION 2 ASSEMBLY DECLARATION A First Check 3 ASSEMBLY DECLARATION B inspection Loop 4 ASSEMBLY DECLARATION C Yearly Maintenance Inspection after the first 5 000 Km Inspection every 25 000 Km Every Year Maintenance 1 2 3 16 To be filled by the body builder ...

Page 7: ...e Truck Make Truck VIN N Max Truck Weight Max Trailer Weight Trailer Make Model and Version Serial Number Date Date Name and Signature print Starting Km D ASSEMBLY DETAILS Option one located on the small tag Option two located on the big tag OPTION TWO OPTION ONE Trailer VIN N 1 ASSEMBLY DECLARATION TO BE FILLED BY THE BODY BUILDER ...

Page 8: ...ER THE FIRST 5 000 Km Name and signature of the company which carries out the inspection Date Date Truck Km Check tightness of coupling flange bolts 2 Check tightness of castellated nut 1 2 2 MAINTENANCE DECLARATION A FIRST CHECK 9 7 8 10 ...

Page 9: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 3 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 10: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 4 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 11: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 5 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 12: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 6 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 13: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 7 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 14: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 8 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 15: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 9 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 16: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 10 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 17: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 11 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 18: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 12 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 19: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 13 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 20: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 14 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 21: ...t 1 Lubrication of the mechanism unit 9 Lubrication of the horizontal pin 3 8 9 7 10 Check functionality of mechanism unit 9 Check functionality of the gas struts 10 Name and signature of the company which carries out the inspection Date CHECKED REPLACED 15 3 MAINTENANCE DECLARATION B INSPECTION LOOP 10 Check wear limits of components 5 6 3 ...

Page 22: ...pper bush 6 Check wear limits of horizontal pin and bush 3 Name and signature of the company which carries out the inspection Date CHECKED REPLACED Check vertical play of coupling pin 5 Lubrication of the horizontal pin 3 Check of the gas structs 10 and coupling vertical movement Check tightness of mechanism unit screws 4 Check tightness of coupling flange bolts 2 Lubrication of mechanism unit 9 4...

Page 23: ...pper bush 6 Check wear limits of horizontal pin and bush 3 Name and signature of the company which carries out the inspection Date CHECKED REPLACED Check vertical play of coupling pin 5 Lubrication of the horizontal pin 3 Check of the gas structs 10 and coupling vertical movement Check tightness of mechanism unit screws 4 Check tightness of coupling flange bolts 2 Lubrication of mechanism unit 9 4...

Page 24: ...pper bush 6 Check wear limits of horizontal pin and bush 3 Name and signature of the company which carries out the inspection Date CHECKED REPLACED Check vertical play of coupling pin 5 Lubrication of the horizontal pin 3 Check of the gas structs 10 and coupling vertical movement Check tightness of mechanism unit screws 4 Check tightness of coupling flange bolts 2 Lubrication of mechanism unit 9 4...

Page 25: ...pper bush 6 Check wear limits of horizontal pin and bush 3 Name and signature of the company which carries out the inspection Date CHECKED REPLACED Check vertical play of coupling pin 5 Lubrication of the horizontal pin 3 Check of the gas structs 10 and coupling vertical movement Check tightness of mechanism unit screws 4 Check tightness of coupling flange bolts 2 Lubrication of mechanism unit 9 4...

Page 26: ...pper bush 6 Check wear limits of horizontal pin and bush 3 Name and signature of the company which carries out the inspection Date CHECKED REPLACED Check vertical play of coupling pin 5 Lubrication of the horizontal pin 3 Check of the gas structs 10 and coupling vertical movement Check tightness of mechanism unit screws 4 Check tightness of coupling flange bolts 2 Lubrication of mechanism unit 9 4...

Page 27: ...pper bush 6 Check wear limits of horizontal pin and bush 3 Name and signature of the company which carries out the inspection Date CHECKED REPLACED Check vertical play of coupling pin 5 Lubrication of the horizontal pin 3 Check of the gas structs 10 and coupling vertical movement Check tightness of mechanism unit screws 4 Check tightness of coupling flange bolts 2 Lubrication of mechanism unit 9 4...

Page 28: ...pper bush 6 Check wear limits of horizontal pin and bush 3 Name and signature of the company which carries out the inspection Date CHECKED REPLACED Check vertical play of coupling pin 5 Lubrication of the horizontal pin 3 Check of the gas structs 10 and coupling vertical movement Check tightness of mechanism unit screws 4 Check tightness of coupling flange bolts 2 Lubrication of mechanism unit 9 4...

Page 29: ...pper bush 6 Check wear limits of horizontal pin and bush 3 Name and signature of the company which carries out the inspection Date CHECKED REPLACED Check vertical play of coupling pin 5 Lubrication of the horizontal pin 3 Check of the gas structs 10 and coupling vertical movement Check tightness of mechanism unit screws 4 Check tightness of coupling flange bolts 2 Lubrication of mechanism unit 9 4...

Page 30: ... additional information required please visit our website www orlandi com au or alternatively do not hesitate to contact us at sales orlandi com au V ORLANDI AUSTRALIA PTY LTD ABN 39 607 246 864 PO BOX 478 South Yarra 3141 VIC Melbourne Ph 61 0 3 9043 4332 info orlandi com au www orlandi com au ...

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